CNC-Step RaptorX-SL1200-S15 User manual

Status: 29.11.2017
Operating Instructions
RaptorX-SL-Series
SL1200-S15 / S20 ▪ SL2200-S15 / S20 ▪ SL3200-S15 / S20
https://www.cnc-step.de/en

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 2
Support: +49 (0)2831/91021-50
06.10.2010
RaptorX-SL-Series
Short description
The machine includes the complete mechanics for three-dimensional movement. The application
range of the RaptorX- SL CNC milling machine is extremely wide due to the adjustable work sur-
face height (variable bridge clearance: 150mm, 300mm or 400mm) plus the travel range of the Z
axis of 300mm (at no extra cost). This operating description will show you how to install, operate
and service a CNC- portal system.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 3
Support: +49 (0)2831/91021-50
06.10.2010
Contents
1GENERAL.....................................................................................................................7
1.1 Information about this Manual...............................................................................................7
1.2 Explanation of Symbols...........................................................................................................7
SAFETY INSTRUCTIONS...................................................................................................7
1.3 Limitation of Liability..............................................................................................................9
1.4 Copyright Protection................................................................................................................9
2SAFETY ......................................................................................................................10
2.1 Appropriate Use .....................................................................................................................10
2.2 Basic Dangers..........................................................................................................................11
2.2.1 Danger in Electrical Systems...........................................................................................12
2.2.2 Danger of Mechanical Parts.............................................................................................13
2.2.3 Danger due to High or Low Temperatures ......................................................................16
2.2.4 Danger of Fire..................................................................................................................17
2.2.5 Danger of Radiation.........................................................................................................18
2.2.6 Danger from Chemical Compounds ................................................................................19
2.2.7 General Dangers in the Workplace..................................................................................20
2.3 Responsibility of the Operator..............................................................................................20
2.4 Staff Requirements.................................................................................................................22
2.4.1 Qualifications...................................................................................................................22
2.4.2 Training............................................................................................................................23
2.5 Personal Protection Equipment............................................................................................24
2.6 Safety Systems ........................................................................................................................25
2.6.1 Description of the Installed Safety Devices.....................................................................26
2.6.2 Safety Devices to be fitted by the Operator.....................................................................29
2.7 Securing against Accidental Starting ...................................................................................30
2.8 Behaviour in case of Fire or Accident ..................................................................................31
MEASURES IN CASE OF ACCIDENT .............................................................................31
OR FIRE............................................................................................................................31
2.9 Environmental Protection .....................................................................................................32
2.10 Labels and Signs.............................................................................................................32

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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Support: +49 (0)2831/91021-50
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2.10.1 Advisory Signs.................................................................................................................33
2.10.2 Prohibitory Signs .............................................................................................................33
2.10.3 Warning Signs..................................................................................................................35
2.10.4 Fire Protection Signs........................................................................................................36
2.10.5 Rescue Signs....................................................................................................................37
3TECHNICAL SPECIFICATIONS.................................................................................38
3.1 General Specifications............................................................................................................38
3.2 Power Supply..........................................................................................................................40
3.3 Power Usage............................................................................................................................40
3.4 Operating Requirements .......................................................................................................41
3.5 Lubricants...............................................................................................................................41
3.6 Emissions.................................................................................................................................42
3.7 Name Plate ..............................................................................................................................42
4ASSEMBLY AND COMMISSIONING.........................................................................43
4.1 Overview .................................................................................................................................43
4.2 Short Description....................................................................................................................44
4.3 Description of Sub-Assemblies..............................................................................................46
4.3.1 Y-Axis with Slide ............................................................................................................46
4.3.2 Z-Axis with Slide.............................................................................................................47
4.3.3 X-Axis with Slide ............................................................................................................48
4.3.4 Operating Software..........................................................................................................48
4.3.5 Controller.........................................................................................................................49
4.3.6 Accessory Holder.............................................................................................................50
4.4 User Controls..........................................................................................................................50
4.5 Connections.............................................................................................................................51
4.6 Working and Danger Areas ..................................................................................................52
5TRANSPORTATION, PACKAGING AND STORAGE................................................53
5.1 Safety Instructions for Transportation................................................................................53
OFF BALANCE CENTRE OF GRAVITY ..........................................................................53
FALLING HAZARD BY LOAD OFF BALANCE OR CENTRE OF GRAVITY ..................53
5.2 Transport Inspection..............................................................................................................54
5.3 Packaging................................................................................................................................54

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 5
Support: +49 (0)2831/91021-50
06.10.2010
CAUTION!.........................................................................................................................55
ENVIRONMENTAL DAMAGE CAUSED BY INAPPROPRIATE DISPOSAL!..................55
5.4 Icons on the Packaging ..........................................................................................................55
5.5 Transportation........................................................................................................................56
5.6 Storage.....................................................................................................................................57
6INSTALLATION AND COMMISSIONING...................................................................58
6.1 Safety Information for Installation and Commissioning....................................................58
6.2 Preparation.............................................................................................................................60
6.2.1 Placing Machine...............................................................................................................60
6.2.2 Adjusting Table Top ........................................................................................................62
6.3 Installation ..............................................................................................................................63
6.3.1 Connecting the Computer ................................................................................................63
6.3.2 Connecting the Stepper Motors .......................................................................................64
6.3.3 Installing Accessories ......................................................................................................65
6.4 Connecting to Power Supply.................................................................................................66
6.5 Commissioning .......................................................................................................................67
7OPERATION ...............................................................................................................68
7.1 Safety Instruction for Operation ..........................................................................................68
7.2 Important Steps before Operation........................................................................................68
7.3 Switching-On Procedure........................................................................................................69
7.4 Important Steps during Operation.......................................................................................69
7.4.1 Clamping of Work Pieces or Materials............................................................................69
7.4.2 Operating of the Machine ................................................................................................70
7.4.3 Tool Changes ...................................................................................................................75
7.5 Switching-Off Machine..........................................................................................................77
7.6 Important Steps after Operation..........................................................................................77
7.7 Emergency Stop......................................................................................................................78
8MAINTENANCE..........................................................................................................79
8.1 Safety during Maintenance ...................................................................................................79
8.2 Spare Parts..............................................................................................................................80
8.3 Maintenance Schedule ...........................................................................................................82
8.4 Maintenance Procedures .......................................................................................................83

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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8.4.1 Cleaning Machine............................................................................................................83
8.4.2 Protection Cover Inspection or Replacement ..................................................................83
8.4.3 Machine Lubrication........................................................................................................86
8.5 Steps to be taken after Maintenance Procedure..................................................................92
9TROUBLE SHOOTING...............................................................................................93
9.1 Safety during Trouble Shooting............................................................................................93
9.2 Table of Faults........................................................................................................................95
9.3 Fault Repair............................................................................................................................96
9.3.1 Releasing the Emergency Stop Switch............................................................................96
9.3.2 Changing the Electrical Fuse ...........................................................................................97
9.4 Start-up after Fault Repair ...................................................................................................98
10 DISASSEMBLING AND DISPOSAL........................................................................99
10.1 Safety during Disassembling and Disposal..................................................................99
10.2 Disassembling.................................................................................................................99
10.3 Waste Disposal .............................................................................................................100
CAUTION!.......................................................................................................................100
ENVIRONMENTAL DAMAGE CAUSED BY INCORRECT DISPOSAL!........................100
11 APPENDIX .............................................................................................................101
11.1 Accessories....................................................................................................................101
12 CUSTOMER SERVICE ...................................................................................102

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 7
Support: +49 (0)2831/91021-50
06.10.2010
1General
1.1 Information about this Manual
This manual enables you to safely and efficiently handle this machine.
The guide is part of the machine and has to be kept close to the machine acces-
sible to the staff at any time. Before starting any work the operator needs to
have read and understood this manual. Basic condition for a safe operation of
the machine is the compliance with all safety rules and instructions given in
this manual.
In addition, the local accident prevention regulations and general safety rules
must be applied during the operation of the machine.
Illustrations or graphical representations in this manual serve the fundamental
understanding and may differ from the actual construction of the machine.
In addition to these instructions, the instructions in the annexure of the assem-
bled components, apply accordingly.
1.2 Explanation of Symbols
Safety instructions
Safety instructions in this guide are marked by symbols. The safety instructions
are initiated by key words, which show the degree of the danger.
Safety precautions have to be observed strictly and cautious action has to be
taken in order to avoid any accidents as well as damages to persons or prop-
erty/objects.
DANGER!
Indicates an imminently dangerous situation which
may cause serious injury or death if ignored.
WARNING!
Indicates a potentially dangerous situation which
could lead to serious injury or death if ignored.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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CAUTION!
Indicates a potentially dangerous situation which
could lead to minor or mild injury or damage to
property if ignored
ATTENTION!
The symbols or a combination of symbols highlight
potential dangers that can result in injury to persons
or damage to property if ignored.
Important safety symbols
To draw attention to special dangers the following symbols are
used in the safety instructions:
DANGER!
A combination of this symbol and warning indicate
danger of potential electrocution which could result
in personal injury or death if ignored
Tips and Recommendations
NOTE! - highlights useful tips and
recommendations as well as information for an
efficient and trouble-free operation.
.
Other symbols and icons
The below mentioned symbols are used to indicate further infor-
mation relating to the correct use of the machine:
Symbol
Description
Step by step instructions
Results by specific actions

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 9
Support: +49 (0)2831/91021-50
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Reference to appendix or other parts of
the manual
List without a specific order
1.3 Limitation of Liability
All information and instructions in this manual have been made
under consideration of the applicable standards and regulations,
the state of technology as well as our long-standing knowledge
and experience.
The manufacturer assumes no liability for damages due to:
Failure to comply with the instructions in this manual
Non-specified use
Operations by un-qualified staff
Unauthorized alterations or modifications
Technical changes
Use of unauthorized spare parts
For special designs, additional ordering options or due to some late technical
modifications, the actual delivery may not necessarily correspond to the pre-
sented explanations and descriptions.
General terms and conditions as well as the delivery terms of the manufacturer
as agreed on the delivery contract and all legal provisions valid at the time of
the contract fulfilment, will apply. We reserve the right to implement technical
changes and amendments to the manual and machines as part of the improve-
ment program of the performance and further development of the platforms.
1.4 Copyright Protection
This manual is copyrighted and designed exclusively for internal purposes.
Release of the manual to third parties, reproductions of any type or form, ex-
tracts or parts thereof and communication of the contents are not permitted
without the written permission of the manufacturer except for internal pur-
poses.
Any breach of this obligation shall result in liability for damages. The right to
any further claims remains reserved.
.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 10
Support: +49 (0)2831/91021-50
06.10.2010
2Safety
This section provides an overview of all important safety aspects for optimal
protection of the staff as well as a safe and trouble-free operation.
Failure to follow the operating procedures and safety instructions listed in this
manual may lead to significant dangers.
2.1 Appropriate Use
The machine is designed and constructed to be used only in accordance
with its intended purpose as described in this manual.
The CNC milling machine/ milling machine is exclusively designed, con-
structed and to be used for engraving, drilling, milling, cutting, lasing, dis-
pensing / mixing, measuring and plasma cutting. Only water soluble lub-
ricants may be used.
The machine is intended for implementation in a plant and does not have
a separate control. There is no operating staff necessary during operation.
Appropriate use also includes the adherence to all information in this manual
as well as the instructions pertaining to the components.
Any use exceeding or differing from the appropriate use is considered misuse
and can lead to dangerous situations.
WARNING!
Danger resulting from misuse!
Misuse of the machine can lead to dangerous
situations!
- Use of the machine outside of the given
specifications
- Disabling or removal of any safety switches
- Modification or changing of the machine
resulting in changes to the working area or
operational parameters.
- Operation of the machine with flammable
coolants.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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- Machining of metals like Magnesium,
Aluminium and Titanium without extraction or
correct procedures
- Operation of the machine with a technical fault.
- Operating the machine in an explosive
environment.
Any claims resulting from misuse or incorrect handling of the
machine will not be entertained.
2.2 Basic Dangers
In the following section remaining risks are listed which have been identified
on the basis of a risk assessment.
The safety instructions and warnings given in the other chapters
of this manual have to be observed to reduce health risks and to
avoid dangerous situations.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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2.2.1 D a ng er in E le c tr i ca l S y ste ms
Electricity
DANGER!
Risk of death by electrocution!
Contact with live electrical parts present an
imminent danger to a person’s health. Damaged
insulation or components can cause fatal
electrocution if touched by a person.
-Only qualified electricians are allowed to work
on the electrical systems.
-In case of damage to the insulation, disconnect
the power supply immediately and arrange for
repairs.
- During all work on the electrical systems,
disconnect from the mains and verify that the
disconnected parts are free of voltage. These five
rules apply:
- Disconnect from main supply
- Secure against accidental reactivating.
- Check for current.
- Check earthing and short circuit.
- Shield or disconnect any neighbouring
machines.
- Do not bridge or disable fuses. When changing
fuses observe correct amperage
-Protect live parts from moisture. Moisture can
lead to short circuiting.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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Stored electrical charge
DANGER!
Risk of death by electrocution from stored
energy!
Electrical charge may be stored in electrical
components which could result in electrocution
causing injury or death.
- Before commencing work, turn of the power and
wait for 10 min before continuing, to allow
condensers time to discharge the stored current.
2.2.2 D a ng er of M e cha ni c al P arts
Rotating tools
WARNING!
Risk of injury by rotating parts!
The milling tools clamped in the spindle motor can
cause serious injury to persons or damage to
property
-Before start of work verify that the safety devices are func-
tional and installed properly and that the required covers are
closed.
- During operation do not touch the rotating tools
- Before changing tools always secure machine
against an accidental restart or uncontrolled
movements.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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Moving Axis
WARNING!
Risk of injury by moving axis!
Collisions between persons and machine (Y-Axis,
Moving parts, Rotational axis, Tools) may lead to
serious injuries.
- Keep clear of moving parts and their end-stops
- Never reach between the machine and rails
- Only perform maintenance on linear guides when
machine is switched off
- Always wear protective clothing in the work
area.
Rack and Pinion
WARNING!
Risk of injury by moving rack and pinion gear
While operating clothing, hair or body parts could
get caught in the rack and pinion leading to serious
injury.
- Never reach over rack and pinion when machine
is switched on.
- Maintenance may only be performed while the
machine is turned off.
- Always wear protective clothing in the working
area.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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Falling materials
WARNING!
Risk of injury by falling materials!
While operating off cut debris, materials or tools
may be ejected from the work area causing serious
injury to face or eyes
- Always wear face and eye protection, gloves and
safety shoes
- In the event of an injury, contact the medical
personnel
Uncontrolled restart
WARNING!
Uncontrolled restart can cause serious personal
injury or death!
The machine could move unexpectedly or change
direction unexpectedly resulting in injury
- Keep body parts away from the machine working
area
- Secure work area against accidental access.
Tools
CAUTION!
Risk of injury by incorrect handling of tools
The incorrect handling of tools may result in
injuries.
- Handle tools carefully and correctly.
- When transporting tools be aware of the weight
of the equipment.
- Wear proactive gloves and safety shoes.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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Sharp edges and corners
CAUTION!
Danger of injury from edges and corners!
Sharp edges and corners can cause skin-abrasions
and cuts.
- be cautious when working near sharp edges or
corners
- If necessary wear protective gloves.
2.2.3 D a ng er d u e t o Hig h o r L ow Te mp erat ure s
Hot Surfaces
CAUTION!
Danger of injury from hot surfaces!
Tools, work-pieces and chippings may heat up to
high temperatures. Contact with these surfaces
could result in severe burns to the skin
- When operating the tools or work-pieces always
wear heat resistant clothing and gloves.
- Before starting work ensure that all surfaces
have reached ambient room temperature.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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2.2.4 D a ng er of Fi re
Highly flammable materials
WARNING!
Danger of fire through flammable materials!
Organic dust from wood or coal and inorganic dust
from Magnesium, Aluminium, Zink or Titanium
may start combusting which may result in serious
injury or death
- Do not smoke near the working or danger area
and avoid open flames or other potential fire
risks.
- Always have a fire extinguisher near the
machine.
- When working with Magnesium, Aluminium,
Zink or Titanium an extraction system is required
and caution must be observed.
- In case of fire, stop working and evacuate the
area. Activate the fire alarm.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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2.2.5 D a ng er of R a di atio n
Magnetic field radiation
DANGER!
Danger from magnetic field radiation!
Magnetic fields pose a danger to persons and
property
- Persons with Pace-Maker may should not work
on or approach the machine. The Pace-Maker
may be affected.
- Persons with metal implants should not work on
or approach the machine. The implants may heat
up or be pulled towards the machine.
- Do not wear any jewellery like rings, necklaces,
watches etc. when operating the machine.
- Do not place any electronic equipment near the
magnetic fields as these may be damaged
- Do not place any data storage devices or credit
cards, etc. near the magnetic fields as these may
be wiped out.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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2.2.6 D a ng er fro m Chemica l C o mpo unds
Cooling fluids
WARNING!
Danger from exposure to toxic cooling fluids!
Exposure of the skin to toxic cooling fluids or
emulsions
can result in irritation or chemical burning.
-Inspect the cooling fluids at regular intervals.
-When working with coolants wear correct
protective clothing and chemical resistant gloves.
-Avoid direct contact between chemicals and
unprotected skin.
- Do not consume or store food or drinks in the
work area
CAUTION!
Health risk from exposure to toxic cooling fluids!
Contact with Toxic coolants can result in illness
- Avoid direct skin contact.
- Wash skin immediately after contact with
coolants.
- Avoid breathing fumes or gases from the
coolants.
Oil and Grease
Caution!
Health risk from exposure to oils and grease!
Contact with Toxic coolants can result in illness.
- Avoid direct skin contact.
- Remove oil or grease from skin immediately
- Avoid breathing fumes or gasses from oils or
grease.

Operating Instructions
RaptorX-SL-Series
CNC-STEP e.K. ▪Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
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2.2.7 G en e ral Da n g er s in th e Wor kp la ce
Notice
WARNING!
Danger of damage to hearing from loud noise.
The noise levels in the work area can cause serious
damage to hearing.
- Always wear ear protection.
- Avoid exposure to noise where possible.
Dirt and Debris in the
Workplace
CAUTION!
Risk of stumbling and resulting injury through
dirt and debris lying around!
Dirt and debris lying around are a source for
slipping and stumbling and can result in serious
injuries.
-Always keep work area clean
-Remove items no longer needed.
-Mark potential stumbling spots with yellow-
black marker tape
.
2.3 Responsibility of the Operator
Operator
The Operator is the person using the machine for business or
commercial purposes directly or through a 3rd party, who will
carry the legal responsibility for the use of the machine.