Conquip Wheel Wash User manual

User Guide
Wheel Wash

3
User Guide - Wheel Wash
Product Information
Overview
The Conquip Wheel Wash is a very cost-eecve wheel-cleaning system for
machinery and vehicles to ensure that local roads are kept clean and site
roadways are clear of mud.
Key Benets
• Simple interlocking design ensures easy transportaon and quick installaon
and dismantling.
• Designed using a variety of ribbed secons to ensure vibraon and fricon
required to remove the maximum amount of mud possible.
• Side rails to ensure visibility for vehicle drivers and machinery operators as to
where the edge of the unit is.
• Quick and easy to clean out aer use.
Product Information
Specication
Item Product Code
Wheel Wash SS700AC- 00044
Height Width Length Weight WLL1
1480mm 3100mm 19,960mm 5550kg 44,000kg
1Working Load Limit
Item Height Width Length
Ramp Secon 270mm 2600mm 2890mm
Length Secon 290mm 4950mm 2890mm

5
User Guide - Wheel Wash
Product Information
Parts Diagram
Wheel Wash
NOTE: These parts are for this model, they may differ for previous versions. Please contact Conquip with any queries.
Item Number Part Number Descripon Quanty
1 ZZ450073 Wheel Wash Flat Sub-Assembly 3
2 ZZ450074 Wheel Wash Ramp Sub-Assembly 2
3 ZZ450075 Side Rail Assembly 6

7
User Guide - Wheel Wash
Original Working Instructions
Usage Instructions
Important Usage Notes
• Ensure there is enough space to safely install and maintain the Wheel Wash
System.
• Ensure there is adequate access for trucks and vehicles to drive onto and
drive o the Wheel Wash unit.
• When assembling take care to prevent hands or feet being trapped into
potenal pinch points between secons.
• Install on level ground only.
Installaon Instrucons
1. Start the installaon process at one end of the system (see Fig 1.1). Li one
ramp secon into place using a suitably rated forkli. (If there is no forkli
available, a suitably rated liing apparatus can be used with liing chains to
move the secons into place.)
Fig 1.1
2. Li and move a central secon
so that the ends have tabs that
can interlock with each other
(see Fig 1.2).
Fig 1.2
3. Connect it by lining the tabs
up so that they align with the
secon below. Lower the secon
into place (see Fig 1.3).
Fig 1.3
4. Check it is secured (see Fig 1.4). Fig 1.4
Original Working Instructions
Usage Instructions

9
User Guide - Wheel Wash
Original Working Instructions
Usage Instructions
5. Repeat that for the remaining secons, adding 2 more central secons to the
conguraon and the remaining ramp secon, (see Fig 1.5).
Fig 1.5
6. Now, insert the side rails. Li the side rails and use the locang slots to secure
them in place (see Fig 1.6). There should be 3 down each side of the unit.
Fig 1.6
Original Working Instructions
Usage Instructions
Usage Instrucons
1. Once installaon is complete, large vehicles and machinery (that do not
exceed the capacity of the Wheel Wash) can be driven down the length
of the Wheel Wash System, as considered safe by the site-specic risk
assessment.
2. As the vehicle proceeds down the ramp mud will be shaken o and will fall
through the drive-over secons onto the ground.
3. If the build-up of mud and waste starts to cause the system to be ineecve,
li the secons out of the way and clear away the waste using an excavator
or suitable machinery.

11
User Guide - Wheel Wash
Original Working Instructions
Safety Instructions
Basic Safety
A site-specic Risk Assessment, and li plan where applicable, must be completed by the responsible person
before using this equipment to control risks, produce a safe system of work and ensure safety for you, your
colleagues and others. Your risk assessment will determine the correct Personal Protecve Equipment (PPE)
for the task you are doing. You must use it. Conquip recommends that you should wear:
• Suitable clothing
• Gloves
• Hard hat
• Protecve footwear (steel toecaps)
• Safety glasses
Important Safety Notes
• Read these instrucons before using this equipment. If there is anything you do not understand
or if you have any concerns do not use this equipment. Contact your supervisor or Conquip
Engineering Group for advice.
• You must check that you have considered all the safety requirements for the task you are doing
and that this equipment is suitable.
• You must protect bystanders and the general public by prevenng access to the working area.
• Do not use this equipment if you are red, unwell or under the inuence of alcohol or drugs. If
you are taking any medicine or undergoing treatment you should inform your supervisor.
Usage & Transportaon
• Never unevenly load this equipment.
• The weight of the equipment, together with its aachments, must be added to the weight of the load
when calculang the total load that will be imposed on the liing apparatus / operang machine.
• This equipment must be used in conjuncon with the load rangs of the liing apparatus / operang
machine. (Refer to the manufacturers’ load rangs and original working instrucons).
• Make sure you know how to use this equipment and understand all aspects of its operaon in case of
emergency.
• This equipment weighs more than 25kg. Do not li or manhandle without machine assistance.
• Do not operate this equipment near overhead power lines.
• Take care in conned spaces, near ceilings or similar hazards. This equipment was designed for vercal
liing. Do not drag, or swing.
• Before operang this equipment, check that you have enough space for you to work safely and make
sure that the working area is clear of hazards, obstrucons and personnel.
• Before lowering equipment make sure that the landing zone is clear and capable of accepng the size
and weight of the load.
• Crush Risk. Keep hands and feet clear of the equipment at all mes to avoid injury.
• Do not exceed the maximum Working Load Limit (WLL) shown on the serial plate. Ensure that the WLL
on the individual li points is not exceeded.
• Before liing, check that the load is secured, balanced and stable. Allow space for the equipment to
move if the load shis.
• Manoeuvre loaded or raised equipment carefully. Travel and turn slowly to avoid unit becoming
unstable.
Personnel
• All personnel must wear relevant personal protective equipment.
• Do not wear loose clothing or jewellery and tie back long hair to avoid becoming tangled or trapped in
this equipment. You must make everyone in the work area aware of what you are doing.
• All personnel involved in the lifting operation must be competent to do so and must have been briefed
in conjunction with this User Guide available from Conquip Engineering Group, the manufacturer.
Equipment Maintenance & Cleaning
• It is mandatory that the equipment is thoroughly examined regularly, by a qualied engineer, to ensure
compliance with relevant regulaon/s. (Conquip recommend to carry out thorough examinaon every
six months).
• This product may incorporate various loose and detachable items of liing gear. Refer to the separate
requirements for the safe use of those items.
• When not being used, store the unit in a clean, upright condion and in a safe place where it will be
protected from thieves and unauthorised users.
• This equipment must be inspected by the responsible person before each use and then regularly, as
determined by your risk assessment or working pracce. If you have any concerns about condion or
suitability do not use.

13
User Guide - Wheel Wash
Disclaimer
Warranty
The products supplied by Conquip Engineering Group are all guaranteed by a 12 month warranty.
Apart from where excepons apply, Conquip Engineering Group promises to repair or replace any fault which
the Company considers to be due to defecve material or workmanship within 12 months of the date of sale,
at no addional cost.
• Faults arising from unauthorised alteraons (see modicaons secon below for full details).
• Damage caused by abuse, neglect, misuse or falling.
• Damage caused because of failure to follow transportaon, storage, loading, cleaning or
operang instrucons.
• Replacement or repair of components due to fair wear and tear.
• Any consequenal damage or wear arising from the use or ng of addional or non-standard
parts.
Modicaons
If any third-party modicaons or alteraons, involving drilling, welding, cung or distoron of materials in
any form, are to be carried out on the product, Conquip Engineering Group must provide full wrien approval
prior to the work being carried out.
Alteraons, modicaons, addions or repairs must be carried out by Conquip Engineering Group’s
recognised distributors, if they are not carrying out the work themselves.
Conquip Engineering Group operate a connuous improvement policy and therefore reserve the right to alter
technical specicaons and user guide details at any point without noce.
Conquip Engineering Group will not cover or reimburse any transportaon and/or shipment costs to and
from their premises or their recognised agents, or any material and/or labour costs for repair, replacement or
assessment against a warranty claim.
Conquip Engineering Group and/or their directors, employees, insurers or recognised agents will not be held
liable for consequenal damages, losses or expenses relang to the inability to use the product correctly for
its purpose.
EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004
Declaraon: As dened by the Machinery Direcve 2006/42/EC and subsequent amendments
We, CONQUIP ENGINEERING GROUP, herewith declare that the following indicated equipment meets
the fundamental health and safety requirements concerning the EU guide line(s), due to their design and
manufacture.
This declaraon will be rendered null and void if the machine is changed without our approval.
Signed: Dated: 2019
Garry Critchley, Managing Director
Product
Code(s): SS700AC- 00044
EC Direcve/
Regulaon:
2006/42/EC,
Liing Operaons and Liing Equipment Regulaons 1998
Provision and Use of Work Equipment Regulaons 1998
Harmonised
Standards:
BS EN ISO 12100:2010
BS EN 13155
General
Descripon/
Designaon:
Wheel Wash – SS700AC- 00044
WLL: SS700AC- 00044 = 44,000kg

Important Notes
• This User Guide is for this Conquip product only.
• Any movements of the product must be thoroughly planned before the work commences to idenfy
potenal hazards and assess risk.
• All personnel involved in liing and transportaon of this product must have read this User Guide and
must be properly briefed.
• You must be competent, alert and medically t when using this equipment. If you have a medical
condion, a mental or physical disability, you must seek advice from a medical professional before using
this equipment.
Talking to us is easy
We’re here to help
Call us on 0845 520 1101
Email us at [e-mail]
www.cqegroup.com
Conquip Engineering Group
Waterbrook Estate, Alton, Hampshire, GU34 2UD
Copyright © 2019 Conquip Engineering Group. All Rights Reserved.
Wheel Wash User Guide - Issue 1