COLORKINETICS LLP115F1TTO102CPL2220W120000 Operating manual

Luminous
Textile
Maintenance Guide

2 Table of Contents
Contents
1 Introduction 3
1.1 Abbreviations 3
1.2 Information 3
1.2.1 Replacement policy 3
2 Technical product overview 4
2.1 System overview 4
2.2 Serial numbers 5
2.2.1 LuminousTextileidenticationandserial
number 5
2.2.2 Driverboxidentication 6
2.2.3 RGBLightEngineserialnumber 6
2.2.4 PSUserialnumber 6
2.3 Driver box: CE and CCC version 7
2.4 Driver box: UL version 8
2.5 Driver box: 24 V version 9
2.6 Detailsoftheprintedcircuitboard 9
2.7 LEDstatusdenitions 10
2.8 Push-buttonfunctionality 10
2.9 RGB Light Engine 11
2.9.1 The front of the RGB Light Engine 11
2.9.2 The back of the RGB Light Engine 11
3 Diagnostics 12
3.1 Luminous Textile does not light up 13
3.2 Luminous Textile has one or more lines
that do not light up 14
3.3 Luminous Textile has one or more black
RGB Light Engines 15
3.4 The Luminous Textile does not synchronize
withotherLuminousTextiles 16
3.5 No content can be uploaded to a Luminous
Textile 17
3.6 Remotecontroldoesnotfunction 18
4 Repair 19
4.1 Requiredtools 20
4.2 Repair actions 21
4.2.1 Remove/replace a driver box 21
4.2.2 Replace a PSU 24
4.2.3 24 V Power indicators per PSU 24
4.2.4 ReplaceanRGBLightEngine 26
4.3 Check SD card status 32
4.3.1 Check player mode 33
4.3.2 Check battery status of the remote control 35
5 Care instructions for the textile nish 36
5.1 Materialspecication:TreviraCS 36
5.2 Detailedcleaninginstructions 36
6 Replacement of fabric 37
6.1 Introduction 37
6.2 Requiredreplacementparts 38
6.3 Overview 38
A Spare part list Luminous Textile 39
B Spare part list RGB Light Engines 41
C Return Material Authorization (RMA) 42
C.1 DatarequiredforllingintheRMAform 42
Appendix

 Introduction MaintenanceGuide 3
This document describes the maintenance requirements for the Luminous
Textile. Most maintenance can be performed by local specialists. During
maintenance, the Luminous Textile fragile cloth must be handled carefully, as
well as the electronic parts that must be protected against ESD discharges.
1.1 Abbreviations
• ESD: Electro-Static Discharge
• LAN: Local Area Network
• PCB: Printed Circuit Board
• PSU: Power Supply Unit
• RMA: Return Material Authorization
1.2 Information
To order replacement parts it is important to always provide the serial
number of the part that must be replaced.
1.2.1 Replacement policy
Productsproducedbefore2015week48mustbeupgradedwith
the following components in case of RGB Light Engine and/or other
electrical failures:
• Replace all RGB light engines
• Cables
• Driver box
Incaseproductisproducedafter2015week48,theRGBLightEngines,driver
box, PSU, player PCB, or SD card can be replaced independently.
Iftheproductisproducedafter2019week33,theproductcontainsthe
latest version of the RBG Light Engines. The replacement part for products
producedafter201933isxxxxxxV2.Iftheproductisproducedbefore2019
week33andafter205week48,orderRGBLightEnginesoftypexxxxxxV1.
In case of fabric replacement, do not only replace front fabric, but also
replacethediuserfabric(twolayersoffabricintotal).
Iftheproductisproducedafter2019week22,thediuserfabricis20mm
longer. This is for easy fabric re-stretching if required.
Follow this link to order spare parts: https://share.lighting.com/sites/
TS1004021225472080427802/SitePages/Search%20results.aspx?Search=LTP
In case support is required contact the local Signify representative. Have the
label information as given in section 2.2 available.
1 Introduction
1

4Chapter 2
* Magnets may not be present on certain
Luminous Textile sizes.
22 Technical product
overview
2.1 System overview
Figure 1, The front of the Luminous Textile.
Figure 2, The rear of the Luminous Textile.
to mains
cable cover
wall magnet
(not applicable for all panel sizes)
driver box
to router

 Technicalproductoverview MaintenanceGuide 5
2.2 Serial numbers
The serial numbers of the Luminous Textile and the driver box are located on
the rear of each Luminous Textile.
Figure3,Labelwithserialnumbers:LuminousTextileproduct(1)anddriverbox(2).
2.2.1 Luminous Textile identication and serial number
Figure4,LabelwithLuminousTextileserialnumber(SN).
1
2
Model no: LLP115F1TTO102CPL2220W120000
Made in Poland
Свeтильник
Tұpaқты шыpaғдaн
Свiтильник
Сделано в Польше
Bиготовленo в Польше
Өндipic eлi қаптамaдaн қараңыз Польше
Input:100-240V~50/60Hz
AC output: 10A max ta=35°
SN: 201929031010001
05
ULL-100782
Example serial number 20 19 29 03 101 0001
Meaning Location Year Week Day of
week
Type Unique serial
number

6Chapter 2
24100B 103597 G02
2.2.2 Driver box identication
Figure5,Typicaltypeidenticationofadriverbox.
2.2.3 RGB Light Engine serial number
Figure6,LabelwithRGBLightEngineserialnumber.
See section 2.9.2 The back of the RGB Light Engine for the location of the
serialnumber(SN)attheRGBLightEngine.
2.2.4 PSU serial number
The serial number of the PSU is put on the side of the PSU
close to the “Made in China” marking at the top label.
Figure 7, Serial number PSU.
Example serial number 20 18 34 03 560 0011
Meaning Location Year Week Day of
week
Type Unique serial
number
Model no: LLD01100
Made in Poland
Свeтильник
Tұpaқты шыpaғдaн
Свiтильник
Сделано в Польше
Bиготовленo в Польше
Өндipic eлi қаптамaдaн қараңыз Польше
Input: 100-240V~50/60Hz
0.4A(240V)
0.8A(100V)
Output: max 10A
AE68
24V
SN:201834035600011
Model no: LL011L360WW120000
MADE IN POLAND
1.2A

 Technicalproductoverview MaintenanceGuide 7
2.3 Driver box: CE and CCC version
Figure8,DriverboxCEandCCC(open)
L1
N
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT 10 OUT 11 OUT 12
DO NOT REMOVE Linux formatted SDcard
+
_
Signify, IBRS 10461, 5600 VB, NL
+
_
Signify, IBRS 10461, 5600 VB, NL
DO NOT REMOVE Linux formatted SDcard
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
Vout: 24 V DC
Iout: 4.16 A DC
Pout: 100 W
tc: 90°C
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
Vout: 24 V DC
Iout: 4.16 A DC
Pout: 100 W
tc: 90°C
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
Printed
Circuit Board
USB connector
LAN connector
SD card
Mains power
distribution
connector
24 V connectors
PSU (driver box
may contain
1 to 3 PSUs)
Mains power
connector
Mains loop
through
connector

8Chapter 2
2.4 Driver box: UL version
Figure9,DriverboxUL(open)
L1
N
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT 10 OUT 11 OUT 12
DO NOT REMOVE Linux formatted SDcard
+
_
Signify, IBRS 10461, 5600 VB, NL
+
_
Signify, IBRS 10461, 5600 VB, NL
DO NOT REMOVE Linux formatted SDcard
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
Vout: 24 V DC
Iout: 4.16 A DC
Pout: 100 W
tc: 90°C
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
Vout: 24 V DC
Iout: 4.16 A DC
Pout: 100 W
tc: 90°C
LED Power Driver
Made in China 中国制造
100W - 24V
LED 控制装置/LED драйвер
Printed
Circuit Board
USB connector
LAN connector
SD card
Mains power
distribution
connector
24 V connectors
PSU (driver box
may contain
1 to 3 PSUs)
Mains power
connector

 Technicalproductoverview MaintenanceGuide 9
DNote
The printed circuit board layout
can vary, depending on the
product version.
2.5 Driver box: 24 V version
Figure10,Driverbox24V(open)
2.6 Details of the printed circuit board
Figure11,PCBdetails)
OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT 10 OUT 11 OUT 12
DO NOT REMOVE Linux formatted SDcard
DO NOT REMOVE Linux formatted SDcard
Printed
Circuit Board
USB connector
LAN connector
SD card
24 V connectors
24 V source
connector
OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12
LED3
LED1
LED2
+24V_3
+24V_ 2
+24V_ 1
DO NOT REMOVE
Linux formatted
SDcard
SW1
SW2
Flat cable holder Connections to RGB Light Engines
LED 1 microprocessor
status
LED 2 Luminous
Textile status
24 V power indicators
for each driver
Serial number
of the PCB
Power connections
for LED power driver
Linux formatted
SD card
CPU module LED 3
5 V and 3 V status LED
FPGA
SW1
SW2
S00
0326A9
1844031246758
0005
97-00031 THT
v.04

10 Chapter 2
2.7 LED status denitions
There are several LEDs located on the main PCB which can be used for
fault reporting.
2.8 Push-button functionality
There are two push buttons located on the main PCB.
• Forrmwareversion3.X.X,SW1mustbeclickedandholdforabout10
seconds to factory reset the panel. Be careful since all settings are deleted.
This can also be used to do a password reset after a password loss. For
previousrmwareversionscontactyourlocalSignifyrepresentativefora
password or factory reset.
• SW2 is used during the production process. It is not in use.
PCB Status LED LED color Description
24 V power indicators
(threeLEDsmarked+24V_n)
Green PSU active
OFF PSU not connected or defective
5 V and 3.3 V status LED Orange OK,both5Vand3.3Vsupplyarepresent
RED Only5Vpresent,3.3Vnotpresent
OFF No 5 V present
LED1 Green Microprocessorconguredandpowerissenttothe
RGB Light Engines
OFF Microprocessornotcongured
LED2 Greenashing DataisbeingsenttoRGBLightEngines,ashesin
time with animation frame rate
REDorREDashing OvercurrentoccurredinRGBLightEngine
OFF Luminous Textile is in stop mode
LED3 Green Luminous Textile is in play mode
(24VsuppliedtoRGBLightEngine)
OFF Luminous Textile in stop mode

 Technicalproductoverview MaintenanceGuide 11
2.9 RGB Light Engine
2.9.1 The front of the RGB Light Engine
Figure 12, RGB Light Engine
2.9.2 The back of the RGB Light Engine
Figure 13, The back of the RGB Light Engine
Carrier plate
LED PCBs
Status LED
Flat cable connector
Serial number label
3104 213 36153

12 Chapter 3
3 Diagnostics
3
Forinstallationsproducedbefore2015week48,itisadvisedtocontactthe
localSignifyrepresentativeforrmwareupgrades.
Forinstallationsproducedafter2015week48nosoftwareupdates
are needed.
The following symptoms indicate a malfunctioning Luminous Textile:
• Luminous Textile does not light up
• Luminous Textile has one or more lines that do not light up
• Luminous Textile has one or more black RGB Light Engines
• The Luminous Textile does not synchronize with other Luminous Textiles
• No content can be uploaded to a Luminous Textile
• Remote control does not function

 Diagnostics MaintenanceGuide 13
3.1 Luminous Textile does not light up
The Luminous Textile is connected but remains black in play mode.
Figure 14, Luminous Textile is black in play mode
Luminous Textile
does not light up
Is it
possible to access
the panel via the
Web interface?
Check power
and the power
connector
No
No
Power
connection OK?
Do all 24 V
power indicators
light up?
Yes
Change the
PSU
No
Change the
driver box
Yes
See
Replace a PSU
See Remove/
replace a
driver box
SD card
status OK?
Yes
SD card
defective
No
Reboot the panel
Yes
See Check
the SD card status
Contact the
local Signify
representative
Contact the
local Signify
representative
End
Problem
fixed?
No YesYes
Problem
fixed?
No

14 Chapter 3
3.2 Luminous Textile has one or more lines that do not
light up
Figure 15, Luminous Textile has one or multiple black lines.
See Replace an
RGB Light Engine
Contact the
local Signfy
representative
End
No Yes
Luminous Textile
has one or more black lines
Replace the
RGB Light Engine
Problem
fixed?

 Diagnostics MaintenanceGuide 15
3.3 Luminous Textile has one or more black RGB
Light Engines
Figure16,LuminousTextilehasoneormultipleblackRGBLightEngines
Replace the
RGB Light Engine
On
Check the PCB
bus status LED
Contact the
local Signify
representative
Contact the
local Signify
representative
Off
Replace the
driver box
See Replace an
RGB Light Engine
See Replace an
RGB Light Engine
More than one
Replace the
RGB Light Engine
See
Details of PCB
Problem
fixed?
No
Problem
fixed?
Problem
fixed?
No
Yes No
Check the
24 V power
indicator LED
Yes
End
How many black
RGB Light Engines?
Luminous Textile has one
or more black
RGB Light Engines
One

16 Chapter 3
3.4 The Luminous Textile does not synchronize with
other Luminous Textiles
Synchronize with the Luminous Textile stopped but it did previously.
Figure 17,1 Luminous Textile does not synchronize with other Luminous Textiles
Luminous Textile
does not synchronize
with other panels
Luminous Textile
connected to router
or switch?
No
Contact the
local Signify
representative
Contact the
local Signify
representative
See the
Commissioning
Guide
Yes
End
Problem
fixed?
Problem
fixed?
Problem
fixed?
Problem
fixed?
Reconnect to
router/switch
Yes
Yes
Reboot the
router
No
Problem
fixed?
No
Is the Luminous
Textile accessible through
the web interface?
No
Disconnect the main
power supply to
reboot the
Luminous Textile
Check player
mode
One Master only
Yes
See Check
player mode
Reboot the
router
No
No No
Yes
Yes
Yes

 Diagnostics MaintenanceGuide 17
3.5 No content can be uploaded to a Luminous Textile
It is not possible to upload content.
Figure 18, Luminous Textile cannot be uploaded with content
Cannot upload
content to a
Luminous Textile
Luminous Textile
connected to
router?
No
See the
Commissioning
Guide
Yes
Contact the
local Signify
representative
End
Reconnect to
router/switch
Yes
Is the Luminous
Textile accessible through
the web interface?
No
Reboot the panel
by disconnecting
the main power
supply
Reboot the
router
No
Yes
Check SD card
status
No Yes
SD card
defective
See Check
SD card status
No Yes
Problem
fixed?
Problem
fixed?
Problem
fixed?
Problem
fixed?

18 Chapter 3
3.6 Remote control does not function
Luminous Textile does not respond to remote control.
Figure 19, Remote control
Remote control
not working
Check the
battery of the
remote control
Problem
fixed?
Problem
fixed?
Contact the
local Signify
representative
End
No Yes
No Yes
Check if the USB
connector is
plugged in to the
master driver box

 Repair MaintenanceGuide 19
4 Repair
4
Keepthefollowinginmindwhenperformingrepairs:
• Maintain a clean work area.
• Theworkingareamustbeat.TheLuminousTextilecanbedamaged
when put on stands only.
• Use new white gloves when handling the Luminous Textile.
• Handle the Luminous Textile with care.
• Do not put any pressure on the textile.
• To protect the textile, remove sharp objects from the work area.
• The power must be disconnected during replacement of components
or modules.
• All built-in ICs and many other semiconductors are susceptible to ESD
damage. Take all required measures to prevent electrostatic discharges.
• Always disconnect a Luminous Textile from the mains before repair.
• Useonlycertiedreplacementcomponents.Othercomponentsmay
damage the system and void the warranty. Signify accepts no liability in the
event of such damage.
Figure20,LuminousTextilerepairposition
Safety regulations require that after a repair the Luminous Textile must
be completely reassembled, in the original condition. Pay attention to the
following points:
• Route the wire harnesses correctly and secure them in place with the
mounted cable clamps and/or tie-wraps.
• Check for damage to the mains/AC power cable.

20 Chapter 4
Figure 21 Tools.
4.1 Required tools
In this part of the manual a subset of the following tools are required for each
specictask.
Quantity Item Specication Reference
4 pieces
per meter
Z-clamps Specialforluminoustextile(alternative:atwashers10×1mm) A
1Glue gun B
1Heat cutter with blade Heatcutter:forexample,HSGMHSG-0(checkvoltage)
Blade: for example, HSGM Type R heat cutter blade
C
1Junior hacksaw For PCB shortening on an RGB Light Engine D
1Pair of scissors For the textiles E
1Utility knife For the textiles F
1Cutters For coil springs G
White gloves H
1Felt tip pen To mark the cutting line I
1Rolling knife Forexample,KitchenAidwithmodiedblade:itmustbeblunt,notsharp J
1Screwdriver Flat-head1.2×6.5mm(3/64×1/4in) K
1Needle Special stomp needle or other similar item to push fabric in corner L
1Screwdriver Pozidriv 2 screwdriver M
1Allen key 3 mm Allen key to open the bus covers N
1Tape measure Used in during the resize of the Light Engine O
2Tables Approximately0.8×1.8m,sameheight
O
3 mm (1/8in)
NM
LK
JI
H
G
FE
DCBA