Cognex DataMan DT150 User manual

DataMan®150 Series
Quick Reference Guide
2019 November 15
Revision: 6.1.6SR2.2

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions
when you install the Cognex product:
lThis device requires the use of an LPS or NEC class 2 power supply.
lDo not connect or disconnect this device from the I/O module or 15-pin USB
adapter cable when the I/O module or adapter cable is connected to a PC.
lRoute cables and wires away from high-current wiring or high-voltage
power sources to reduce the risk of damage or malfunction from the
following causes: over-voltage, line noise, electrostatic discharge (ESD),
power surges, or other irregularities in the power supply.
lChanges or modifications not expressly approved by the party responsible
for regulatory compliance could void the user’s authority to operate the
equipment.
lEnsure that the cable bend radius begins at least six inches from the
connector. Cable shielding can be degraded or cables can be damaged or
wear out faster if a service loop or bend radius is tighter than 10X the cable
diameter.
lThis device should be used in accordance with the instructions in this
manual.
lAll specifications are for reference purposes only and can change without
notice.
Product Overview
2

1 Illumination LEDs
2 LED aimers
3-4* Mounting holes (M3 x 3.5mm)
5 Trigger button
6 Power indicator
7 Train status indicator
8Good/bad read indicator
9Communication
10 Error indicator
11 Tune button
12 Power, I/O and RS-232 connector
Note: *Use only one set of mounting holes (either 3 OR 4) for mounting.
Note: The five status LEDs together also function as a peak meter using an orange light.
DataMan 150 Accessories
LENS OPTIONS, COVERS, ILLUMINATIONS AND FILTERS
3

6.2 mm lens kit DM150-LENS-62
IR 6.2 mm lens kit, 3 -position with IR LED DMA-KIT-IR-62
IR16 mm lens kit DMA-KIT-IR-16
16 mm lens with extended optics mount (requires the
use of an extended front cover and high-powered red
LED)
DM260-LENS-16
UV Light Kit for 6.2 mm lens (365nm) DMA-KIT-UV365-62
Liquid Lens Module (LLM) to be used with 6.2 mm lens
or 16 mm lens
DMA-LLM-150-260
ImageMax kit DM260-KIT-16LL
Clear lens cover* DM150-CVR-CLR
Clear lens cover,ESD safe* DM150-CVR-ESD
Polarized front cover* DM260-LENS-62CVR-
F***
Extended lens cover, un-polarized**
Extended lens cover, half-polarized **
Extended lens cover, fully polarized**
DM260-LENS-16CVR***
DM260-LENS-16CVR-
P***
DM260-LENS-16CVR-
F***
C-mount adaptor, IP40 DM260-CMNT-00
C-mount adaptor, IP65 DM260-CMNT-CVR
Blue bandpass filter DM150-BP470
4

Red bandpass filter DM150-BP635
Red LED illumination*
White LED illumination*
Blue LED illumination*
DM150-LED-RED
DM150-LED-WHT
DM150-LED-BLU
High Powered red LED illumination** DM260-LED-RED-HP
Note: *Use with a 6.2 mm lens only!
**Use with a 16 mm lens only!
***ESD safe
CABLES ANDOTHER
5-meter extension cable* DM100-EXTCBL-000
RS-232/USB adapter connector DM100-PATCH-000
USB adapter cable with power tap
USB adapter cable with power tap
DM100-USB-000
DM100-USB-030
USB & Flying Leads I/O Cable, 2.0 m DM-USBIO-00
RS-232 & Flying Leads I/O Cable, 2.5 m DM-RS232IO-00
RS-232 adapter cable with power tap DM100-RS232-000
Flying Leads Connection Cable, 5 m DM50-PWRIO-05
Power supply, 6V DM100-PWR-000
Universal Mounting Bracket DM100-UBRK-000
Pivot Mounting Bracket DM100-PIVOTM-00
DataMan Basic I/O Module DM100-IOBOX-000
5

Note: *USB/RS-232 extension connection is possible with the following limitations:
1. The USB connection is shorter than 5 m.
2. Serial connection is shorter than 15 m.
Dimensional Drawings
6

Field of View and Reading Distances
Horizontal Field of View values
1 2 3 4
DM150 Short Range: 34
mm [1.3 in]
DM150 Short Range: 50
mm [1.9 in]
DM150 Short Range: 77
mm [3.0 in]
DM150 Long Range: 115
mm [4.5 in]
DM152 Short Range: 37
mm [1.45 in]
DM152 Short Range: 56
mm [2.2 in]
DM152 Short Range: 87
mm [3.4 in]
DM152 Long Range: 123
mm [4.8 in]
5 6 7 8
DM150 Long Range: 144
mm [5.6 in]
DM150 Long Range: 170
mm [6.7 in]
DM150 Long Range: 279
mm [10.9 in]
DM150 Long Range: 370
mm [14.5 in]
DM152 Long Range: 153
mm [6.0 in]
DM152 Long Range: 181
mm [7.1 in]
DM152 Long Range: 297
mm [11.7 in]
DM152 Long Range: 394
mm [15.5 in]
7

Vertical Field of View values
1 2 3 4
DM150 Short Range: 22
mm [0.86 in]
DM150 Short Range: 32
mm [1.25 in]
DM150 Short Range: 49
mm [1.9 in]
DM150 Long Range: 73
mm [2.8 in]
DM152 Short Range: 28
mm [1.1 in]
DM152 Short Range: 42
mm [1.65 in]
DM152 Short Range: 65
mm [2.5 in]
DM152 Long Range: 92
mm [3.6 in]
5 6 7 8
DM150 Long Range: 92
mm [3.6 in]
DM150 Long Range: 108
mm [4.25 in]
DM150 Long Range: 178
mm [7.0 in]
DM150 Long Range: 236
mm [9.2 in]
DM152 Long Range: 115
mm [4.5 in]
DM152 Long Range: 135
mm [5.3 in]
DM152 Long Range: 223
mm [8.7 in]
DM152 Long Range: 295
mm [11.6 in]
Device
Distances in mm/
2Dmin. code
6.2 mm lens
Long Range
Distances in mm/
1D min. code
6.2 mm lens
Long Range
DM150
150 12 MIL 150 6 MIL
190 15 MIL 190 10 MIL
225 18 MIL 225 10 MIL
375 30 MIL 375 15 MIL
500 35 MIL 500 20 MIL
1000 80 MIL 1000 35 MIL
DM152
150 10 MIL 150 5 MIL
190 12 MIL 190 6 MIL
225 15 MIL 225 6 MIL
375 20 MIL 375 10 MIL
500 25 MIL 500 15 MIL
1000 50 MIL 1000 30 MIL
8

Device
Distances in mm/
2Dmin. code
6.2 mm lens
Short Range
Distances in mm/
1D min. code
6.2 mm lens
Short Range
DM150
40 4 MIL 40 2 MIL
65 5 MIL 65 3 MIL
105 10 MIL 105 6 MIL
DM152
40 3 MIL 40 2 MIL
65 4 MIL 65 2 MIL
105 7 MIL 105 5 MIL
9

Horizontal Field of View values
1 2 3 4 5 6 7
DM70: 22 mm
[0.87 in]
DM70: 43 mm
[1.7 in]
DM70: 54 mm
[2.1 in]
DM70: 64 mm
[2.5 in]
DM70: 106
mm [4.1 in]
DM70: 142
mm [5.6 in]
DM70: 283
mm [11 in]
DM72: 24 mm
[0.94 in]
DM72: 45 mm
[1.8 in]
DM72: 58 mm
[2.3 in]
DM72: 68 mm
[2.7 in]
DM72: 113
mm [4.4 in]
DM72: 151
mm [5.9 in]
DM72: 301
mm [12 in]
Vertical Field of View values
1 2 3 4 5 6 7
DM70: 14 mm
[0.55 in]
DM70: 27 mm
[1.1 in]
DM70: 34 mm
[1.3 in]
DM70: 41 mm
[1.6 in]
DM70: 68 mm
[2.7 in]
DM70: 90 mm
[3.5 in]
DM70: 180
mm [7.1 in]
DM72: 18 mm
[0.71 in]
DM72: 34 mm
[1.3 in]
DM72: 43 mm
[1.7 in]
DM72: 51 mm
[2.0 in]
DM72: 85 mm
[3.3 in]
DM72: 113
mm [4.4 in]
DM72: 226
mm [8.9 in]
Device
Distances in mm/
2Dmin. code
16 mm lens
Distances in mm/
1D min. code
16 mm lens
150
80 3 MIL 80 2 MIL
150 5 MIL 150 3 MIL
190 6 MIL 190 4 MIL
225 7 MIL 225 4 MIL
375 12 MIL 375 5 MIL
500 15 MIL 500 10 MIL
1000 25 MIL 1000 15 MIL
10

Device
Distances in mm/
2Dmin. code
16 mm lens
Distances in mm/
1D min. code
16 mm lens
DM152
80 2 MIL 80 2 MIL
150 3 MIL 150 2 MIL
190 4 MIL 190 2 MIL
225 4 MIL 225 3 MIL
375 7 MIL 375 4 MIL
500 10 MIL 500 6 MIL
1000 20 MIL 1000 15 MIL
Connecting the Reader
Perform the following steps:
1. Connect the breakout cable (standard CAT5/5e, SF/FTP or S/FTP cable).
2. Connect the reader to the PC using either the DM100-USB-000 or the
DM100-RS232-000 cable. Connect a power supply:DM100-PWR-00
(optional with USB, required with RS-232).
11

For information on the pinout and wire colors, see section Connections, Optics and
Lighting in the DataMan 150 Reference Manual.
Installation
Installation procedures and specifications are presented in detail in the DataMan®
150 Reference Manual, which is installed with the DataMan Setup Tool. From the
Windows Start menu, select the following to access the manual: All Programs >
Cognex > DataMan Software vx.x.x > Documentation.
12

Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.
CAUTION:All cable connectors are keyed to fit the connectors on the reader.
Do not force the connections or damage may occur.
Mounting
Mounting the DataMan 150 at a slight angle (15°) can reduce reflections and
improve reader performance.
Use the set of mounting holes on the rear part to mount the DataMan reader.
Connect the Breakout Cable
Note: You can clip unused wires short or use a tie made of non-conductive
material to tie them back.
13

1. Verify that the 24VDC power supply is unplugged and not receiving power.
2. Connect a cable with RS-232 or USB and flying leads to the cable that is
attached to the DataMan device.
3. Attach the Breakout cable's +24VDC and GROUND to the corresponding
terminals on the power supply.
CAUTION:Never connect voltages other than 24VDC. Always
observe the polarity shown.
4. Restore power to the 24VDC power supply and turn it on if necessary.
Install Software and Documentation and
Connect the Reader
Follow the steps below to connect your reader to power and network:
1. Connect the I/O+RS232+24V cable to the cable attached to your reader.
2. Connect the cable to a 24V power supply.
To configure a DataMan 150 reader, the DataMan Setup Tool software must be
installed on a networked PC. The DataMan Setup Tool is available from the
DataMan support site: http://www.cognex.com/support/dataman.
1. After installing the software, connect the DataMan 150 Series reader to
your PC.
2. Launch the DataMan Setup Tool and click Refresh.
3. Select your DataMan 150 reader from the list and click Connect.
DataMan 150 Specifications
14

Weight 128 g
Operating
Temperature
0ºC — +40ºC (+32ºF — +104ºF)
Storage
Temperature
-10ºC — +60ºC (+14ºF — +140ºF)
Maximum
Humidity
<95% (non-condensing)
Environmental IP65
Shock and
Vibration
IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms
IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
100m/s2 / 15mm)
LED Safety IEC 62471: Exempt risk group, no further labeling is required.
RS-232 RxD, TxD according to TIA/EIA-232-F
Codes 1-D barcodes: Codabar, Code 39, Code 128, and Code 93,Code 25, Interleaved 2 of 5, Pharma,
GS1 DataBar, Postal, Code UPC/EAN/JAN, MSI
2-D barcodes: Data MatrixT M (IDMax and IDQuick: ECC 0, 50, 80, 100, 140, and 200) QR Code
and microQR Code, RSS/CS, PDF 417, MicroPDF 417, AztecCode, DotCode, MaxiCode
Discrete I/O
operating
Limits
HS Output 0, 1 IMAX @ 24 VDC 100 mA
RMAX @ 12 VDC 200 Ω
@ 24 VDC 500 Ω
Input 0 (Trigger) VIH ±15 — ±25 V
Input 1 VIL 0 — ±5 V
ITYP @ 12 VDC 3.6 mA
@ 24 VDC 7.5 mA
Power Supply
Requirements
Options:
lUSBpowered: 500 mA (2.5 W maximum )
lExternal power supply: +5 — +26 VDC
Recommended: 24 VDC (1 A maximum at 24 V, 4.5 W average at 24 V)
Supplied by LPS or NEC class 2 only
Power
Consumption
<2.5 W (powered over USB)
<4.5 W (average, externally powered at +24 V)
15

DataMan 150 Series Imager Specifications
Specification DataMan 150 Imager DataMan 152 Imager
Image Sensor 1/3 inch CMOS 1/3 inch CMOS
Image Sensor
Properties
4.51 mm x 2.88 mm (W x H), 6.0 μm
square pixels
4.8 mm x 3.6 mm (W x H), 3.75 μm square
pixels
Image Resolution
(pixels)
752 x 480 1280 x 960
Lens Type S-mount 6.2 mm F:5 (with optional liquid lens) with IR blocking filter
S-mount 16 mm F:7 (with optional liquid lens) with IR blocking filter
LED Wavelengths
The following table shows LED types and the related wavelengths:
LED λ [nm]
RED 617
RED HPIL 617
BLUE 470
WHITE 6500K (Color Temperature)
IR 850
IR HPIL 850
UV 365
16

Regulations/Conformity
The DataMan 150 Series has Regulatory Models 1AA3 and 1ABE and meets or
exceeds the requirements of all applicable standards organizations for safe
operation. However, as with any electrical equipment, the best way to ensure safe
operation is to operate them according to the agency guidelines that follow. Please
read these guidelines carefully before using your device.
Note: For the most current CE declaration and regulatory conformity information, see the Cognex support
site: cognex.com/support.
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
USA FCC 47 CFR Part 15 Subpart B, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference; and (2) this device must accept any
interference received, including interference that may cause undesired operation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at their own expense.
Canada ICES-003, Class A
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la
classe A est conforme à la norme NMB-003 du Canada.
17

Safety and Regulatory
Europe EN55022 (CISPR 22) Class A
EN55024
EN60950
This is a class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take immediate measures. This equipment complies with
the essential requirements of the EU Directive 2014/30/EU. Declarations are available from your
local representative.
The CE mark on the product indicates that the system has been tested to and conforms with the
provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive. For further
information please contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA.
Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies,
personal computers, etc.) that is not CE marked.
Australia C-TICK, AS/NZS CISPR 22 / EN 55022 for Class A Equipment
Korea KN22, KN24
A급 기기(업무용 방송통신기자재): 이 기기는 업무용(A급)전자파적합기기로서 판 매
자 또는 사용자는 이 점을 주의하시기 바라 며,가정외의 지역에서 사용하는 것을 목
적으 로 합니다.
Certificate number:
MSIP-REM-CGX-DM150
MSIP-REM-CGX-DM152X
Japan VCCI V-/2013.04 Class A
UL and cUL
Statement
UL and cUL listed: IEC 60950-1:2005 (2nd Edition); Am 1:2009 + Am 2:2013
For European Community Users
Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
18

This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.
19

中国大陆RoHS (Information for China RoHS
Compliance)
根据中国大陆《电子信息产品污染控制管理办法》(也称为中国大陆RoHS)，
以下部份列出了本产品中可能包含的有 毒有害物质或元素的名称和含量。
Table of toxic and hazardous substances/elements and their content, as required by
China’s management methods for controlling pollution by electronic information
products.
Hazardous Substances 有害物质
Part Name
部件名称 Lead (Pb) 铅Mercury
(Hg)
汞
Cadmium
(Cd)
镉
Hexavalent
Chromium
(Cr (VI))
六价铬
Polybrominated
biphenyls (PBB)
多溴联苯
Polybrominated
diphenyl ethers
(PBDE)
多溴二苯醚
Regulatory
Models 1AA3,
1ABE
X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。
20