Conrad Fx-505 c2 series User manual

6TEACHING MODE

●Be sure that detection may become unstable depending on the use environ-

ment in teaching if less margin is applied.

●When teaching in Window comparator mode or Hysteresis mode, a setting

has to be made in PRO mode beforehand.

In case 1-point teaching, make sure to set the shift amount. (initial value is

10% or 100)

For the setting, refer to “PRO MODE OPERATION MANUAL.”

●Teaching can be set in RUN mode.

Useful when sensing object can be set

●This is basic teaching method.

2-point teaching

Useful when sensing object cannot be set

●This is teaching method in case small object or object in back ground are existing

Limit-teaching

Note: The shift value of approx. 15% is an initial value. Display of the shift value can be change in percentage

[approx. 0 to 999% (unit 1 %)] or incident light intensity [0 to 9999 (unit 1)].

For setting the shift amount, refer to “PRO MODE OPERATION MANUAL.”

Useful when not want to stop production line and to keep the sensing object move

Full-auto teaching

Stable sensing is possible

1. Pressing SET key down

Run the sensing object on the line and hold down the SET key.

Stable sensing is not possible

3. “ ” is displayed on the digital display (green) and when the

sensing object passed through, release the SET key.

Automatic

Pressing down long

<Thru-beam type and refractive type are common>

Stable sensing is possible

1. Press the SET key in the sensing object present condition.

2. Press the SET key in the sensing object absent condition.

Stable sensing is not possible

<Reective type>

1 2

<Thru-beam type>

Stable sensing is possible

1. Press the SET key in the sensing

object present condition or non

sensing object present condition.

2. The threshold level is shifted to

high value (low sensitivity) by

pressing down UP key.

The threshold level is shifted to low

value (high sensitivity) by pressing

down UP key.

Stable sensing is not possible

<Thru-beam type and refractive type are common>

PRO MODE

●When MODE indicator: PRO (yellow) lights up, PRO mode can be set.

●For detail of PRO mode, refer to “ PRO MODE OPERATION MANUAL.”

Procedure

SET

<PRO1>

Shift amount setting

Timer setting

Responce time setting

Hysteresis setting

Emission power setting

Timer range setting

Teaching lock setting

Setting items in digital display setting

Setting of digital display turning

Time period hold setting

Data bank loading setting

Back up setting

Communication protocol setting

Display adjustment setting

Setting of threshold value tracking

Copy lock setting

Copy action setting

Data bank saving setting

<PRO3>

<PRO5>

Code setting

<PRO6>

Reset setting

CUSTOM setting

Interference prevention setting

Sensing output setting

<PRO4>

Copy setting

<PRO2>

ECO setting

SET

External input setting

SET

<PRO7>

Logic operation setting

DOWN (

) key (select)

MODE indicator PRO (Yellow)

MODE key

UP (+) key (select)

SET key (conrm)

4I/O CIRCUIT DIAGRAMS

<FX-505-C2>

<FX-505P-C2>

Note: Make sure to insulate the ends of the unused lead wires.

5OPERATION PROCEDURE

●The sensing output can be switched to sensing output 1 or sensing output 2

by holding down the mode key.

●The changed settings are not stored if turning the power OFF while setting.

Therefore, conrm the settings by pressing the SET key before turning the

power OFF.

●When turning ON the power, RUN mode is displayed and the digital display

shows the threshold value (green) and the incident light intensity (red).

Load

12 to 24V DC

Load

Load (0 to 250Ω)

Main circuit

(Brown) +V

(Pink) External input

(Black) Sensing output 1

(White) Sensing output 2

(Blue) 0V

(Gray) Monitor current output (4 to 20mA)

Load

12 to 24V DC

Load

Load (0 to 250Ω)

(Brown) +V

(Pink) External input

(Black) Sensing output 1

(White) Sensing output 2

Main circuit

(Blue) 0V

(Gray) Monitor current output (4 to 20mA)

• Displays threshold value (green) and incident light intensity (red).

• Teaching, threshold value ne adjustment and key lock function

can be set.

• For setting method of each function, refer to “ TEACHING

MODE,” “ THRESHOLD VALUE FINE ADJUSTMENT FUNC-

TION,” or “ KEY LOCK FUNCTION.”

• Select either Light-ON or Dark-ON.

• For the setting, refer to

“SENSING OUTPUT OPERATION

MODE

.”

• The default setting is “ ” (Light-ON).

• An item set in CUSTOM mode (Response time setting, Emission

power setting and Hysteresis setting) is displayed.

• For details, refer to “ CUSTOM MODE.”

• The default setting is “ ” (response time setting).

• Advanced setting can be done.

• For the setting, refer to “ PRO MODE.”

1-point teaching

[Window comparator mode (except sensing output 2) / Hysteresis mode]

●This is method to set the shift amount to the desired value and to set the

threshold range by using the 1-point teaching.

Notes 1)

The shift amount of 10% is an initial value. The shift amount can be set in PRO mode. Furthermore, the shift

value can be set in incident light amount. For setting method, refer to “PRO MODE OPERATION MANUAL.”

2) If the value after setting exceeds the maximum (minimum), the maximum (minimum) sensitivity will be set.

2-point teaching

[Window comparator mode (except sensing output 2) / Hysteresis mode]

●This is method to set the threshold range by conducting the 2-point teaching (P-1, P-2).

●When conducting teaching, use sensing objects (P-1 and P-2) whose incident

light intensities are different from each other.

Note: If the value after setting exceeds the maximum (minimum), the maximum (minimum) sensitivity will be set.

3-point teaching

[Window comparator mode (except sensing output 2) / Hysteresis mode]

●This is the method to conduct the 3-point teaching (P-1, P-2, P-3) and to set the

threshold range by setting the threshold value (1_SL) of the mid-point between “A”

and “B” and the threshold value (2_SL) of the mid-point between “B” and “C”.

●When conducting teaching, use sensing objects (A, B and C) whose incident

light intensities are different.

●After teaching, P-1, P-2 and P-3 will be automatically relocated in ascending order:

i.e. the lowest value is placed in “A”, the second lowest in “B” and the highest in “C”.

Note: If the value after setting exceeds the maximum (minimum), the maximum (minimum) sensitivity will be set.

Span adjustment in rising differential mode or trailing differential mode

● Press the SET key to conrm the setting item.

●The threshold can be set by using the threshold value ne adjustment function.

For the threshold value ne adjustment function, refer to “ THRESHOLD

VALUE FINE ADJUSTMENT FUNCTION”

Stable sensing is possible

1. Pressing SET key down (1st time)

2. Press down the SET key in the sensing object present condition.

(2nd time)

Stable sensing is not possible

1_SL (P-1) 2_SL (P-2)

1_SL (P-1) 2_SL (P-2)

A 2_SL1_SL B C

A 2_SL1_SL B C

Stable sensing is possible

1. Press SET key down in the sensing object present condition (1st time)

Press SET key down in the sensing object present condition (2nd time)

Stable sensing is not possible

Press SET key down in the sensing object present condition (3rd time)

Short span

Long span

Changed intensity

1_SL P-1 2_SL

1_SL P-1 2_SL

Stable sensing is possible

1. Pressing SET key down

2. Press the SET key down in the sensing object present condition.

Stable sensing is not possible

3. The threshold value (1_SL) that is 10% lower from the incident

light intensity and the threshold value (2_SL) that is 10% higher

from the incident light intensity are set. (Note 1, 2)

Set to de-

sired value

Set to de-

sired value

Set to de-

sired value

Set to de-

sired value

7THRESHOLD VALUE FINE ADJUSTMENT FUNCTION

● Set ne adjustment of threshold value in RUN mode.

●Also, the threshold value ne adjustment function can be used in forced ON

output mode and forced OFF output mode

●For setting of the sensing output, refer to “PRO MODE OPERATION MANUAL.”

●When setting sensing output to the window comparator mode or hysteresis

mode, “ ” and “ ” can be changed to another by pressing down

SET key for 2 sec.

In case conducting threshold value ne adjustment of “ ” or “ ”, press

down UP key or Down key, and “ ” or “ ” are displayed. Then, the

threshold value ne adjustment can be conducted.

Note: It may not respond when values of “ ” and “ ” are close because of relation of hysteresis. Be sure

to conrm with this device.

8KEY LOCK FUNCTION

●The key lock function prevents key operations so that the conditions set in

each setting mode are not inadvertently changed.

●If operating key switch after key lock is set, “ ” is indicated on the

digital display.

9SENSING OUTPUT OPERATION MODE

●When MODE indicator: L / D (yellow) lights up, sensing output operation can be set.

CUSTOM MODE

●When MODE indicator: CUST (yellow) lights up,

Response time setting, Emission power setting

or Hysteresis setting can be displayed.

For the setting procedure, refer to “PRO MODE

OPERATION MANUAL.”

●By pressing UP key or DOWN key, the setting in

each item will be changed.

● Press SET key to conrm the setting.

●For setting of each item, refer to the following

table.

Item Digital display Reference item

Response time

setting <PRO 1: Response time setting>

Emission power

setting <PRO 1: Emission power setting>

Hysteresis

setting <PRO 1: Hysteresis setting>

Conrmed

Press down

UP / DOWN key

Press down

SET key

Automatically set without pressing

down SET key in approx. 2 sec.

are displayed

Automatic

MODE indicator

CUST (Yellow)

UP key

SET key DOWN key

MODE key

Press down

UP / DOWN key

Press down

SET key

Press down

UP / DOWN key

Conrmed

Automatically set without

pressing down SET key.

Press down for

3 sec. or more

Press down for

3 sec. or more

Automatic

Press down

SET key

Press down

UP / DOWN key

Conrmed

OPTICAL COMMUNICATION

●When the setting of data bank loading / saving, copy setting, or copy action

setting is conducted via optical communications, cascade the sub ampliers

right side to the main amplier as follows.

However, in case using data bank loading / saving, use FX-502□ or FX-505□-C2

as main amplier.

● If an amplier is under any of the following conditions, the setting of data bank

loading / saving, or copy setting cannot be carried out.

• Copy lock setting is set to copy lock ON “ .”

• Digital display is blinking

• External input setting of main amplier is set to “ .” (Only data-

bank loading / saving)

●When communication protocol of a

sub amplier is set to communication

emission halt “ ” the set-

ting of data bank loading / saving, or

copy setting cannot be carried out to

sub ampliers subsequent to the men-

tioned amplier.

●Make sure to mount closely like fol-

lows since interference prevention

function is conducted by optical com-

munication.

●When this product and other products (e.g. ber sensor ampliers, pressure

sensor controllers, etc.) are connected together in cascade, install those prod-

ucts so that they are in order of Group A, B, D and C as shown in the right g-

ure. This product is included in Group D.

Group Model No.

AFX-301□ (Conventional version unit)

FX-301B□/G□/H□, LS-401□

BFX-301□ (Modied version unit)

FX-305□, FX-301□-C1

CLS-403□, DPS series

DFX-500 series

● As for the products that are located between different groups, afx the ampli-

er protection seal FX-MB1 (optional) on the communication window of each

corresponding product.

●Within each group, identical models should be connected in a lump.

●In case conducting copy setting of this device and other FX-500 series togeth-

er, functions which are incorporated in this device will be copied but functions

which are not incorporated in this device will not be copied.

INTERFERENCE PREVENTION FUNCTION

●This device incorporates an interference prevention function by setting differ-

ent emitting frequencies different from an interference prevention function by

optical communication.

●For Interference prevention function setting procedure, refer to “PRO MODE

OPERATION MANUAL.”

●Possible number of ampliers for interference prevention function is different

as shown in table below.

Response time

Interference

prevention function setting

H-SP FAST STD LONG U-LG HYPR

0248812

●In case putting in more ampliers than limit of interference prevention func-

tion, put the amplier protection seal to amplier which is adjacent of end of

an amplier that the interference function is valid or set OFF in communication

protocol setting of the end of amplier that the interference prevention function

is valid.

Example: Putting in 12 of this device and set STD of response time setting.

• Possible number of interference prevention is 4.

Put the amplier protection seals 4th and 5th ampliers and between 8th

and 9th ampliers or change the communication protocol setting of 4th and

8th to OFF since interference prevention works from 1st to 4th, from 5th to

8th and 9th to 12th.

●In case mounting more ampliers whose response time setting are different,

put protection seal between ampliers that have different response time setting

or set communication protocol setting of the upper amplier to OFF.

●For communication protocol setting procedure, refer to “PRO MODE OPERA-

TION MANUAL.”

Group

Communication direction

Interference

prevention

possible

range

Put a protection seal between

4th and 5th amplier.

Or set communication protocol

setting in 4th to OFF.

Put a protection seal between

8th and 9th amplier.

Or set communication protocol

setting in 8th to OFF.

Interference prevention

possible range

Interference prevention

possible range

Main amplier Sub ampliers

Communication direction

INSTRUCTION MANUAL

Digital Fiber Sensor Amplier FX-505□-C2

MJE-FX505C2 No.0015-29V

Thank you very much for purchasing Panasonic products.

Please read this Instruction Manual carefully and thoroughly for the correct and

optimum use of this product.

Kindly keep this manual in a convenient place for quick reference.

WARNING

●Never use this product as a sensing device for personnel protection.

●In case of using sensing devices for personnel protection, use products which

meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel

protection applicable in each region or country.

1INTENDED PRODUCTS FOR CE MARKING

●This product complies with the following standards / regulations.

EMC Directive 2004/108/EC

ANSI/UL 60947-5-2, CAN/CSA C22.2 No.14

S1-G-1-2009, S2-W-5-2009

●Caution about UL recognition

In case requiring conformity of UL listing mark or C-UL listing mark, USe class

2 power supply unit.

2PART DESCRIPTION

Pressing down SET key + MODE key for 3 sec : Set key lock or Release key lock

3MOUNTING

How to connect

1. Fit the rear part of the mounting sec-

tion of the amplier on a DIN rail.

2. Press down the rear part of the

mounting section of the unit on the

DIN rail and fit the front part of the

mounting section to the DIN rail.

How to remove

Push the controller forward.

2. Lift up the front part of the amplier

to remove it.

How to connect the ber cable

Be sure to t the attachment to the bers rst before inserting the bers to the

amplier. For details, refer to the Instruction Manual enclosed with the bers.

1. Snap the fiber lock lever down till it

stops completely.

2. Insert the ber cables slowly into the

inlets until they stops. (Note)

3. Return the fiber lock lever to the

original position till it stops.

Note: With the coaxial reective type ber, such as , FD-G4 or FD-FM2, insert the single core ber cable into the

beam-emitting inlet “P” and the multi-core ber cable into the beam-receiving inlet.

If they are inserted in reverse, the sensing performance will deteriorate.

Fiber lock lever

Fiber for

receiver

1. Snap

3. Return

2. Insert

Fiber for emitter

2. Lift up

1. Push forward

2. Press down

1. Fit

35mm width DIN rail

Digital display

(Green / Red)

UP key

• Teaching

• Threshold value

ne adjustment

• Select setting items

MODE key

• Select Modes

• Cancel during setting

• Select sensing output 1/2

by pressing long

SET key

• Teaching

• Confirm setting

contents

DOWN key

• Teaching

• Threshold value ne

adjustment

• Select setting items

Sensing output 2

selection indicator

(Yellow)

Sensing output 1

selection indicator

(Yellow)

Sensing output 1

operation indicator

(Orange)

Sensing output 2

operation indicator

(Orange)

MODE indicator: CUST (Yellow)

MODE indicator: PRO (Yellow)

MODE indicator: L / D (Yellow)

ERROR INDICATION

●In case of errors, attempt the following measures.

Error

indication Description Remedy

EEPROM is broken or reached the end of its

working life. Please contact our ofce.

EEPROM writing error

Load of the sensing output 1 is short-circuited

causing an over-current to ow. Turn OFF the power and check the load.

Load of the sensing output 2 is short-circuited

causing an over-current to ow.

Communication error when the ampliers are

mounted in cascade.

Verify that there is no loose or clearance between

ampliers.

Communication error between the upper com-

munication unit and ampliers.

Verify that there is no loose or clearance between

the upper communication unit and ampliers.

SPECIFICATIONS

Type Cable type

NPN output PNP output

Model No. FX-505-C2 FX-505P-C2

Supply voltage 12 to 24V DC % Ripple P-P10% or less

Power consumption

(Note 1)

Normal operation: 960mW or less (current consumption 40mA or less at 24V supply voltage)

Eco mode: 680mW or less (current consumption 28mA or less at 24V supply voltage)

Sensing output

(Sensing output 1 / 2)

NPN open-collector transistor

• Maximum sink current: 50mA

• Applied voltage: 30V DC or less

(Between sensing output and 0V)

• Residual voltage: 2V or less

(At 50mA sink current)

PNP open-collector transistor

• Maximum source current: 50mA

• Applied voltage: 30V DC or less

(Between sensing output and +V

)

• Residual voltage: 2V or less

(At 50mA

source

current)

Output operation Switchable either Light-ON or Dark-ON

Short-circuit protection Incorporated

Response time H-SP: 25μs or less, FAST: 60μs or less, STD: 250μs or less, LONG: 2ms or less,

U-LG: 4ms or less, HYPR: 24ms or less, Selectable

Monitor current output

• Output current: approx. 4 to 20mA

[Display in H-SP, FAST, STD: 0 to 4,000, Display in LONG: 0 to 8,000 (Note 2)

]

• Response time: 2ms or less

• Zero-point: Within 4mA ±1%F.S.

• Span: Within 16mA ±5%F.S.

• Linearity: Within ±3%F.S.

• load resistance: 0 to 250Ω

External input

• Signal condition

High: +8V to +V DC or Open

Low: 0 to +1.2V DC (at 0.5mA source current)

• Input impedance: Approx. 10kΩ

• Signal condition

High: +4V to +V DC (at 3mA sink current)

Low: 0 to +0.6V DC or Open

• Input impedance: Approx. 10kΩ

Protection IP40 (IEC)

Ambient temperature

-10 to +55°C (If 4 to 7 units are mounted adjacently in cascade: -10 to +50°C or if 8 to 12 units

are mounted adjacently in cascade: -10 to +45°C) (No dew condensation or icing allowed)

Storage: -20 to +70°C

Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH

Material Enclosure: Polycarbonate, Protective cover: Polycarbonate

Switch: TPEE,

Cable 0.2mm26-core cabtyre cable, 2m long

Weight (Main body only)

Approx. 60g

Accessory FX-MB1 (Amplier protection seal): 1 set.

Note: 1)Excluding power consumption of the monitor current output

2)If the display adjustment was conducted, it is not in this range.

CAUTIONS

●This product has been developed / produced for industrial use only.

● Make sure that the power supply is OFF while adding or removing the ampliers.

●Take care that if a voltage exceeding the rated range is applied, or if an AC

power supply is directly connected, the product may get burnt or be damaged.

●Take care that short-circuit of the load or wrong wiring may burn or damage the product.

●Do not run the wires together with high-voltage lines or power lines, or put

them in the same raceway. This can cause malfunction due to induction.

● The specication may not be satised in a strong magnetic eld.

●Verify that the supply voltage variation is within the rating.

●If power is supplied from a commercial switching regulator, ensure that the frame

ground (F.G.) terminal of the power supply is connected to an actual ground.

●In case noise generating equipment (switching regulator, inverter motor, etc.)

is used in the vicinity of this product, connect the frame ground (F.G.) terminal

of the equipment to an actual ground.

●The ultra long distance (U-LG, HYPR) mode is more likely to be affected by

extraneous noise since the sensitivity of that is higher than the other modes.

Make sure to check the environment before use.

●Do not use during the initial transient time (H-SP, FAST, STD: 0.5 sec., LONG,

U-LG, HYPR: 1 sec.) after the power supply is switched ON.

●Use same power supply when mounting adjacently.

●Extension up to total 100m is possible. When you extend the cable, be sure the power sup-

ply voltage is 12V DC or more and use cables which have 0.3mm2or more of conductor

cross-section area. However, in order to reduce noise, make the wiring as short as possible.

●Make sure that stress by forcible bend or pulling is not applied to the sensor

cable joint and ber cable.

●This product is suitable for indoor use only.

●Avoid dust, dirt, and steam.

●Take care that the product does not come in contact with oil, grease, organic

solvents such as thinner, etc., strong acid or alkaline.

● This product cannot be used in an environment containing inammable or ex-

plosive gasses.

●Never disassemble or modify the product.

●This product adopts EEPROM. Settings cannot be done 100 thousand times

or more because of the EEPROM’s lifetime.

Overseas Sales Division (Head Ofce)

2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan

Phone: +81-568-33-7861 FAX: +81-568-33-8591

Europe Headquarter: Panasonic Electric Works Europe AG

Rudolf-Diesel-Ring 2, D-83607 Holzkirchen, Germany

Phone: +49-8024-648-0

US Headquarter: Panasonic Electric Works Corporation of America

629 Central Avenue New Providence, New Jersey 07974 USA

Phone: +1-908-464-3550

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