Co-op 20594 User manual

OUTDOOR bench
TOP VIEWFRONT VIEW SIDE VIEW
Pressure
Treated
2x4, 10-ft.
• 5 boards
Pressure
Treated
Decking
5/4"
10-ft.
• 2 boards
12-ft.
• 2 boards
Coated Deck
Screws
2-⁄” long,
• 72 screws (0.75 lbs.)
3” long,
• 44 screws (0.5 lbs.)
3/8” Flat Washers
• 32 washers
3/8” Hex Nuts
• 16 nuts
DIMENSIONS
home.crs
3/8" Hex Bolts
3-½" long
• 14 bolts
5" long
• 2 bolts
65”
31¹/4”
12½”
37½”
17”
25”
1
MATERIALS LIST

The Cutting Diagrams show how each piece of lumber is to be broken down.
Refer to the Detail Drawings to determine the shape of complex components.
The components are numbered in the order they are assembled.
CUTTING THE COMPONENTS
1
2
OUTDOOR BENCH CONSTRUCTION COMPONENTS LIST
# Component Name Quantity
1 Seat Rail 2
2 Seat Brace 4
3Backrest Upper Rail 1
4Back Upright 4
5 Backrest Lower Rail 1
6 Front Leg 2
7 Rear Leg 2
8Arm Support 2
8
7
6
5
4
3
2
1
Blocking 2
9
Seat Slat#1 1
Seat Slat 7
Armrest 2
10
12
11
2x4 Pressure-Treated Lumber
All boards are 10’ Iong. Five (5) boards are required for components #1-9.
CUTTING DIAGRAMS
1
1
22 2 2 8
3
4
6
4
67
7
99
448
5

3
DETAIL DRAWINGS
2x4 Components

4
CUTTING DIAGRAMS
5/4" Pressure-Treated Decking
Both boards are 10' long. Two (2) boards are required for components #10 & #11.
5/4" Pressure-Treated Decking
Both boards are 12' long. Two (2) boards are required for components #11 & #12.
Seat slat - 7 required
5/4" Pressure-Treated Decking Components
DETAIL DRAWINGS
11

BENCH ASSEMBLY
2
• To preserve the integrity of the pressure-treated lumber, sealer should be
applied to all cuts before assembly.
• Clearance and pilot holes should be drilled before installing wood screws.
Doing so makes it easier to align and assemble the joint, creates a stronger
joint and reduces the chance of splitting the wood.
1.1 Mark the location of the Seat Braces (2) on the front
and back Seat Rails (1).
1.2 Secure each joint with 3" Deck Screws.
2.1 Mark the location of the Back Supports (4) on the Backrest Upper (3)
and Lower (5) Rails.
2.2 Secure the rails with 3" Deck Screws.
STEP 1. SEAT ASSEMBLY STEP 2. BACK ASSEMBLY
5
2-½” Deck Screws - 24
NOTE:
3" Deck Screws - 16 3" Deck Screws - 12

BENCH ASSEMBLY (continued)
3.1 Secure the Front Leg (6) to the Arm Support (8) with a single 3-½" bolt centred in the joint.
3.2 Secure the Rear Leg (7) to the Arm Support (8) with a single 3-½" bolt centred in the joint.
3.3 Secure the Blocking (9) to the Arm Support (8) with 2-½" deck screws as indicated.
STEP 3. LEG ASSEMBLY
6
3/8” x 3-½" Hex Bolts - 4
3/8" Flat Washers - 8
3/8" Hex Nuts - 4
2-½" Deck Screws - 4

BENCH ASSEMBLY (continued)
7
4.1 Fit the seat assembly to the leg assembly. The ends of the Seat Rails will rest on the legs.
4.2 Confirm that the rail to ground measurements is 12-½" and that the toe to toe distance is 28 -⁄".
4.3 Secure the seat assembly to the legs with 3-½" bolts centred in the joints.
STEP 4. SEAT TO LEG ASSEMBLY
3/8” x 3-½" Hex Bolts - 8
3/8" Fat Washers - 16
3/8" Hex Nuts - 8

BENCH ASSEMBLY (continued)
8
5.1 Place the back assembly on the seat assembly and secure it with 3" deck screws.
5.2 Connect the back assembly to the leg assembly. Place a 5" bolt through the centre of the joint created by the Back Upright (4) crossing the Blocking (9).
5.3 Place a 3-½" bolt through the centre or the joint created by the Back Upright (4) crossing the Rear Leg (7).
STEP 5. BACK TO SEAT ASSEMBLY
3" Deck Screws - 8
3/8” x 3-½" Hex Bolts - 2
3/8" x 5" Hex Bolts - 2
3/8" Flat Washers - 8
3/8" Hex Nuts - 4

BENCH ASSEMBLY (continued)
9
6.1 Install Seat Slat#1 (10) tight against the Back Uprights (4) and secure with 2-½" deck screws.
6.2 Working away from Seat Slat #1 install the full size Seat Slats (11) on the seat frame.
6.3 Working away from Seat Slat #1 install the full size Seat Slats (11) up the backrest.
TIP:
Placing ⁄" spacers between the seat slats while driving the screws will ensure even gaps between boards.
STEP 6. SEAT SLAT ASSEMBLY
2-½" Deck Screws - 60

BENCH ASSEMBLY (continued)
10
7.1 Secure the Armrests (12) with 2-½" screws as indicated.
STEP 7. ARMREST ASSEMBLY
2-½" Deck Screws - 8
Disclaimer: In addition to the Terms of Use found at www.fcl.crs/contact-us/privacy-terms, you are responsible for any applicable code approval or permits associated with
the construction and use of this plan. Check with a building-code official or a building expert to make sure that the materials and construction methods shown meet local
codes and conditions and are suitable to your situation. It is the responsibility of the builder to ensure the proper tools, measurements, cuts and building techniques are used
in the construction of this plan. CO-OP®assumes no responsibility for the incorrect use of this information. Please ensure the manufacturer's instructions are followed in the
use of all tools and materials and heed all recommended safety guidelines.
®CO-OP and design trademark are registered trademarks of Federated Co-operatives Limited, Saskatoon S7K 3M9