Dake SUPER CUT 315 Operating and maintenance manual

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
Phone: [phone]
Fax: [phone]
www.dakecorp.com
[email protected]
DAKE MANUAL COLD SAW
SUPER CUT 315
INSTRUCTIONAL MANUAL
WARNING!
Read and understand all instructions and responsibilities before operating. Failure to follow
safety instructions and labels could result in serious injury.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 1 REV112019
TABLE OF CONTENTS
DAKE STANDARD LIMITED WARRANTY............................................................ 2
RETURN & REFUND POLICY..............................................................................4
SPECIFICATIONS ................................................................................................5
SAFETY................................................................................................................6
SET UP.................................................................................................................8
TRANSPORTING AND ANCHORING.......................................................... 8
ELECTRICAL CONNECTION......................................................................8
ASSEMBLING THE MACHINE ....................................................................9
CHOOSING A BLADE.................................................................................. 9
OPERATION....................................................................................................... 10
STARTING AND CUTTING........................................................................ 11
MAINTENANCE.................................................................................................. 12
ROUTINE MAINTENANCE........................................................................ 12
CHANGING THE BLADE........................................................................... 13
CUTTING ANGLE ADJUSTMENT ............................................................. 13
CHANGING THE GEAR BOX OIL ............................................................. 13
CHANGING COOLANT PUMP .................................................................. 14
TROUBLESHOOTING........................................................................................ 14
ELECTRICAL COMPONENTS............................................................................ 17
EXPLODED VIEW............................................................................................... 20
PARTS LIST........................................................................................................ 21
ORDERING INFORMATION............................................................................... 23
DEACTIVATING THE MACHINE ........................................................................ 24
DISMANTLING THE MACHINE.......................................................................... 24

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 2 REV112019
DAKE STANDARD LIMITED WARRANTY
Finished Machines
Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free
from defects in material and workmanship under normal use and service within 1 year (12 months) from
the delivery date to the end user.
Parts
Dake warrants to the original purchaser the component part manufactured or distributed by it to be free
from defects in material and workmanship under normal use and service within 30 days from the delivery
date to the end user.
The standard limited warranty includes the replacement of the defective component part at no cost to the
end user.
Sale of Service (Repairs)
Dake warrants to the original purchaser the component part repaired by Dake Corporation at the
manufacturing facility to be free from defects in material and workmanship under normal use and service
within 90 days from the return date to the end user, as it pertains to the repair work completed. The
standard limited warranty includes repair of the defective component part, at no cost to the end user.
Warranty Process
Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the
product that proves defective in materials or workmanship. The manufacturer retains the sole right and
option, after inspection, to determine whether to repair or replace defective equipment, parts or
components. The manufacturer will assume ownership of any defective parts replaced under this
warranty.
All requested warranty claims must be communicated to the distributor or representative responsible for
the sale. Once communication has been initiated, Dake Customer Service must be contacted for
approval:
Phone: [phone]
Email: [e-mail]
When contacting Dake, please have the following information readily available:
- Model #
- Serial #
- Sales Order #
Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return
Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number
must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be
processed.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 3 REV112019
Warranty Exceptions:
The following conditions are not applicable to the standard limited warranty:
(a) Part installation or machine service was not completed by a certified professional, and is not
in accordance with applicable local codes, ordinances and good trade practices.
(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain
the unit in accordance with the printed instructions provided.
(c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid
freight terms.
(d) Normal maintenance service or preventative maintenance, and the parts used in connection
with such service.
(e) Units and parts which have been altered or repaired, other than by the manufacturer or as
specifically authorized by the manufacturer.
(f) Alterations made to the machine that were not previously approved by the manufacturer, or
that are used for purposes other than the original design of the machine.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 4 REV112019
RETURN & REFUND POLICY
Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are
here to help.
Returns
All Dake manufactured / distributed machines, parts and couplings include a 30-day return
option. These policies are valid from the date of final shipment to the end user.
To be eligible for a return, the item must be unused and in the same condition as received.
All requested warranty claims must be communicated to the distributor or representative
responsible for the sale. Once communication has been initiated, Dake Customer Service must
be contacted for approval:
Phone: [phone]
Email: [email protected]
Once the return request has been approved by Customer Service, a representative will supply a
Return Material Authorization (RMA) number. The returned item must have the provided RMA
number clearly marked on the outside packaging. Any item received without an RMA number
clearly visible on the packaging will not be processed.
An RMA number can only be provided by the Dake Customer Service team and must be
obtained prior to the return shipment.
Refunds
Once the item has been received and inspected for damages, a representative will notify the
requestor referencing the provided RMA number.
If the return is approved, a refund will be issued to the original method of payment, less a 20%
restocking fee. The restocking fee may be waived if an order is placed at the time of return with
like-value merchandise.
Transportation costs are the responsibility of the end user and will not be credited upon return
approval.
Any item that is returned after the initial 30 days or has excessive/obvious use will not be
considered for a full refund.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 5 REV112019
SPECIFICATIONS
Model
Super Cut 315
Maximum feed vise
opening
n/a
Number
9743151PH-1,
974315-2
Slotting
No
Voltage
220V 3 Phase, 120V
1 Phase
Maximum angle
45° right/ left
Phase
3 Phase/1 Phase
Weight
450 lbs
Horsepower
1.6-2.35 HP
Work Height
38-1/2”
Speeds
3 Phase: 22/44 RPM,
1 Phase: 44 RPM
Height
59”
Max blade diameter
12-1/2”
Base
26” x 36”
CUTTING CAPACITY
90°
2-5/8”
3-5/8”
3-1/4”
4-1/4” x 2-3/4”
45°
2-1/2”
3-1/2”
3-1/8”
3-1/4” x 2-3/4”
In the space provided record the serial number and model number of the machine. If contacting
Dake this information must be provided to assist in identifying the specific machine.
Serial No.
Model No.
Date Purchased:

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 6 REV112019
SAFETY
This is the safety alert symbol. When you see this symbol on your machine be alert to
the potential for personal injury.
Carefully read all safety messages in these instructions and on your machine safety
signs. Keep safety labels in good condition. Replace missing or damaged labels.
Employer is responsible to perform a hazard/PPE assessment before work activity.
Additional Safety Warnings:
•This machine is intended to be operated by one person. This person should be conscious
of the machine movement not only for themselves but also for persons on the immediate
area of the machine.
•Never have several objects in your hands at once and keeps hands as clean as possible.
•This machine has been built to comply with national accident prevention regulations.
Improper use and/or tampering with the safety devices will relieve the manufacturer of all
responsibility.
Label Part No.
84605
Label Part No.
84395
Label Part No.
76462
Label Part No.
82199

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 7 REV112019
•All internal and/or internal operation, maintenance or repairs, must be performed in a
well-lit area or where there is sufficient light from extra sources so as to avoid the risk id
even light accidents.
•It is forbidden to disconnect the “man present” device, known more correctly as the
“safety switch with hold-down action”.
•Check that the voltage indicated on the plate, normally fixed to the machine motor, is the
same as the line voltage.
•Check the efficiency of your electric supply making sure the machine has its own
grounded circuit.
•Do not operation machine without safety guards or with the electrical panel cover
removed.
•Then the tool head is in rest position (raised), the toothed blade must be stationary.
•Always disconnect the machine from the power socket before changing the blade or
carrying out any maintenance job, even in the case of abnormal machine operation.
•Do not operate this machine without the handle and/or handle switch disconnected.
•Always wear OSHA approved safety glasses when operating this machine.
•Never put your hands or arms into the cutting area while the machine is operating.
•Do not shift or move machine while the machine is in operation.
•Do not wear loose clothing with sleeves that are too long, gloves, bracelets, rings,
watches, chains, or any other object that could get caught in the machine during
operation; tie back long hair.
•Keep the machine bed free from tools or any object, while the machine is in operation.
Locations of shields:
•Grey metal shield screwed onto the blade head. (REF. A)
•Self-regulating mobile blue plastic shield fitted coaxially with the fixed shield. (REF. B)
•Black plastic cover, covering the electrical supply box.
*picture may vary by model

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 8 REV112019
Electrical Equipment:
According to European Standard “CENELEC EN 60 204-1” which simulates modification,
publication (IED 204-1)
•The electrical equipment ensures protection against electric shock as result of direct or
indirect contact. The active parts of this equipment are housed in a box so that access is
limited by screws can only be removed with a special tool; the parts are fed with
alternating current at low voltage (24V).
•This equipment is protected against splashes of water and dust.
•Protection of the system against short circuits is ensures by means of rapid fuses and
earthing; in the event of motor overload, protection is provided by thermal probe.
•In the event of incorrect operation or of dangerous conditions, the machine may be
stopped immediately by pressing the red emergency stop button.
•In the event of a power cut, the specific start-up button must be reset.
•This machine has been tested in conformity with point 20 of EN 60204.
SET UP
TRANSPORTING AND ANCHORING
When you receive your machine, you will need a forklift for transporting. When lifting the
machine, a sling or original shipping pallet needs to be used.
Position the machine on a firm cement floor, keeping a minimum distance from 2-1/2 feet from
any wall. Anchor it to the ground using screws and expansion plugs or tie rods sunk in the
cement, ensure it is sitting level before anchoring.
ELECTRICAL CONNECTION
The machine is not provided with an electrical plug, so the customer must find a suitable one for
working conditions.
Three-Phase machine wiring diagram below:
Single-Phase machine wiring diagram below:

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 9 REV112019
ASSEMBLING THE MACHINE
*picture may vary by model*
Fit the components supplied as indicated in the above diagram:
Part 1: Screw the trigger handle into the head (main casting) and use the provided nut to tighten
it firmly in place as shown in the picture.
Part 2: Screw the cut length stop rod into the right-hand side of the vise casting as shown in the
picture, use the provided nut to tighten firmly in place.
Part 3: Attach and align the work support bracket on the left-hand side of the saw base using
the two bolts provided
CHOOSING A BLADE
The saw will come with a “DAKE Saw Pitch Calculator” to assist in blade selection.
First the pitch of the teeth must be chosen, suitable for the material to be cut, according to these
criteria:
•Parts with a thing and/or variable section such as profiles, pipes, and plates, need fine
toothing, so the number of teeth used simulations cut.
•Parts with solids sections need wide spread toothing penetration.
•Material made of soft plastic, light alloys and mild bronze also require coarse toothing.
•If still unsure what blade to purchase contact your blade provider or DAKE.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 10 REV112019
OPERATION
Use recommendations:
•This machine has been designed to cut metal building materials with different shapes,
profiles used in workshops and mechanical structural work.
•Only one operator is needed to use the machine.
•Before starting each cutting operation, ensure that the part is firmly gripped in the vise
and that the end is suitably supported.
•To obtain good running of the machine it is recommended to start using it in intervals of a
half hour. This operation should be repeated two or three times, after this the machine
may be used continuously.
•Do not use cutting blades of a different size from those stated in the specifications
section.
•If the cutting blade gets stuck in the work piece, release the blade ON button
immediately, switch off the machine and open the vise slowly. Remove the part and make
sure that the cutting blade and/or teeth are not damaged or broken.
•Before carrying out any repairs on the machine, consult the distributor or DAKE.
•Move head to the full upright position when not in use, helps avoid stress on the return
spring.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 11 REV112019
STARTING AND CUTTING
1. Ensure that the machine is not in emergency stop conditions; if it is, release the red
emergency stop button (1).
2. Select cutting speed if applicable.
a. Position 1 = 22 RPM,
b. Position 2 = 44 RPM.
3. Press the start/reset button (2), and the button will light up green.
4. Place material to be cut in the vise (4), close jaws against material keeping a distance of
3-4mm then clamp with vise lever (5).
5. Grip the handle (6) of the head control arm and press the button, checking that the blade
is turning in the direction indicated (if not, invert the two phase leads), and that sufficient
coolant is coming out.
6. The saw is now ready to begin cutting.
a. When cutting with a new blade the first two or three cuts must be made while
exerting a slight pressure on the part, so that the time to cut is about double the
normal cutting time.
7. Press the red emergency stop button (1) if there are conditions of danger or malfunction
in general, stopping the machine immediately.
If there is excessive axial movement on the hinge tighten the ring nuts (7), however make
sure not to overtighten.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 12 REV112019
MAINTENANCE
Before performing any maintenance ensure that the machine is LOCKED OUT and
unplugged.
Special maintenance operations must be carried out by skilled personnel. However, we advise
contacting DAKE. The term special maintenance also covers resetting of protection/safety
equipment and devices.
ROUTINE MAINTENANCE
DAILY MAINTENANCE
•Check/fill coolant.
•Check blade wear.
•Check functionality of safety shields.
•Make sure emergency stops are working properly.
•General cleaning and removal of accumulated material.
•Move head to the full upright position when not in use, helps avoid stress on the return
spring.
WEEKLY MAINTENANCE
•Sharpen blade.
•Clean blade housing.
•Make sure the gearbox is full of oil.
•Check power chord for any damage.
•Clean shavings from lubricant tank.
•Clean and grease the screw and sliding guide vise.
•Clean the filter of the pump suction head and the suction area.
MONTHLY MAINTENANCE
•Check tightness of the screws on the motor, pump, jaws, and safety guard.
•Check safety shields are not broken.
•Grease the head hinge pin.
SIX MONTH MAINTENANCE
•Change gear box oil.
•Flush coolant tank. This can be done by removing the tank cover on the back of the tank.
And remove the filter screen on the deck of the saw.
•Check all electrical components and connections in the electrical box. Saw vibration may
have loosened items wires or connections.
•Change the gearbox fluid. Drain all oil out and wipe down box and all gears before
refilling. Use 90 weight synthetic gear oil.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 13 REV112019
CHANGING THE BLADE
WARNING! Before changing the blade, electrical supply must be LOCKED OUT!
Always use gloves while handling loose blades.
*picture may vary by model*
1. Release the blade guard and push it back as far as it allows.
2. Place a piece of wood in the vise and pull down the saw until the blade rests on the
wood.
3. Insert the special spanner provided and remove the screw (1), loosen it in the counter-
clockwise direction as it has left-handed threads.
4. Slip off the flange that holds the blade in place and remove old blade.
5. Fit the new blade, checking the cutting direction and direction of the teeth.
6. Replace flange and screw the blade guard back in to place.
CUTTING ANGLE ADJUSTMENT
Release the lever to rotate the cutting head and make sure that the desired cutting angle
perfectly matches the reference index before locking the lever, holding the cutting head back in
place.
CHANGING THE GEAR BOX OIL
80/90 Synthetic Gear Oil, we recommend MOBIL SHC635.
1. Disconnect machine from power supply.
2. Unscrew the handle and remove the plug coming out of the handle that goes to the
electrical box.
3. Use a bucket to collect old oil ; unscrew oil plug to let oil drain, when finished draining
replace oil plug.
4. Keeping the head in the upper position, pour new oil into the handle opening until it is
seen half way up the sight level gauge.
5. Screw handle back on and reconnect the plug.
6. Follow local rules and regulations to dispose of oil properly.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 14 REV112019
CHANGING COOLANT PUMP
1. Take the pipes of the lubricating system off.
2. Remove fastening screws and replace pump, being careful to keep the driving system
centered on the drive shaft bearing.
TROUBLESHOOTING
SYMPTOM
CAUSE
SOLUTION
Tooth Breakage
Too fast of an advance on the
material
Decrease the level of
downward feed
Wrong cutting speed
Change the blade speed or
the diameter of the blade
Wrong tooth pitch
Use the blade calculator to
determine the correct pitch or
consult your blade provider
Low quality and/or dull blade
Speak with blade provider
and sharpener
Poor clamping pressure
causing the part to move
Check the material for
tightness before cutting
Check the condition of the
jaw faces
Insufficient coolant or
incorrect type of coolant
Check the level of coolant in
tank and increase the flow of
coolant.
Talk to your coolant provider
Premature Blade Wear
Wrong blade being used
Consult your blade provider
for adequate blade
Wrong cutting speed or feed
Insufficient coolant or
incorrect type of coolant
Check the level of coolant in
tank and increase the flow of
coolant
Talk to your coolant provider
Blade Vibration
Wrong blade being used
Consult your blade provider
for adequate blade
Poor clamping pressure
causing the part to move
Check the material for
tightness before cutting
Check the condition of the
jaw faces

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 15 REV112019
SYMPTOM
CAUSE
SOLUTION
Dimensions of the solid
section too large with respect
to the maximum cutting
dimensions
Check the cutting capacity of
the saw
Blade diameter incorrect
and/or too large
Decrease blade diameter
Blade sticks in the cut
Too fast of an advance on the
material
Decrease the level of
downward feed
Cutting speed too slow
Increase blade speed
Wrong blade
Use the blade calculator to
determine the correct pitch or
consult your blade provider
Sticky accumulation of
material on blade
Use a higher quality of blade
Check the blend of coolant
Insufficient coolant
Check the level of coolant in
tank and increase the flow of
coolant
Talk to your coolant provider
Ridges on cutting surface
Blade diameter incorrect
and/or too large
Decrease blade diameter
Poor clamping pressure
causing the part to move
Check the material for
tightness before cutting
Check the condition of the
jaw faces
Blade advance is too fast
Exert less cutting pressure on
the material
Blade teeth are worn
Sharpen blade or replace
Insufficient coolant
Check the level of coolant in
tank and increase the flow of
coolant
Talk to your coolant provider
Toothing does not unload
shavings well
Select a blade with a larger
tooth pitch
Cut is not straight
Blade advance is too fast
Exert less cutting pressure on
the material
Poor clamping pressure
causing the part to move
Check the material for
tightness before cutting
Check the condition of the
jaw faces
Blade head is not straight
Adjust head
Blade side are sharpened
differently
Choose tool quality carefully
in every detail in regard to
type and construction
characteristics
Blade is thinner than the
commercial standard

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 16 REV112019
SYMPTOM
CAUSE
SOLUTION
Dirt on the gripping device
Carefully clean the contact
surfaces
Control power indicator light
does not work
Bad fuses
Check and/or change fuses
Faulty power supply
Check incoming power
Short circuit
Test for short and repair
Bad light bulb
Replace light bulb
Speed switch is off
Turn switch to desired speed
Emergency switch is
depressed
Pull switch out and make sure
contacts are operating
Thermal overload tripped
Wait 10-15 for motor to cool,
check for continuity on the
two thermal overload wires, if
none, change motor or it have
rewound
Transformer
Check the incoming and the
outgoing voltages which
should be 24 volts
Auxiliary Relay
Check voltages to relay
terminals, should be 24 volts.
If not check for loose wires, if
none relay should be
replaced
Motor will not work bit the
indicator light is on
Socket and/or plug
connecting the switch handle
to the electrical box
Check the plug connections
and the wire connections
inside the handle switch
Switch inside the handle
Make sure the switch makes
the connection when pressed
Main connection
Make sure there is incoming
power and outgoing when the
handle switch is made, no
shorts if so, change the
connector
Motor
Check to see if it spins freely
and it is not burnt, may need
to be changed or rewound.
Check to see if it is receiving
voltage from the connector.
*All electrical troubleshooting should be done by a qualified electrician or a technician with a
working knowledge for machine electrical systems.

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 17 REV112019
ELECTRICAL COMPONENTS
Single-Phase:

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 18 REV112019
Three-Phase:

Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
974315 19 REV112019
KEY
140 Auxiliary Relay
141 Remote-control Switch
142 Fuse Carrier
143 Transformer
144 Socket Connector
145 Plug Connector
146 Speed Switch
147 Reset Button
148 Emergency Stop
149 Electric Components Box