Cocraft 40-7895 User manual

ENGLISHSVENSKANORSKSUOMIDEUTSCH
Important!
Read the entire instruction manual
carefully and make sure that you fully
understand it before you use the
equipment. Keep the manual for future
reference.
Viktig information:
Läs hela bruksanvisningen noggrant och
försäkra dig om att du har förstått den
innan du använder utrustningen. Spara
bruksanvisningen för framtida bruk.
Viktig informasjon:
Les disse anvisningene nøye og forsikre
deg om at du forstår dem, før du tar
produktet i bruk. Ta vare på anvisningene
for seinere bruk.
Tärkeää tietoa:
Lue nämä ohjeet huolellisesti ja varmista
että olet ymmärtänyt ne, ennen kuin
alat käyttää laitetta. Säilytä ohjeet
myöhempää tarvetta varten.
Wichtiger Hinweis:
Vor Inbetriebnahme die komplette
Bedienungsanleitung sorgfältig
durchlesen und aufbewahren.
HM 210
VARIABLE MITRE SETTING 45° RIGHT/LEFT
1200W
18-3204 ∙ 40-7895
MITRE SAW
KAP- OCH GERINGSSÅG
KAPP- OG GJÆRESÅG
KATKAISU- JA JIIRISAHA
KAPP- UND GEHRUNGSSÄGE
Ver. 20160719
Original instructions
Bruksanvisning i original
Originalbruksanvisning
Alkuperäinen käyttöohje
Original Bedienungsanleitung
Art.no Model
18-3204 92109-UK
40-7895 92109

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2
1200 W Compound Mitre Saw
Art. no 18-3204 Model 92109-UK
40-7895 92109
Read through theentire user guide before using theproduct and save theguide for future reference.
We cannot accept responsibility for any errors in thetext or pictures and reserve theright to make
changes to technical data. If you have technical problems or questions, contact our customer
service (see addresses on thelast page).
Safety
General safety rules for your safety and the safety of others
• Keep thework area clean. Cluttered surfaces and workbenches can result in accidents.
• Do not use themachine in anenvironment where risks are present. Electrical machines must
not be used on damp or wet surfaces or in rain. Provide good lighting in thework area.
Provide ample air exchange where work produces dust. Never use electrical machines/tools
where they might cause fire or explosion.
• Avoid electric shock. Avoid contact between your body and earthed objects such as water
pipes, radiators, cookers etc. when using electrical machines or tools. Contact with these
may cause electric shock.
• Keep children and visitors away. All children and visitors should be kept at asafe distance
from electrical machines and tools or electric cables in thework area.
• Store themachines where children cannot get at them. When electrical machines/tools are
not in use, store them under lock and key or out of thereach of children.
• Do not force themachine. It does its job best at thefeed rate for which it was designed.
• Use thecorrect tool. Do not force atool or anattachment to perform anoperation for which
it was not designed.
• Wear suitable clothing. Do not wear loose clothing, gloves, necklaces, rings, necklaces or
other items that might get caught in rotating parts. Non-slip shoes are recommended. If you
have long hair, wear ahairnet (or equivalent).
• Always wear safety glasses. Ordinary glasses do not provide enough protection. Wear adust
filter or protective mask when doing work which produces dust.
• Use adust extraction system. If themachine is designed for it, use extraction equipment to
remove and collect dust and chips. Make sure that theequipment is used properly and is
emptied when necessary.
• Do not mistreat themains lead. Never carry themachine by themains lead. Do not unplug
themachine by tugging on themains lead. To do this, pull on theplug. Make sure that
themains lead does not come into contact with heat, oil or sharp edges.
• Secure theworkpiece properly. Use clamps or avice where possible, so that you can operate
thetool with two hands. This is safer than using one hand to hold theobject.
• Do not stretch too far. Always stand securely and properly balanced.
• Keep thetools in shape. For optimal efficiency and asafe result, make sure that they are
clean and that thecutting edges are sharp. Follow therecommendations in themanual for
lubrication and replacement of accessories. Check themains lead regularly. If it is damaged,
it must be replaced by aqualified service technician. Check all extension leads regularly for
damage. Make sure that thehandles and controls of themachine/tool are dry, clean and free
of oil, grease, etc.

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• Switch off thepower. Unplug themains lead and press theemergency stop button before
servicing and when replacing accessories such as blades, drill bits, cutters or abrasive strips.
• Make ahabit of checking that all keys and servicing tools have been removed from
themachine before you switch on thepower.
• Avoid accidental starting. Do not carry thetool by one finger on thepower switch or trigger if
thetool is plugged in. Make sure that theswitch is set to OFF when you plug in themachine.
• When working outdoors, use only extension leads intended for outdoor use. Use extension
leads with sufficient conductor area. Uncoil theentire lead.
• Use common sense and take care. Think before performing anoperation, so that you perform
it safely. Do not use themachine/tool when you are tired or affected by medicines, etc.
• Before starting thetool, check: that all guards and other parts are undamaged and work
as intended, that moving parts can turn freely and are properly aligned, that no moving
parts can get stuck, and that no fault or other circumstances have arisen that might affect
theperformance of thework. If aguard or some other part has been damaged, it must be
repaired professionally or replaced. Damaged mains leads and switches must always be
replaced by aqualified technician. Never use thetool if you cannot switch it off or start it safely.
• Use recommended accessories. Using non-recommended accessories may cause accidents
or present arisk of injury.
• Thetool conforms to current safety requirements. Repair work on thetool must only be done
by aqualified technician, using genuine spare parts; otherwise thetool may cause accidents
or present arisk of injury.
• For safety, electrical tools should be connected to thepower supply via aresidual current
device (RCD).
• Theproduct must not be modified or used for operations for which it was not intended.
Check regularly that all screws and nuts are tight.

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Product marking with safety symbols on the machine
Read theuser guide. Read this manual carefully and consider theinformation it
contains. Use themanual to get to know themachine and how to use it and to
learn thesafety rules.
Warning! Using themachine could damage your hearing. Use ear protectors
when working with themachine.
Warning! Use safety glasses or avisor to protect your eyes from flying chips.
Warning! Risk of crushing. Wear safety shoes.
Warning! Keep children away from thework area. Store themachine out of
thereach of children when it is not in use.
Warning! Keep your fingers clear of therotating blade. Take care to position your
hands safely so that they do not come into contact with thesaw blade if you lose
your balance. Never saw workpieces that are too small to be held securely.
Warning! Themachine is intended to by used by only one person at atime.
Themachine must not be used by more than one person at thesame time.
Warning! Before servicing, cleaning, etc., read theuser guide and unplug
themachine.
Special safety regulations for the compound
mitre saw
• Warning! Unplug themains lead before servicing thesaw or replacing theblade.
• Before starting thesaw, check that all its parts are working properly and that thesafety devices
provide thenecessary protection.
• Warning! Use only crosscutting blades. Make sure that thecarbide-tipped blades have negative
rake. Do not use blades with deep gaps between theteeth since theteeth may bend and foul
theblade guard. Replace adamaged blade immediately.
• Do not use thesaw until it has been completely assembled and fully installed as described in
this user guide. Check thedirection of rotation of themotor and theblade (see thearrow on
theblade guard). Check that thesaw blade does not foul themitre table in any position. Unplug
thesaw and tilt thesaw blade manually to 45° and 90°. Adjust thecutting head if necessary.

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• If you do not understand how to use thesaw, get advice from someone who does.
• Do not saw freehand. Secure theworkpiece firmly against thefence before starting to cut.
If theworkpiece is so short that your hand would be as close as about 10 cm from theblade,
secure theworkpiece with aclamp or similar device before cutting it.
• Warning! Keep your hands away from thesaw blade. Never cut small pieces. Use apusher.
• Check that theblade is properly centred and sharp and that it runs freely without vibration.
• Allow themotor to come up to speed before starting to cut.
• Keep theventilation openings of themotor clean and free from dust.
• Always make sure that all clamp screws are tight before you start to cut, even if thetable is
secured in afixed angled position.
• Make sure that theblade and collars are clean and that thespindle nut is tight. Use only
thecorrect blade collars for your saw.
• Use only 210 mm diameter blades of theright speed class (at least 5000 rpm).
• Provide suitable extra supports when cutting long workpieces.
• Always check before cutting that theblade is not cracked or damaged. If it is, replace it immediately.
• Do not use thesaw if any of its components is missing, damaged or not working properly.
If thesaw makes astrange noise or vibrates, unplug it. Arrange for aspecialist to replace
themissing or defective part before using thesaw again.
• Do not use thesaw if theguards are not in place and are not working properly.
• Never reach around or behind thesaw when it is running. Stand firmly so that you can keep
your balance at all times.
• Check that theblade can rotate freely (especially after transport and/or achange of blade)
before you plug thesaw in and start it again.
• Never lock theswitch in theON position.
• Important! When you have cut right through theworkpiece: release theswitch and wait for
theblade to stop rotating before you raise thecutting head.
• Release theswitch and wait for theblade to stop rotating before you move theworkpiece or
change asetting.
• Wait for theblade to stop rotating before you remove offcuts or trapped pieces of wood.
• Never cut ferrous metals, bricks or mortar.
• Never use thesaw near flammable gases or liquids.
• Never use solvents to clean theplastic parts of thesaw. Solvents may dissolve theplastic or
damage thematerial in some other way. Use only asoft damp cloth for cleaning.
• Before leaving thesaw, unplug it and clean it. Tidy thework area when you have finished working.
• Keep this user guide. Read it often and use it to instruct other people. Make sure that everyone
who uses thesaw has read this user guide.
• Do not expose thesaw to rain and do not use it in adamp environment.
• Provide good lighting at theworkplace.
• Wear suitable work clothes. Loose clothing or jewellery may get caught in moving parts.
• Users must be at least 18 years old. Users aged 16 must be supervised by aninstructor
when operating. Keep children away from thesaw when it is connected to apower socket.
• Keep thework area tidy. Do not leave offcuts and other rubbish lying about. Make sure that waste
pieces can be removed from thesaw blade; otherwise they may be thrown out by theblade.
• Do not distract someone who is working with thesaw.

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• Do not attempt to stop theblade rotating by pressing something against theside of theblade
when you have switched off thepower to thesaw.
• Never use saw blades that do not conform to thespecifications in this manual.
• It is important always to check that all guards covering thesaw blade are working properly.
• Never lock thelower blade guard in theopen position and never dismantle theguards of
themachine or modify their function. Never use adamaged or defective safety device.
Replace it immediately!
• Take care to position your hands safely so that they do not come into contact with thesaw
blade if you lose your balance. Never saw workpieces that are too small to be held securely.
• When working with long workpieces, use atable, roller supports, etc., to prevent themachine
tipping.
• Use suitable means to clamp circular-section workpieces so that they cannot rotate.
• There must be no nails or other foreign bodies in theworkpiece.
• Always stand away from theline of thesaw blade when using themachine, so that you
would not be struck by fragments of theblade if it were to break.
• Always press theworkpiece against thetable and thefence when sawing, so that it cannot
turn or move when you cut it.
• Never cut more than one workpiece at thesame time.
• Never attempt to remove dust, chips or trapped pieces of wood while thesaw blade is
rotating. Always switch off themachine first and unplug thepower lead, before adjusting
themachine or removing trapped pieces of wood.
• Always switch off themachine and unplug thepower lead before adjusting or cleaning
themachine or measuring theworkpiece.
• When leaving your work location, switch off themotor and unplug thepower lead.
• Electrical installation, repair or maintenance work must be done by aqualified technician.
• All guards and safety devices must be refitted immediately after repair or maintenance.
• It is important to follow themanufacturer’s instructions on safety, use and maintenance, and
to observe thetimber size limits given under Technical data.
• It is essential to follow official health and safety rules and other general safety rules.
• To avoid causing negative pressure, only use themachine in anenclosed space with adust
extraction system if there is asupply air connection.
• Only connect thesaw to a230 V socket protected by afuse or circuit-breaker rated at not
less than 10 A.
• Damaged safety devices and parts must be repaired by aqualified technician at
anauthorised service workshop.
• This machine conforms to all relevant safety regulations. Themachine may only be repaired
by aqualified technician at anauthorised service workshop, using genuine spare parts. If you
do not observe this rule, ahazardous situation may arise, exposing theuser to danger.
The package contains
• Blade wrench
• Dust bag
• Extension wings (two)
• Compound mitre saw
• User guide
• Support (for rear)
• Mitre table handle

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Description
101 102 103
104
105
106
107
108
10
1112
14
15
16
17
18
109
13
1. Fixed blade guard
2. Handle, rear
3. Handle
4. Release lever
5. Cover for carbon brush holders
6. Blade guard, movable
7. Clamp
8. Mitre table locking knob
9. Base
10. Mitre table handle
11. Mitre scale index
12. Mitre table
13. Mitre scale
14. Fence
15. Rear support
16. Stop screw for 45° tilt (bevel cuts)
17. Saw blade
18. Dust bag

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19
21
2223
24
25
26
20
19. Switch
20. Bevel scale
21. Bevel lock knob
22. Bevel scale index
23. Stop screw for 90° tilt (bevel cuts)
24. Extension wings
25. Cutting head latch
26. Spindle lock

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Assembly
1. Install theextension wings (24) on thesides of thebase (9) and secure them with thescrews
on theunderside.
2. Install theclamp (7) in one of themounting holes in thefence and secure it with alocking screw.
3. Screw on therear support (15) with thebent part downwards.
4. Install thedust bag (18) or connect adust extraction system.
Steps to be taken before the machine is used
• Themachine must be firmly mounted, for example on aworkbench or table.
• All guards and safety devices must be correctly fitted before themachine is started.
• Thesaw blade must rotate freely in every possible position.
• When working with timber that has been used before, be observant and look out for foreign
bodies such as nails or screws in theworkpiece.
• Before starting themachine, check that thesaw blade is correctly fitted and that all moving
parts operate freely.
• Check that thelocking knobs that secure thecutting head and themitre table are tight before
you start sawing.
• Before connecting themachine to apower socket, check that it is designed for thevoltage at
thesocket.
Use
Setting up the compound mitre saw
1. Releasing themitre table.
Adjust themitre table (12) and back off thelocking knob (8) about two turns. Turn themitre
table to thedesired angle with thehandle (10).
2. Setting themitre table.
Themitre table (12) has fixed positions for: 0°, 15°, 22.5°, 30° and 45°. Back off thelocking
knob (8) and set thedesired angle at theindex mark (11). Lock themitre table with
thelocking knob (8).
3. Releasing thecutting head.
Carefully press down thecutting head and pull out thelatch (25) to release thecutting head
(if it is locked in thedown position).
4. Letting thecutting head rise to theup position.
Hold thehandle and allow thespring to move thecutting head to theup position.
Check that therelease lever (4) locks themovable blade guard (6).
5. Setting thecutting head tilt.
Slacken thelocking screw (16) and set thedesired tilt (bevel). Thecutting head can be tilted
up to 45° to theleft.

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Cutting with the blade tilted 0°
1. Check that theindex mark is at 0on thescale.
2. Pull out thelatch and allow thecutting head
to move to theup position.
3. Position theworkpiece to be cut against
thefence on themitre table.
4. Press theswitch to start themotor, press
therelease lever, carefully and smoothly pull
down thehandle and let thesaw blade cut
theworkpiece.
5. When cutting is complete: release theswitch.
When themotor has stopped, thecutting
head can be raised to theup position.
Warning! Thebalancing springs of themachine
automatically raise thecutting head after cutting.
Do not let go thehandle when cutting is complete.
Hold thehandle and gently control its upward
movement.
Cutting with the blade tilted 0–45°
You can use thesaw to make bevel cuts at
angles of 0–45°.
1. Slacken thebevel lock knob. Then tilt
theblade to thedesired angle as shown on
thescale.
2. Tighten thebevel lock knob to fix
theposition of theblade.
3. Cut theworkpiece as described above.
23 16
Fine adjustment of the 0 and
45° end positions
1. Slacken thelock knob and tilt thesaw to
the0° end position.
2. Using a90° template, check theangle
between theblade and themitre table.
3. If necessary adjust theend position by
slackening thenut and turning theinternal
hexagon stop screw (23).
4. After adjusting, tighten thenut.
5. Follow thesame procedure when checking
the45° end position but use a45° template
and adjust thenut with thestop screw (16).