Collomix RotoGen 1000 User manual

Version 3.1-17
Instructions
RotoGen 1000
Keep these instructions within
immediate reach
Translation of the original instructions E - English

RotoGen 1000 Collomix GmbH
85080 Gaimersheim
2Version 3.1-17

Collomix GmbH RotoGen 1000
85080 Gaimersheim
Version 3.1-17 3
Contents
1. General information ....................................................................................... 4
1.1 Symbols used ................................................................................................ 4
1.2 Information about the operating instructions.............................................. 4
1.3 Copyright protection..................................................................................... 5
2. For your safety ............................................................................................... 5
2.1 Proper use..................................................................................................... 5
2.2 Statutory regulations .................................................................................... 5
2.3 Assembly ....................................................................................................... 6
2.4 Technical data ............................................................................................... 6
2.5 Control and display components .................................................................. 7
3. Using for the first time.................................................................................... 8
3.1 Unpacking ..................................................................................................... 8
3.2 Setting up ...................................................................................................... 8
3.3 Mains power connection .............................................................................. 8
3.4 Trial run......................................................................................................... 8
3.5 Holding elements .......................................................................................... 9
4. Operation ..................................................................................................... 10
4.1 Switching the RotoGen 1000 on and off..................................................... 10
4.2 Selecting the homogenization time ............................................................ 11
4.3 Starting the homogenization cycle ............................................................. 11
4.4 Stopping the homogenization cycle prematurely....................................... 12
5. Trouble-shooting .......................................................................................... 13
6. Service and maintenance.............................................................................. 14
6.1 Cleaning ...................................................................................................... 14
6.2 Service address ........................................................................................... 14
6.3 Disposal ....................................................................................................... 14
7. Annex ........................................................................................................... 15
7.1 EC Declaration of Conformity ..................................................................... 15
7.2 Warranty ..................................................................................................... 15

RotoGen 1000 Collomix GmbH
85080 Gaimersheim
4Version 3.1-17
1. General information
The RotoGen 1000 is a small volume stationary mixer for homogenizing liquid lacquer materials and
paints, in particular car repair paints, using mixing cup systems (for example PPS/RPS) for connecting
to spray guns.
The sealed container (e.g. mixing toner pots and mixing cups) is placed in a suitable holder/adapter
on the RotoGen 1000 and the contents are then homogenized when the container is set in a rotating
motion through two axes.
1.1 Symbols used
Important notes and instructions concerned with safety which are used in these operating
instructions are indicated by symbols.
It is essential that these notes and instructions relating to work safety are observed and complied
with. In all such cases it is important that you take particular care in order to prevent accidents,
harm to persons and damage to property.
DANGER! Risk of injury or death
This symbol indicates notes and instructions which, if not observed, could
impair health or lead to injury, lasting bodily harm or death.
CAUTION! Risk of damage to property!
This symbol indicates notes and instructions which, if not observed, could lead
to damage, malfunctions and/or the failure of the machine.
Note!
This symbol indicates tips and information which you should observe in order to
ensure that the machine provides you with efficient and trouble-free service.
1.2 Information about the operating instructions
These operating instructions describe how to use the machine safely and correctly. The notes and
instructions on safety, the regulations relating to the prevention of accidents and the general safety
regulations applicable to the area of application in the country of use must be observed.
Before starting any work on the machine you must read the operating instructions in full, in
particular the section concerned with safety and the applicable safety instructions.
All information, notes and instructions contained in these operating instructions were prepared with
due regard to applicable regulations and state-of-the-art technology and on the basis of the
knowledge and experience that we have gained over many years.
These operating instructions must be kept in close proximity to the machine where they must be
available to all persons working with or on the machine at all times.
COLLOMIX accepts no liability for any errors in this manual or for any accidental or consequential
damages arising from or in connection with the supply, performance or use of this material.
The information contained in this manual may be changed at any time without prior notice.
Should these operating instructions contain anything which you do not fully understand or contain
instructions, procedures, notes and instructions on safety which do not make perfect sense to you,
please contact our sales and service partner:
Collomix GmbH
Daimlerstr. 9, 85080 Gaimersheim
Federal Republic of Germany
Tel.: [phone] - 0
Fax.: [phone]
www.collomix.com

Collomix GmbH RotoGen 1000
85080 Gaimersheim
Version 3.1-17 5
1.3 Copyright protection
All information, texts, drawings, illustrations and other forms of representation are protected under
copyright law and may not be reproduced or stored, processed or duplicated in an electronic system
without the written permission of Collomix GmbH.
2. For your safety
The RotoGen 1000 has been developed, manufactured and tested in accordance with fundamental
safety requirements.
Nevertheless, it may be a source of danger if misused or used for any purpose other than that for
which it is intended by persons who are not suitably qualified and trained.
2.1 Proper use
Provided users pay due regard to general constraints, the RotoGen 1000 is suitable for
homogenizing the following:
•Liquid materials, especially paints and lacquers.
•Suitable additives (including hardeners, thinners, etc.).
The RotoGen 1000 must not be operated in any way other than described in this manual. In
particular, the following are not permitted:
•Operation in any areas where there is a potentially explosive atmosphere.
•Operation with defective of missing parts.
•To bridge, deactivate or remove any safety devices.
•The use of non-original replacement parts.
•Running the machine for too long, which can potentially lead to damage to the mixing container.
•The use of unsuitable mixing containers and/or unsuitable holding elements.
Observe not only the information provided by the lacquer manufacturer about the mixing
formulas and about the processing of the lacquers and paints but also the safety data sheets!
2.2 Statutory regulations
The statutory regulations, requirements and standards to be complied with revolve mainly around
the following:
•The physical environment at the premises
•The materials to be processed
•Other potentially hazardous influences (for example, dust exposure, etc.)

RotoGen 1000 Collomix GmbH
85080 Gaimersheim
6Version 3.1-17
2.3 Assembly
Machine components
1. Control panel 2. Holding element
3. Guard
4. Housing
2.4 Technical data
Mains connection EU version:
230 V AC / 50-60 Hz
Mains connection US version:
120 V AC / 50-60 Hz
Power rating: 60 VA
Speed:
320 rpm
Mixing capacity:
50 ml – 1000 ml (max. container weight 1.4 kg)
Noise level: < 70dB (A)
Machine weight:
Approx. 14 kg
Dimensions:
W = 270 x D = 320 x H = 310 mm
Ambient temperature:
+5°C - +40°C
2
4
1
3

Collomix GmbH RotoGen 1000
85080 Gaimersheim
Version 3.1-17 7
2.5 Control and display components
1 I/0 button
•Switches on the RotoGen 1000.
•Starts the homogenization process.
•Stops the homogenization process.
•Switches off the RotoGen 1000 when pressed for longer.
2 - button •For selecting the homogenizing time.
3 Power •Illuminated when the RotoGen 1000 is connected to the mains power supply.
4 Display
•Displays the selected homogenizing time when at rest.
•Displays the remaining homogenizing time while homogenization is in progress.
•Displays operational messages and error messages.
5 Remote •Illuminated when the RotoGen 1000 is in remote control mode.
6 + button •For selecting the homogenizing time.
2
6
5
3
4
1

RotoGen 1000 Collomix GmbH
85080 Gaimersheim
8Version 3.1-17
3. Using for the first time
3.1 Unpacking
Please check the RotoGen 1000 immediately after unpacking for any visible signs of external
damage. Should you discover any damage, please advise the forwarding agent and contact your
dealer without delay.
We would also recommend that you record any damage with a digital camera.
Keep the packaging material just in case you need it for further delivery purposes
in future, for example if any repairs are needed.
3.2 Setting up
Set the RotoGen 1000 up on a firm, horizontal and vibration-free surface. If required, the machine
can also be set up on a wall bracket which is available as an option.
Ensure that the operating temperature range is between +5°C and +40°C (ideally 20°C) and ensure
that the machine is not exposed to direct sunlight or excessive temperature fluctuations which
might cause it to heat up beyond permissible levels.
3.3 Mains power connection
Connect the mains power cable from the RotoGen 1000 to a socket outlet with earthing contact
which has a 10A fuse.
Place the mains cable in a way to prevent from stumbling or snagging.
3.4 Trial run
To check that the machine is in good working order, you must carry out a trial run with a mixing
container when you are starting up the RotoGen 1000 for the first time or after carrying out
maintenance work or repairs.

Collomix GmbH RotoGen 1000
85080 Gaimersheim
Version 3.1-17 9
3.5 Holding elements
The RotoGen 1000 is equipped with interchangeable holding elements and adapters for enabling toner pots, mixing cups and other
containers from different manufacturers to be used for mixing.
Make sure that you always use the right element/adapter for the respective mixing cup system.
The use of an unsuitable holding element may lead to damage to the machine and/or incomplete
homogenization!
Holding element and adapter for 3MTM PPS
•PPS – 700 ml
•PPS – 900 ml
+
# 72225
# 62997
•PPS –200 ml
+
# 72225
# 72231
Holding element and adapter for SATA®RPS
•RPS – 900 ml
•RPS – 600 ml
+
# 72225
# 62996
•RPS – Sata Mini 300 ml
+
# 72225
# 72238
Holding element for mixing toner pots (Glasurit, DuPont, Spies Hecker, Standox, among others)
•Toner pot, 0.5 l, metal/plastic, diameter 110mm ±1.5mm
•Toner pot, 1.0 l, metal/plastic, diameter 110mm ±1.5mm
# 72225
# 62997
•Plastic bottle, 0.125 ml (Glasurit/R-M)
+
# 72225
# 72229
•Laboratory cup, 300 ml
+
# 72225
# 72230
Pull out the holding element you wish to replace from the quick-change mount. Insert the new holding element in the
quick-change mount, turn it until you feel it latch in and then press until it is fully locked in place.

RotoGen 1000 Collomix GmbH
85080 Gaimersheim
10 Version 3.1-17
4. Operation
Check that all safety-relevant parts of the RotoGen 1000 are in good working order before beginning
with your work. Arrange for authorized service partners to replace defective or damaged parts
before you work with the machine again.
Do not reach into the rotating parts of the machine while mixing.
4.1 Switching the RotoGen 1000 on and off
Once the RotoGen 1000 has been connected to the mains power supply, the software version
number appears for a moment on the display. The compact mixer then shows a message to indicate
that it is ready for operation, with the homogenization time which was used last.
To switch off the RotoGen 1000, press the I/0 button and keep it pressed until the display goes off
and only the power LED shows that the machine is still on standby.
To switch on the RotoGen 1000, press the I/0 button momentarily; the machine then shows a
message to indicate that it is ready for operation, with the homogenization time which was used
last.
Power
Remote

3 sec.

Power
Remote
Switching off
Power
Remote


Power
Remote
Switching on
Power
Remote

Power
Remote
Initialization