Combi ANGEL WAGON AW Series Installation instructions

This manual contains the information required to use the Combi ANGEL
WAGON safely and easily. Before use, read this manual carefully to use and
inspect the cart correctly. After reading, keep this manual for future reference.
AW3 Series (Forward facing type) AW4 Series (Rear facing type)
You can relax with your child comfortably seated.
The cart that makes your shopping experience more enjoyable.
Shopping Cart for Babies
Combi ANGEL WAGON AW Series
Instruction Manual
and Inspection Manual
Save this manual for future reference

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
Table of Contents
nInstruction Manual
nInspection Manual
Daily inspection
Check sheet for daily inspection
Periodic inspection
Check sheet for periodic inspection
nPart Replacement Procedures
Headrest replacement procedure
Caster replacement procedure
Belt replacement procedure
Handle replacement procedure
Bumper replacement procedure
Umbrella holder replacement procedure
Locking key and coin lock replacement procedure
Page 2-7
Page 8-16
Page 9-12
Page 13
Page 14-15
Page 16
Page 17-29
Page 17
Page 17-21
Page 22-23
Page 24-25
Page 25-26
Page 26-28
Page 28-29
1

Combi ANGEL WAGON AW Series
Instruction Manual
*The illustrations used in this manual may differ slightly from the real product.
The Combi ANGEL WAGON AW Series (referred to as “the Product” in this manual) is a shopping cart for
babies intended to be used inside supermarket, shop or any other public facility.
The user may carry one infant or toddler in the cart and use it in the area with even oor.
See page 8 for the inspection procedures.
Product Application
Precautions
1
3
lDo not modify the Product.
The strength of the Product may decrease, which may cause an accident.
lDo not leave the Product in the rain.
It may rust or get soiled.
lDo not leave the Product outside the building or in a parking lot.
It may be damaged or cause an accident by being hit by a car or people.
Warning
Caution
lCarry out daily inspection, and periodic inspection once every 6 months to
ensure safety.
If the inspections are not carried out, degradation or damage of the Product may not be
discovered, which may cause injuries or serious accidents.
lDo not use the Product for a different purpose, such as carrying heavy loads.
It may damage the Product.
lRemove any damaged Product.
If a user uses a damaged Product by mistake, or if a child plays with it, it may result in an injury
or a serious accident.
If the Product is not used in compliance with the content of this instruction manual, it may cause a risk of injury
to the child or the user or a risk of property damage. The content related to safety is separated into Warnings
and Cautions depending on the severity of the risk. Read these guidelines before use and follow them to
ensure safety.
Safety Guidelines for Using the Product
2
Ignoring the instructions and misuse may result in severe injury or death.
Warning
Ignoring the instructions and misuse may result in injury or property damage.
Caution
2

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
The Product is a shopping cart with children’s seat. Wipe it regularly to keep it clean.
Clean also the Product after carrying out an inspection or part replacement not to leave the dirt generated by
such work.
*The seat unit consists of the seat and the guard.
Note: Maintenance parts are parts intended to be replaced periodically, such as the headrest, the casters and the stickers.
Note: Product specications are subject to change without notice.
Note: When disposing of the product, use an appropriate method according to the local legislation on waste disposal.
Note: Product dimensions and weight are approximate values.
l To clean the Product, wipe it with a dampened cloth with
diluted neutral detergent, then wipe with a dampened
cloth with water, and finally wipe with a dry cloth to
completely remove remaining detergent and water.
Use only neutral detergent for cleaning. (Other
detergents may damage the plastic parts causing
degradation, discoloration or cracks.)
Caution
Cleaning Method
Product Specications
4
Product type AW3 Series (Forward facing type)
Note: The child faces the same direction as the user.
AW4 Series (Rear facing type)
Note: The child faces to the users.
Product
number
Product
name
AW36 Combi ANGEL WAGON AW36 AW43 Combi ANGEL WAGON REAR
FACING TYPE AW43
AW37CC2 Combi ANGEL WAGON
AW37CC2 Anti-Static AW44CC2
Combi ANGEL WAGON REAR
FACING TYPE AW44CC2 Anti-
Static
AW37CC4 Combi ANGEL WAGON
AW37CC4 Anti-Static AW44CC4
Combi ANGEL WAGON REAR
FACING TYPE AW44CC4 Anti-
Static
Applicable ages For children from 2 months to 3 years old
(36 months)
For children from 2 month to 2 years old
(24 months)
Weight limit Up to 15 kg Up to 13Kg
Dimensions
(standard spec) W572 × D904 × H966 mm W615 × D795 × H1035 mm
Nesting measure 200 mm 200 mm
Weight
(standard spec) 15 kg 12 kg
Color Mango-orange
Material Body: Steel (rust-proof), seat unit*: polypropylene, headrest: thermoplastic elastomer
Options Umbrella holder, coin lock (only available for AW3 series)
Caster types
• Standard (ø100) Note: Low noise
• With stoppers (ø100)
• Antistatic (ø100) Note: Two types available: rear casters only or four casters
• For escalator ramps (ø100) *AW3 series (Forward facing type) only
• For escalator ramps (ø125) *AW3 series (Forward facing type) only
Lifetime 5 years (except maintenance parts) The product must be replaced at the end of the lifetime.
3

Part Names
5
Headrest
Handle bar
Luggage hook
Reclining lever (rear)
Rear cover
(seat rear side)
Bottom basket
space
Guard
Seat
(3-step reclining
seat)
Bumper
Front caster
Rear caster
Umbrella
holder
(optional)
Caster cover
Handle
Luggage
hook
Reclining lever
(rear)
Rear cover
(seat rear side)
Guard
Seat
(3-step
reclining seat)
Headrest
Bumper
Bottom
basket
space
Front Caster
Umbrella holder
(optional)
Rear caster
Caster
cover
Belt
Belt clip
Release button
Seat
Coin lock with locking key
(optional)
Coin lock
Locking key
AW3 Series (Forward facing type)
AW4 Series (Rear facing type)
Note: Common to the forward facing
and rear facing type
4

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
How to Use
6
Use the Product correctly by following the warning instructions.
<When using the casters for escalator ramps>
lDo not remove your hands from the handle bar.
lDo not use the Product on an uneven oor.
The Product may tip over and your child may fall or cause severe injury.
lLeave a space of at least two meters between your cart and the cart in front of you.
The Product may hit another cart and tip over, which may cause your child to fall or cause severe injury.
lWhen exiting from escalator ramp, push the Product to exit the ramp.
If you do not push the Product to exit, the Product may tip over and your child may fall or cause severe injury.
Warnings
Note: Basket dimensions differ from the following cannot be placed in the bottom basket space.
l Length 410 to 510 mm, width 300 to 360 mm, height 250 mm or less
l Length 460 to 510mm, width 340 to 360mm, Height 270mm or less
lDo not leave child unattended.
Child may fall or cause severe injury.
lIn AW4 series, do not recline the seat if the child’s head exceeds the height of seatback.
It may lead to accidents such as the child’s head hitting the wall or the in-store display.
lBe sure to tighten the guard during use.
An unexpected accident may occur when it is pushed while child is leaned forward.
lDo not use the Product on escalators or escalator ramps*.
(*Except the cart is equipped with escalator ramp casters.)
The product may tip over or cause an unexpected accident.
lDo not allow child stand on the Product or play with it.
Child may fall or cause severe injury.
lDo not press down seatback strongly.
The seat may get damaged and child may fall or cause severe injury.
lDo not place your child or any luggage onto the seatback.
The seat may get damaged and child may fall or cause severe injury.
lYour child must be in the dedicated seat. Do not place them in the shopping basket.
Child may fall or cause severe injury.
lPay attention to child not to fall from the seat and avoid nger entrapment at moving pants.
lUse the seat in fully reclained position until your child can sit (about 7 months in age).
An unexpected accident may occur if you move the Product while your child cannot sit in a stable position.
lDo not allow your child to play with the Product or to hang from the basket or the handle bar.
It may cause an unexpected accident, such as tipping over.
lDo not overload or severely unbalance the shopping basket.
It may cause an unexpected accident, such as tipping over.
lReport facility operator a deformation or damage on the Product is discovered.
lWhen using the umbrella holder(optional), pay attention that the umbrella handle does not
hit surroundings.
5

Correct Operation
Press the release button and
open the guard completely while
holding the seat in place.
1
Pass your umbrella
through the umbrella
ring.
1
Pass your
umbrella through
the umbrella ring.
Umbrella ring
Umbrella ring
Umbrella holder
Umbrella
holder
2
Place the tip of
your umbrella
into the
umbrella
holder.
2
Place the tip of
your umbrella
into the
umbrella
holder.
nHow to use the umbrella holder
1After seating the child, pull the
belt firmly while pushing the
guard with one hand.
2
To release the guard, press the
release button and pull the guard
toward you while holding the seat
with one hand.
3
How to use the Guard
* The illustration shows AW3(forward facing type). The usage of AW4 series is the same.
How to Recline the Seat Note: 3 positions available
How to Use the Options
1
Push the guard Release button (releases the belt lock)Release button (releases the belt lock)
Reclining lever
Guard
Seat
2
Pull the belt
Hold the
reclining lever
and lower the seat.
Seat
Push the seat
upward.
To lower the seat
AW3 Series
(Forward facing type)
To raise the seat
AW4 Series
(Rear facing type)
6

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
*Option for AW3 series (Forward facing type)
nHow to use the coin lock
nHow to use the casters with stoppers
Remove the key Insert the key
To take the cart To return the cart
1
Insert a coin.
1
Insert the key
2
Push the coin holder in.
2
The coin holder comes out.
3
You can remove the key.
Push the lower lever with "ON"
with your foot.
Push the upper lever with "OFF"
with your foot.
The upper lever with "OFF" is now
facing upward.
The upper lever with "OFF" is kept
downward.
The lower lever with "ON" is kept
downward.
The lower lever with "ON" is now
facing upward.
Locked position
Unlocked Position
3
Take a coin.
Coin holder
To lock the stopper
To release the stopper
7

Tool name
Part * indicates an option
Seat Belt Handle
Bumper
AW4 Series
(Rear facing type)
Umbrella
holder*
Coin lock*
AW3 Series
（Forward facing type)
Phillips screwdriver
No.2 l (1) l (1) l (1) l (1) l (1)
10 mm wrench l (1) l (1)
Box-end wrench
8 mm l (1) l (1)
Hex key
4 mm l (1)
Hex key
2.5 mm l (1) l (1)
Precision at blade
screwdriver l (1) l (1)
Tongue-and-groove
pliers l (1)
Tool name
Caster type
Standard (ø100)
With stopper
( ø 100)
2 or 4 antistatic
casters ( ø 100)
For escalator ramps
(
ø 100)
AW3 Series
（Forward facing type)
For escalator ramps
(
ø 125)
AW3 Series
（Forward facing type)
19 mm wrench l (2) l (1) l (2) l (1) l (1)
Dedicated wrench
21-23 mm l (1) l (1)
Hex key
10 mm l (1)
Combi ANGEL WAGON AW Series
Inspection Manual
Depending on the inspection results, it may be necessary to replace a part. Note: Spare parts can be stored
for 5 years after the last production date.
Periodic Inspection
Each part of the Product is inspected using
tools once every 6 months. Once every 6 months
Daily inspection is carried out by visual and
touching the Product. No tool is required.
Daily Inspection Daily or weekly
Required Tools
*Required tools differ based on the product. It may require special tools.
* Other than escalator ramps and coin lock, the tools for AW3 series and AW4 series
are the same.
lindicates that the tool is required; the number in parentheses
( ) indicates the required number at tool.
Do not use any object or tool other than the parts already installed to the product at the time of delivery, and the
parts and tools specied. It may cause damage, malfunction or unexpected accidents.
Warning
This manual describes the necessary daily and periodic
inspection procedures required to mamtain safty and
comfort of the Combi ANGEL WAGON AW Series.
Make sure to carry out the daily inspection procedures daily or
weekly and the periodic inspection procedures once every 6
months correctly following the procedures in the manual.
Carry out daily inspection, and periodic
inspection once every 6 months to ensure safety.
If the inspections are not carried out, degradation
or damage of the Product may not be discovered,
which may lead to injuries or serious accidents.
Warning
8

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
1Daily Inspection
Checking Function
A
Inspection item Inspection method Validation criterion Measure in case of defect
1
Locking and releasing of the
guard belt
Movement/Visual
check/Touch
The belt can be locked and
released. Repair
2
3 reclining positions Movement/Visual
check/Touch
The seat can recline to the 3
positions. Repair
3
Reclining lock Movement/Visual
check/Touch
The seat securely stops at the 3
reclining positions. Repair
4
Caster rotation
Movement/Visual
check/Touch the
rotation movement
The casters rotate smoothly. Replacement
Checking Guard
1
Pull the belt while pushing the guard to
check that the guard closes.
2
Pull on the top of the guard while
holding the seat in place to check
that the guard does not open.
3
Press the release button and pull
the guard toward you while holding
the seat with one hand to check
that the guard opens.
Checking Reclining Function * The illustration shows AW3(forward facing type). The way to check reclining function of AW4 series is the same.
1
Raise the reclining lever to check that the lock is released, and, with the lever
in the raised position, lower the seat to check that it reclines (3 positions).
2
Push lightly the seat from the top to check
that the seat is locked in position.
Guard
Seat
Reclining lever
Guard Release button
Belt
Seat
9

Checking External Appearance
B
Inspection item Inspection method Validation criterion Measure in case of defect
5
Damage on the guard belt Visual check/
Touch There is no damage. Replacement
6
Damage or loss of the caster covers Visual check/
Touch
The caster covers are not dam-
aged or lost. Replacement
7
Legibility of the handle reclining sticker Visual check The sticker is correctly stuck and
the indication is legible. Replacement
8
Legibility of the handle warning sticker Visual check The sticker is correctly stuck and
the indication is legible. Replacement
9
Legibility of the seat warning sticker Visual check The sticker is correctly stuck and
the indication is legible. Replacement
10
Legibility of the guard sticker Visual check The sticker is correctly stuck and
the indication is legible. Replacement
11
Legibility of the stopper instruction sticker (optional) Visual check The sticker is correctly stuck and
the indication is legible. Replacement
12
Legibility of the inspection sticker Visual check The sticker is correctly stuck and
the indication is legible. Replacement
13
Damage or loss of the bumper Visual check/
Touch
The bumper is not damaged or
lost. Replacement
14
Damage, loss or incorrect assembly of the headrest Visual check/
Touch
The headrest is not damaged or
lost, and is correctly assembled. Replacement
15
Damage or loss of the handle bar. Visual check/
Touch
The handle is not damaged or
lost. Replacement
16
Damage or missing part of the seat Visual check/
Touch There is no damage. Repair
17
Peeling paint Visual check/
Touch The paint is not peeling. Repair
18
Cracked or damaged welds Visual check/
Touch No weld is cracked or damaged. Stop using the
product
19
Deformation of the frame Visual check/
Touch There is no deformation. Stop using the
product
20
Damage or loss of the umbrella holder (optional) Visual check/
Touch
The umbrella holder is not de-
tached or lost. Replacement
21
Damage on the stoppers (optional) Visual check/
Touch There is no damage. Replacement
22
Damage, loss or incorrect position of the coin lock
(Optional only for AW3 series)
Visual check/
Touch
The coin lock is not damaged or
lost, and is correctly secured. Replacement
23
Legibility of the warning sticker at the guard of the AW4 series
(Optional only for AW4 series)
Visual check The sticker is correctly stuck and
the indication is understandable. Replacement
24
Legibility of the warning sticker at the side of the AW3 seat
(Optional only for AW3 series)
Visual check The sticker is correctly stuck and
the indication is understandable. Replacement
25
Legibility of the warning sticker at the side of AW4 series seat
(Optional only for AW4 series)
Visual check The sticker is correctly stuck and
the indication is understandable. Replacement
26
Legibility of the umbrella holder warning sticker (optional) Visual check The sticker is correctly stuck and
the indication is understandable. Replacement
3
Push the top of the seat upward from the rear to check
that it stops in each reclining position (medium and upper
positions).
4
If the seat does not stop at the three reclining positions or it moves
to a position almost horizontal, or if it rotates to the bottom side, it
means that the seat is defective. In such a case, stop immediately
using the Product and contact the CombiWith Service Center.
10

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
Check the entire frame.
17
Peeling paint
18
Cracked or damaged welds
AW3 Series (Forward facing type)
Checking External Appearance
11
Stopper instruction sticker
(optional)
16
Seat sides
24
Warning sticker
at the side of the
AW3 seat
26
Umbrella holder
warning sticker
(optional)
19
Frame
21
Stopper (optional)
9
Seat warning
sticker
7
Handle
reclining
sticker
14
Headrest
5
Caster cover
13
Bumper
22
Coin lock with
locking key
(optional only
for AW3 series)
Coin lock
Locking key
15
Handle
8
Handle warning sticker
10
Guard sticker
5
Guard belt
12
Inspection
record sticker
20
Umbrella
holder
(optional)
11

Check the entire frame.
17
Peeling paint
18
Cracked or damaged welds
AW4 Series (Rear facing type)
Checking External Appearance
11
Stopper Instruction sticker
(optional)
25
Warning sticker at
the side of AW4
seat
26
Umbrella holder
warning sticker
(optional)
19
Frame
21
Stopper (optional)
8
Handle
warning sticker
7
Handle reclining sticker
10
Guard sticker
9
Seat warning sticker
12
Inspection record
sticker
16
Seat side
13
Bumper
5
Guard belt
20
Umbrella holder
(optional)
14
Headrest
23
Warning sticker at
the guard of the
AW4 seat
6
Caster cover
15
Handle
12

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
Make copies of this page for inspections. Keep this check sheet after lling it.
Inspection item Inspection method
Date Date Date Date Date Date Date
year year year year year year year
///////
carts carts carts carts carts carts carts
Verication of operation
1
Locking and releasing of the guard belt Movement/Visual check/Touch
2
3 positions of reclining Movement/Visual check/Touch
3
Reclining lock Movement/Visual check/Touch
4
Caster rotation
Movement/Visual check/Touch the rotation movement
Checking of external appearance
5
Damage on the guard belt Visual check/Touch
6
Damage or loss of the caster covers Visual check/Touch
7
Legibility of the handle reclining sticker Visual check
8
Legibility of the handle warning sticker Visual check
9
Legibility of the seat warning sticker Visual check
10
Legibility of the guard sticker Visual check
11
Legibility of the stopper instruction sticker (optional)
Visual check
12
Legibility of the inspection sticker Visual check
13
Damage or loss of the bumper Visual check/Touch
14
Damage, loss or incorrect assembly of the headrest
Visual check/Touch
15
Damage or loss of the handle bar Visual check/Touch
16
Damage or missing part on the sides of the seat
Visual check/Touch
17
Peeling paint Visual check/Touch
18
Cracked or damaged welds Visual check/Touch
19
Deformation of the frame Visual check/Touch
20
Damage or loss of the umbrella holder (optional) Visual check/Touch
21
Damage on the stoppers (optional) Visual check/Touch
22
Damage, loss or incorrect position of the coin lock
(Optional only for AW3 series)
Visual check/Touch
23
Legibility of the warning sticker at the guard of the AW4 series
(Optional only for AW4 series)
Visual check
24
Legibility of the warning sticker at the side of the AW3 seat
(Optional only for AW3 series)
Visual check
25
Legibility of the warning sticker at the side of AW4 series seat
(Optional only for AW4 series)
Visual check
26
Legibility of the umbrella holder warning sticker (optional)
Visual check
Inspected by
Approved by
If a problem is found during an inspection, stop using the Product and contact the Service Center.
Remark
Combi ANGEL WAGON AW Series
Daily Inspection Check Sheet
Daily or Weekly
13

Parts with * are optional.
* The illustration shows AW3(forward facing
type). Checking the reclining function of
AW4 series is the same.
2Periodic Inspection
Checking the Casters
Checking the Tightness of the Screws
A
B
Inspection item Inspection method Validation criterion Measure in case of defect
1
Tightness of the front casters Wrench / Hex key The part is not loose. Tighten
2
Tightness of the rear casters Wrench / Hex key The part is not loose. Tighten
3
Caster rotation
Movement/Visual check/
Touch the rotation
movement
The casters rotate smoothly.
(Any piece of string or hair caught in the
casters must be removed.)
Replacement
4
Wear of the caster tire Visual check There is no uneven wear. Replacement
See the “Caster replacement procedure” on page 16 to 20 for more details.
Inspection item Inspection method Validation criterion Measure in case of defect
5
Rear cover screws (x4) Visual check/Touch
(Phillips screwdriver) The part is not loose. Tighten
6
Screws at the back of the guard
(x4)
Visual check/Touch
(Phillips screwdriver) The part is not loose. Tighten
7
Seat fixing screws (x4) Visual check/Touch (hex
key) The part is not loose. Repair
8
Hex socket bolt fixing the belt
cover (x1)
Visual check/Touch (hex
key) The part is not loose. Tighten
9
Umbrella holder fixing screw
(one for the umbrella ring and one
for the umbrella holder)*
Visual check/Touch
(Phillips screwdriver) The part is not loose. Tighten
10
Locking key fixing screw (x1)* Visual check/Touch
(Phillips screwdriver) The part is not loose. Tighten
11
Coin lock fixing screws (x2)* Visual check/Touch
(Phillips screwdriver) The part is not loose. Tighten
5
Rear cover screws (x4)
7
Seat xing screws (x4)
6
Screws at the back of the guard (x4)
14

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
After a periodic inspection, in addition to lling the
following check sheet, write the date of the inspection
on the “Inspection record sticker” stuck on the rear
cover.
You may also order additional inspection stickers (for a
fee) if needed.
Remove the red screw cap at the bottom of
the coin lock to reach to the locking key xing
screw.
Slide the coin lock body in the direction of the arrow and
remove it from the part xed to the handle to reach to the
coin lock xing screw.
Parts with * are optional.


Record of Inspection Date
C
Inspection
record
sticker
Red screw cap
Coin lock
Coin lock body
Slide
Part xed to
the handle
Locking key
Inspection
record sticker
Stuck below the
reclining lever.
11
Coin lock fixing screws (x2)*
10
Locking key fixing screw (x1)*
9
Umbrella holder xing screw
(one for the umbrella ring and
one for the umbrella holder)*
3
Hex socket bolt xing the belt
cover (x1)
AW4 Series
(Rear facing type)
AW3 Series
(Forward facing type)
15

Make copies of this page for inspections. Keep this check sheet after lling it.
Refer to the daily inspection instructions for the operation and external appearance verication.
Inspection item Inspection method
Date Date Date Date Date Date Date
year year year year year year year
///////
carts carts carts carts carts carts carts
Casters
1
Tightness of the front casters Wrench / Hex key
2
Tightness of the rear casters Wrench / Hex key
3
Caster rotation
Movement/Visual check/Touch the rotation movement
4
Wear of the caster tire Visual check
Tightness of the screws
5
Rear cover screws (x4)
Visual check/Touch (Phillips screwdriver)
6
Screws at the back of the guard (x4)
Visual check/Touch (Phillips screwdriver)
7
Seat fixing screws (x4) Visual check/Touch (hex key)
8
Hex socket bolt fixing the belt cover (x1) Visual check/Touch (hex key)
9
Umbrella holder fixing screw (one for the umbrella ring and one for the umbrella holder)*
Visual check/Touch (Phillips screwdriver)
10
Locking key fixing screw (x1)*
Visual check/Touch (Phillips screwdriver)
11
Coin lock fixing screws (x2)*
Visual check/Touch (Phillips screwdriver)
Checking of operation
1
Locking and releasing of the guard belt Movement/Visual check/Touch
2
3 positions of reclining Movement/Visual check/Touch
3
Reclining lock Movement/Visual check/Touch
4
Caster rotation
Movement/Visual check/Touch the rotation movement
Checking of external appearance
5
Damage on the guard belt Visual check/Touch
6
Damage or loss of the caster covers Visual check/Touch
7
Legibility of the handle reclining sticker Visual check
8
Legibility of the handle warning sticker Visual check
9
Legibility of the seat warning sticker Visual check
10
Legibility of the guard sticker Visual check
11
Legibility of the stopper instruction sticker (optional) Visual check
12
Legibility of the inspection sticker Visual check
13
Damage or loss of the bumper Visual check/Touch
14
Damage, loss or incorrect assembly of the headrest Visual check/Touch
15
Damage or loss of the handle bar Visual check/Touch
16
Damage or missing part on the seat Visual check/Touch
17
Peeling paint Visual check/Touch
18
Cracked or damaged welds Visual check/Touch
19
Deformation of the frame Visual check/Touch
20
Damage or loss of the umbrella holder (optional) Visual check/Touch
21
Damage on the stoppers (optional) Visual check/Touch
22
Damage, loss or incorrect assembly of the coin lock
(Optional only for AW3 series)
Visual check/Touch
23
Legibility of the warning sticker at the guard of the AW4 series
(Optional only for AW4 series)
Visual check
24
Legibility of the warning sticker at the side of the AW3 seat
(Optional only for AW3 series)
Visual check
25
Legibility of the warning sticker at the side of AW4 series seat
(Optional only for AW4 series)
Visual check
26
Legibility of the umbrella holder warning sticker (optional) Visual check
Inspected by
Approved by
If a problem is found during an inspection, stop
immediately using the Product and contact the
Service Center.
Remark
Combi ANGEL WAGON AW Series
Periodic Inspection
Check sheet
Once every 6 months
16

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
Combi ANGEL WAGON AW Series
Part Replacement Procedures
In case you nd a problem during the daily or periodic inspection and you need to replace a part,
read carefully the following replacement procedure to carry out the replacement properly.
The tools required for the caster
replacement procedure differ
depending on the caster type.
(Caster type)
1 Standard (ø100) *Low noise
*The same procedure applies to antistatic casters
(ø100), since they have the same shape.
2 With stoppers (ø100)
3 For escalator ramps (ø100)
4 For escalator ramps (ø125)
Caster Replacement Procedure
l Tighten the caster at a minimum torque of 42 N·m. If the casters are loose, they
will detach from the cart, which may lead to an injury or a serious accident.
Note: If you do not have a torque wrench, tighten the casters strongly using a
wrench with a handle of 250 mm or more in length.
lAlways inspect the new part after replacement following the periodic inspection
procedure.
l After installing a new caster, always check that it can change the direction easily
and the wheel rotates smoothly.
l After installing a new caster, always check that the caster cover rotates without
problem.
lAlways replace the right and left casters together.
Warning
Caution
Warning
Always inspect the new part
after replacement following
the daily inspection procedure.
Check the orientation of the
cushioning material.
Cushioning
material
Cushioning material
(the top and bottom differ)
Seat
Seat
Headrest
Top
Bottom
Headrest
Tabs
Installation
Insert new cushioning
material between the
headrest and the seat.
1
Insert strongly the
headrest tabs into the
seat in the following
order:
1
to
4
.
Check that there is
no gap between the
headrest and the seat.
2
In case you nd a problem with the headrest during the daily
inspection, we recommend that you purchase a headrest replacement
kit and carry out the replacement following the procedure below.
Headrest Replacement Procedure <AW3 Series, AW4 Series>
Insert your ngers into the gap
1
between the headrest and the
seat and pull the headrest strongly
toward you to remove it.
Cushioning
material
Seat
Headrest
Removal
1
1
2
3
4
*The illustration shows AW3(forward facing type). The changing procedure of AW4 series is the same.
17

*The illustration shows AW3(forward facing type). The changing procedure of AW4 series is the same.
The tools on the right are required
for this procedure.
l Wrench (19 mm) ×2
1. While holding the hex cap nut in place with the wrench (19
mm), rotate the bolt counterclockwise using the other wrench
(19 mm).
2. Remove the caster and the washer.
1. Rotate the bolt counterclockwise using the wrench
(19 mm).
2. Remove the caster and the spring washer.
Install the caster following the removal procedure
in the reverse order and tighten it securely using
the wrench.
Install the caster following the removal procedure
in the reverse order and tighten it securely using
the wrench.
lRemoval
lRemoval
lInstallation
lInstallation
Front Casters
Rear Casters
ø100 standard
front casters
ø100 standard
rear caster
1Standard Caster (ø100) Replacement Procedure
Hex cap nut
Hex cap nut
Plain washer ×1
Plain washer ×1
Hex bolt
Spring washer ×1
Caster cover
Caster cover
Plain washer x 1
* Only for AW4 series
Caster cover
Plain washer x 1
* Only for AW4 series
Front caster
Front caster
Caster cover
Wrench (19 mm)
Hex bolt
Wrench (19 mm)
Wrench (19 mm)
Rear caster
Rear caster
Spring washer ×1,
hex bolt
Note: The same procedure applies to antistatic
casters (ø100), since they have the same shape.
18

Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
Front casters ø100
with stopper
Rear caster ø100
with stopper
2Replacement Procedure for Casters with Stoppers (ø100)
The tools on the right are
required for this procedure.
lDedicated wrench
(21 and 23 mm) ×1
l Wrench (19 mm) ×1
Front Casters
Rear Casters
1. While holding the hex cap nut in place with the wrench (19 mm),
rotate the bolt counterclockwise using the dedicated wrench (23
mm).
2. Remove the caster and the washer.
1. Rotate the bolt counterclockwise using the dedicated
wrench (23 mm).
2. Remove the caster and the spring washer.
Install the caster following the removal procedure
in the reverse order and tighten it securely using
the wrench.
Install the caster following the removal procedure
in the reverse order and tighten it securely using
the wrench.
lRemoval
lRemoval
lInstallation
lInstallation
Hex cap nut
Hex cap nut
Plain washer ×1
Plain washer
×1
Spring
washer ×1
Spring
washer×1
Hex bolt
Hex bolt
Front caster
Front caster
Wrench (19 mm)
Rear caster
Rear caster
Dedicated wrench
(23 mm)
Dedicated wrench
(23 mm)
*The illustration shows AW3(forward facing type). The changing procedure of AW4 series is the same.
19