Cornelius ABS 2.0 User manual

ABS 2.0
Operator’s Manual
Release Date: August 26, 2020
Publication Number: 621058590OPR
Revision Date: August 26, 2020
Revision: B
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice. These
instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency
in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equip‐
ment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is
assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met,
in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warranty applicable to this Product and is subject to all of
the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any
of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions
with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8)
neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair
of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12)
use of “non‐authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty,
(13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or
chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800‐238‐3600
Printed in U.S.A.
RECYCLE
Correct Disposal of this Product
This marking indicates that this product should not be disposed with other household wastes throughout the EU. To pre‐
vent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to pro‐
mote the sustainable reuse of material resources. To return your used device, please use the return and collection systems
or contact the retailer where the product was purchased. They can take this product for environmental safe recycling.

-I-
TABLE OF CONTENT
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Read and Follow All Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CO2(Carbon Dioxide) Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sound Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supported Ice-Maker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Normal Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Location, Power On Unit & Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Location Of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power On Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Initializing and Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preparing Unit For Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ice Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cup Loading/ Cup Change / Turret Setup Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operational Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Manual Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Automatic Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Clear the Pos Order Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
P.O.S. Signal To Manager’s Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cup Turret Rotates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cup Grabber Rises & Closes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Grabber Lowers & Opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Carousel Operates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ice Portion is Dispensed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cup to Dispensing Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Beverage Dispensed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cup is Moved to Cup Serve Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Crew Member Serves Drink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Explanation Of Carousel Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Semi-automatic Drink Order Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Press Cup Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Press Special Ice Requirement If Requested . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
When Correct, Press Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

-II-
To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Introduction to Abs 2.0 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Default Settings/Restoring Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Display Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Entering the Manager Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning / Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Daily Cleaning and Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Locate Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Staging Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Clean Drip -Tray Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Back Room Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Disassemble Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Clean Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Sanitize Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Clean Carousel & Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Return Parts to Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Reassemble Staging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Reassemble Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Final Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disassemble Lid Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Clean Lid Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Reassemble Lid Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Clean Gripper Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cleaning of Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Final Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Monthly Cleaning and Sanitation (with cleaning wand) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hopper Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ice Chute Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Product Line Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Nozzle Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Final Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Quarterly Cleaning (Only for Pre-chiller Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Condenser Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Final Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Plumbing Diagram (AIR/CO2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Mechanical Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Beverage / Ice related Issues: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
POS Related Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ABS 2.0 Operator’s Manual
© 2020, Cornelius Inc. - 1 - Publication Number: 621058590OPR
SAFETY INSTRUCTIONS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
Safety Overview
• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit
(decals, labels or laminated cards).
• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations
before operating this unit.
Recognition
DIFFERENT TYPES OF ALERTS
!
DANGER:
Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment damage.
!
WARNING:
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment
damage.
CAUTION:
!
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment
damage.
SAFETY TIPS
• Carefully read and follow all safety messages in this manual and safety signs on the unit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
• Unit must be located in an area with nearest access to floor drain port, preferably under the foot print of unit.
• DO NOT Let anyone operate the unit without proper training. This appliance is not intended for use by children.
Children should be supervised to ensure that they do not play with the appliance.
• The appliance is not to be used by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
• This unit must be installed and used as per the requirement in the specification section of this manual.
• If freezing occurs, move the unit to a location maintained at ambient called in specification section of this manual.
Recognize Safety Alerts
This is the safety alert symbol. When you see it in this manual or on the unit, be
alert to the potential of personal injury or damage to the unit.
!

ABS 2.0 Operator’s Manual
Publication Number: 621058590OPR - 2 - © 2020, Cornelius Inc.
NOTE: The dispenser is not designed for a wash-down environment and MUST NOT be placed in an area
where a water jet could be used.
QUALIFIED SERVICE PERSONNEL
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians are to service this unit. ALL WIRING AND
PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT
IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE
REPLACED BY THE MANUFACTURER, ITS SERVICE AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER
TO AVOID A HAZARD.
SAFETY PRECAUTIONS
•This unit has been specifically designed to provide protection against personal injury. To ensure continued
protection observe the following:
•Access to the service area is restricted to persons having knowledge and practical experience of the appliance, in
particular as far as safety and hygiene are concerned.
!
WARNING:
Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of
the power is off to the unit before any work is performed.
FAILURE TO DISCONNECT THE POWER COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT
DAMAGE.
CAUTION:
!
Always be sure to keep area around the unit clean and free of clutter.
FAILURE TO KEEP THIS AREA CLEAN MAY RESULT IN INJURY OR EQUIPMENT DAMAGE.
SHIPPING AND STORAGE
!
WARNING:
Do not use dispense spigot to lift or move unit as this could result in personal injury.
CAUTION:
!
Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained from
the system. Afreezing ambient environment will cause residual sanitizing solution or water remaining inside the unit to
freeze resulting in damage to internal components.
!
WARNING:
It is the responsibility of the installer to ensure that the water supply to the dispensing equipment is provided with
protection back flow by an air gap as defined in ANSI A 112.1.2-1979; or an approved vacuum breaker or other such
method as proved effective by test and must comply with IEC 61770 and all federal, state and local codes.

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CO2(CARBON DIOXIDE) WARNING
!
DANGER:
CO2displaces oxygen. Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2and soft
drink system. If a CO2gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the contaminated area
before attempting to repair the leak. Personnel exposed to high concentrations of CO2 gas experience tremors which are
followed rapidly by loss of consciousness and DEATH.
SOUND LEVEL
CAUTION:
!
The A-weighted sound pressure level has been determined to be 91 dB, uncertainty 3.16 dB. The A-weighted sound
power level has been determined to be 77.7 dB, uncertainty 3.16 dB.
UNIT LOCATION
CAUTION:
!
Appliance is not suitable for installation in an area where a water jet could be used.
CAUTION:
!
The appliance must be placed in a horizontal position.
CAUTION:
!
This appliance is not designed for use in outdoor locations.
CAUTION:
!
This appliance is only to be installed in locations where its use and maintenance is restricted to trained
personnel.

ABS 2.0 Operator’s Manual
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INTRODUCTION
SYSTEM OVERVIEW
The Automated Beverage System ABS 2.0 is an upgraded version of ABS. The ABS 2.0 is designed for drive-thru area instal-
lation or other restricted area that is accessible to authorized personnel only. When a beverage is ordered from the P.O.S. reg-
ister, the ABS 2.0 automatically drops a cup, fills it with ice and dispenses the correct amount and type of any syrup-based
beverage. The finished drink is then moved by the carousel to the pick-up station and the drink description is displayed on the
touchscreen.
Operation of the ABS 2.0 is restricted to employees and service personnel that have been trained and certified in the
proper operation, service and maintenance of the equipment.
SPECIFICATION
Table 1. Product Specification
Unit Dimensions
Length 911.86 mm [35.9 inch]
Width 901.70 mm [35.5 inch]
Height 1905 mm [75.0 inch]
Unit weight
Dry weight 267.62 kg [590 lbs] (Dry)
Operational weight
(With ice, water, etc.) 362.87 kg [800 lbs]
Cooling method Method of product cooling Cold plate & on board chiller for condition “C”
Ice storage capac-
ity W/o bin extender 61.24 kg [135 lbs]
Electrical
Line voltage 621058590: 115 ± 10% VAC, 60 Hz, 1 Phase
621058773: 220-240 VAC, 50-60 Hz, 1 Phase
Current 3A
Connection method 115V/60Hz (North America): IEC-NEMA 5-15P
220-240V, 50-60Hz (Rest of World)
Water Supply pressure 0.55 ±0.10 MPa [90 ±15 psi] static
Supply method 12.7 mm [1/2 inch] ID tube (Python)
Syrup Supply pressure 0.44 ±0.14 MPa [65 ±20 psi] Optimal
Supply method 9.52 mm [3/8 inch] ID tube (Python)
Temperature
Water & Syrup Max 1.7°C (35°F) Water & 3.3°C (38°F) Syrup
Ambient Operating Tem-
perature 18°C (65°F) to 35°C (95°F)
Air and CO2
Supply pressure
CO2/Compressed Air: 0.55 ±0.07 MPa
[90 ± 10 psi]
Supply method 9.52 mm [3/8 inch] ID tube
Clearance
Requirement
Top
No ice Maker:1905mm [75 inch] + 304.8 mm [12 inch] refill
area = 2209.8 mm [87 inch]
With ice Maker: 2501.9 mm [98.5 inch]
Back 25.4 mm [1 inch] clearance to wall (min)

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FEATURES
Table 2. Product features
Mounting type (leg/caster) 4 legs mounted
UI interface type and size Two 177.8 mm [7 inch] touch screen display
Number of Brands 8
Cup storage 6 cup dispenser
Lid Storage 8 lid compartment
Ice dispensing 1 portion controlled ice dispenser
Product dispensing Cornelius Multi Flavor Valve
Automatic cleaning Wand type cleaning nozzle Kit.
No of stage drinks 6
ACCESSORIES
Table 3. Accessories compatible with ABS 2.0
SL NO. Accessories Part No:
1. ICEMAKER ADAPTER KIT ABS 2.0 MANITOWOC/SCOTSMAN 629097799
ICEMAKER ADAPTER ABS 2.0 HOSHIZAKI 629097800
2. PRE - CHILLER 120V /60Hz 560000270
PRE - CHILLER 230V /50Hz 560002730
SUPPORTED ICE-MAKER
Table 4. List of ice maker compatible with ABS 2.0
SL NO. BRAND MODEL
1MANITOWOC IB0620C-161
2MANITOWOC IB0820C-161
3MANITOWOC IB1020C-161
4MANITOWOC 1B0694YC-161
5MANITOWOC IB0894YC-161
6MANITOWOC IB1094YC-161
7SCOTSMAN EH222
8SCOTSMAN ECC1410
9HOSHIZAKI KMS-1122MLH
10 HOSHIZAKI KMS-1122MLJ

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UNIT DRAWING
Figure 1.
Dimension Units in [mm].

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NORMAL OPERATIONS
LOCATION, POWER ONUNIT & USAGE
Location Of Unit
Locate the dispenser so that the following requirements are satisfied:
1. Unit is not to be installed in an area where a water jet (power washer) is used.
2. Unit must be located in an area with a level floor surface. The unit must be installed within 2° of level for the unit to
operate properly.
3. The unit should only be installed in a location where its use and maintenance is restricted to trained personnel.
4. Unit must be located in an area with nearest access to floor drain port, preferably under the foot print of unit.
5. The clearance above top of the unit must be open and the front of the unit must be open to the room. These clear-
ances must be provided to allow for proper air flow and to allow access to the ice bin for refilling.
Power On Unit
!
DANGER:
To avoid possible fatal electrical shock or serious injury to the operator, it is highly recommended that a GFI (ground
fault circuit interrupter) be installed in the electrical power circuit.
The machine is equipped with a power cord (hot, neutral andground) and is plugged into any standard wall outlet
capable of handling as shown in Table 5 on page 7.
Table 5. Product electrical requirement
Unit Plug Type Region Voltage-Frequency-Phase Amps
ABS 2.0 IEC-NEMA 5-15P North America’s 120 VAC – 60 Hz – 1Ph 15
ABS 2.0 European CENELEC Member Coun-
tries 220-240 V, 50-60 Hz – 1Ph 10
ABS 2.0 BS1363A Great Britain/Ireland 220-240 V, 50-60 Hz – 1Ph 13
ABS 2.0 AS3112 Australia 220-240 V, 50-60 Hz – 1Ph 10
CAUTION:
!
The electrical circuits must be properly fused (Slow-blow type fuses). DO NOT use HACR circuit breakers on the
circuit of the unit. HACR circuit breakers may not react to voltage surges or spikes that can damage the electronics
NOTE: The electrical outlets must be accessible for ease of connecting and disconnecting the dispenser cords. No
other electrical appliances should be connected to these electrical circuits.
NOTE: All electrical wiring must conform to national and local electrical codes.
CEE7/7

Table 6. Power on Unit
Step Action Figure
1. Connect the unit power cord set to appliance inlet and then to electrical outlet.
2.
Locate the rocker switch at the bottom left side below
carousel of the unit, behind the front panel.
A hole is provided to access the rocker switch.
Figure 2.
3. Turn ON the rocker switch on the unit to power it up.
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INITIALIZING AND SELF TEST
Turn ON the ABS 2.0 unit at the ABS 2.0 ON/OFF switch located on the left top corner of the stand. During the power-
up sequence the Self Test and Initializing messages will be displayed as each test is being made. When the tests are
complete the final message will be displayed and will remain for 5 seconds before the unit is placed in the manual mode.
Figure 3.
If the initializing process doesn’t detect an Ethernet connection it will generate an error: “PLUG IN POS NETWROK CABLE!”
cable.
NOTE: Closes by operator or in 30 sec so unit can be run in semi-auto or manual.
NOTE: After the POS cable is plugged into the unit the application must be restarted.

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PREPARING UNIT FOR USE
Ice Filling
ABS 2.0 comes with 2 types of ice maker adapters.
The list of ice makers compatible with ice maker adapter PN 629097799 (Manitowoc/Scotsman) are in Table 4 on
page 5.
The list of ice makers compatible with ice maker adapter PN 629097800 (Hoshizaki) are in
Table 4 on page 5.
1. Turn on the ice maker, see procedure on ice maker’s user manual, and keep the unit idle until ice is filled. Don’t operate
until hopper is 50% full.
2. Ice can also be filled manually by opening the manual fill door located on top of the unit.
CUP LOADING/ CUP CHANGE / TURRET SETUP INSTRUCTIONS
Table 7.
Step Action Figure
1Select menu as shown in Figure 4. or select cup
refill
Figure 4.
2If in menu page select Cup Refill icon as shown
in Figure 5.
Figure 5.

ABS 2.0 Operator’s Manual
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3Select Cup size to bring the cup holder position
to front.
Figure 6.
4
After selecting the cup size the screen with
instruction message will pop up as shown in Fig-
ure 7. Open the turret door.
Figure 7.
5
A. Fill Cup’s in the cup holder. Spin Turret by
hand for all other size.
B. Ensure the cup size with holder cup size mark
see Figure 8.
C. Load from top only.
Figure 8.
6Close Turret Door
Figure 9.
Table 7. (Continued)

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OPERATIONAL MODES
The “ABS 2.0” has three modes of operation:
•Manual.
•Automatic (Normal Operation).
•Semi-Automatic (while in Auto).
MANUAL MODE OPERATION
In the MANUAL mode, POS data is updated and ALARM messages are displayed. In MANUAL mode the highlight flashes
to alert operator that the ABS 2.0 unit is in the MANUAL mode. While in the MANUAL mode, POS drink orders continue to
be received and placed in the order buffer.
Figure 10.
In the manual mode select the Brand then Press and hold button to dispense Beverage as required.
as same as Press ICE button to dispense ice. There is no need of cup selection in manual mode.

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AUTOMATIC MODE OPERATION
In automatic mode the beverage dispense automatically from the input of POS system. By default ABS 2.0 System is setup
to Automatic operation mode.
If alarm conditions are present (but previously acknowledged) the ABS 2.0 status will indicate Warning. While the
Warning status is present. the word AUTOMATIC will flash.
Figure 11.
CLEAR THE POS ORDER BUFFER
Table 8 .
Step Action Figure
1Select Order Queue as shown Figure 12.
Figure 12.
2
Delete Undesired Orders or Delete All
If several orders stack up and are no longer
needed, it may be easier to delete all and manu-
ally enter in what is missing
Figure 13.

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P. O. S . S IGNAL TOMANAGER’SCOMPUTER
The order is transmitted from the P.O.S. to the store computer and from there to the A.B.S. unit.
CUP TURRET ROTATES
The cup turret rotates to move the proper size to the extract position.
CUP GRABBER RISES & CLOSES
The cup grabber is lifted by a pneumatic cylinder up to the cup. The travel is sensed by three sensors. If full height is
reached, a pneumatic cylinder closes the grabber arms against the cup. A grip sensor detects if cups are available.
GRABBER LOWERS & OPENS
The cup grabber lowers, pulling the cup from the cup holder and then the arms open dropping the cup into the cup-
holder on the carousel.
If the grabber should slide of a cup, it would be detected by the grabber sensor.
CAROUSEL OPERATES
Sensors check for a cup in position “A” see Figure 14.If the sensor is clear, the carousel rotates clockwise to move the
cup to the ice chute.
This is based on only one drink being ordered. If a second drink had been ordered, the carousel would have moved only
one position and the second cup would have been extracted and dropped into the carousel. The two cups would then be
moved clockwise until the first cup reaches the ice fill position.
ICE PORTION IS DISPENSED
The ice gate is opened by a pneumatic cylinder for the time needed to dispense the selected ice portion.
The agitator continues to operate for the set refill time to refill the ice chute.
CUP TO DISPENSING NOZZLE
Sensors check for a cup in position A see Figure 14. If the sensor is clear, the carousel moves the cup to the beverage fill
point. The valve opens to dispense the desired syrup and water in the desired portions into the cup.
BEVERAGE DISPENSED
The P.O.S sends the drink portion of the order to the ABS 2.0 where the information is interpreted and the drink is
dispensed.
If the drink requires a top-off, the initial portion will be dispensed. After a delay, the balance of the drink will be
dispensed.
CUP IS MOVED TO CUP SERVE POINT
Sensors check for a cup in position “A” see Figure 14.If the sensor is clear, the carousel moves the cup to cup serve Last
position.
The display will indicate the Brand & Ice portion of the beverage along with the order # at cup serve position “A” see
Figure 14.
CREW MEMBER SERVES DRINK
A crew member caps the drink while still on the carousel and serves it with the remainder of the order.

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EXPLANATION OFCAROUSEL POSITIONS
Cup Extraction Position
Ice Fill Position
Beverage Fill Position
ABS ON/ OFF Switch
“A” Last Position
Figure 14.
SEMI-AUTOMATIC DRINK ORDER ENTRY
Manual order entry can be made without entering the drink at the POS. This is normally done to correct an error in
entry, to pour a replacement drink or to accommodate a customer special request.
NOTE: Steps 1, 2, 3, 4 below can be made in any order. If any selection in any step is incorrect it may be reentered. “Order
Entry” will be displayed on the second line of the display.
NOTE: Pressing the Clear button at any time will cancel the operation.
While in the Automatic mode:
1. Press a Cup button to select the size drink desired. The display will indicate the selection made.
2. Press a BRAND button to select the brand desired. The display will indicate the selection made.
3. Press the No Ice or Extra Ice button if either ice feature is desired. Not pressing these buttons will cause the normal ice
portion to dispense. The display will indicate the selection made. The No Ice, Extra Ice and light Ice buttons are toggle
buttons, so, if an error is made simply press the button again to cancel.
4. After the proper selections are made, press the Enter button to dispense the drink.
Once entered, the ABS system will determine how many drinks are ahead in the POS queue before the Semi--Automatic
drink order will be started.

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Figure 15.
PRESS CUP SIZE
Operation of the ABS 2.0 is restricted to employees and service personal that have been trained and certified in the
proper operation, service and maintenance of the equipment.
While in automatic mode, to dispense a drink semi-automatically, press the desired cup size button.
PRESS SPECIAL ICE REQUIREMENT IFREQUESTED
If extra ice is desired, press the EXTRA ICE button. If no ice is required, press the NO ICE button. If light ice is desired, press
the LIGHT ICE button. If only ice is desired, press the ONLY ICE button.If normal ice is desired, no button is pressed. As shown in
Figure 16.
Figure 16.
WHEN CORRECT, PRESS ENTER
Sequence of pressing the cup size, brand, and special ice buttons is not important. At any time, pressing any button will
change the selection of the drink to be dispensed. When the correct order is displayed, press ENTER and the drink will be
dispensed.
Any Drink through Semi automatic method, OR under quotes are identified by the order ID saying "ABS" instead of a
number.

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TOSERVICE
INTRODUCTION TO ABS 2.0 PROGRAMMING
DEFAULT SETTINGS/RESTORING SETTINGS
The ABS 2.0 system is factory set to satisfy the majority of all installations. Do not make any adjustments until you are sure
the factory settings will not satisfy the store requirements. Touch Panel Layout & Explanation
Cup
Water
Used to
ENTER- Used to
BRANDS
Menu
Automatic Mode
Manual mode
Order Queue
SCREEN 1 SCREEN 2
See Figure 18
Ice Amount
Size
PW/CW
Dispense
select or confirm
selection
Figure 17.