Cornelius VIPER User manual

REVISION A 000046043
Work Instruction
Instrucción de Trabajo
for / para
Viper Capacitor and Bracket Kit
Installation / Título
Work Center
Quality
Prepared by
John Ketchem

REVISION A 000046043
Readbeforecompletinganytasksonthefollowingpages:
QUALIFIEDSERVICEPERSONNEL:

Onlytrainedandcertifiedelectrical,plumbingandrefrigerationtechnicians
shouldservicethisunit.ALLWIRINGANDPLUMBINGMUSTCONFORMTO
NATIONALANDLOCALCODES.FAILURETOCOMPLYCOULDRESULTINSERIOUS
INJURY.

SAFETYPRECAUTIONS:
Thisunithasbeenspecificallydesignedtoprovideprotectionagainstpersonal
injury.Toensurecontinuedprotectionobservethefollowing:
WARNING:
Disconnectpowertotheunitbeforeservicingfollowingalllockout/tagout
proceduresestablishedbytheuser.Verifyallofthepowerisofftotheunit
beforeanyworkisperformed.
Failuretodisconnectthepowercouldresultinseriousinjury,deathor
equipmentdamage.

CAUTION:
Alwaysbesuretokeepareaaroundtheunitcleanandfreeofclutter.Failureto
keepthisareacleanmayresultininjuryorequipmentdamage.
SHIPPINGANDSTORAGE

CAUTION:
Beforeshipping,storing,orrelocatingtheunit,theunitmustbesanitizedand
allsanitizingsolutionmustbedrainedfromthesystem.Afreezingambient
environmentwillcauseresidualsanitizingsolutionorwaterremaininginside
theunittofreezeresultingindamagetointernalcomponents.

CO2(CARBONDIOXIDE)WARNING
DANGER:
CO2displacesoxygen.StrictattentionMUSTbeobservedinthepreventionof
CO2gasleaksintheentireCO2andsoftdrinksystem.IfaCO2gasleakis
suspected,particularlyinasmallarea,IMMEDIATELYventilatethe
contaminatedareabeforeattemptingtorepairtheleak.Personnelexposedto
highconcentrationsofCO2gasexperiencetremorswhicharefollowedrapidly
bylossofconsciousnessandDEATH.

REVISION A 000046043

DescriptionofChange:
EngineeringchangetoimprovetheBarrelMotorCapacitorLifeasaresultofpremature
capacitordegradationdiscoveredduringmotorstallprobleminvestigation.Decisionwasmade
toreplaceMotorRunCapacitorwithElectrolytic(OilFilled)Capacitor.




CapacitorReplacement:
MotorRun(Old)ElectrolyticCapacitor(New)

 

Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 4 OF 14
Turntheunitoffandunplugthe
powersource.
Gathertoolsandpartsneededfor
replacement
ToolsRequired:Drill/Screwdriver
(Phillips)(orsimilar)

TwoFlavorUnitsWillNeed


ThreeFlavorUnitsWillNeed


Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 5 OF 14



FourFlavorUnitswillNeed:



Remove3screwsfromthesidepanelsand4screwsfromthebacksidepanel.





Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 6 OF 14
LocateandRemovetheBracketScrews.4screws2Brackets(3&4FlavorUnit)Remove2
screwsfrom1bracket(2FlavorUnits)






























Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 7 OF 14




Gentlyremovethebracketand
capacitorfromtheframe.


Carefullyremovetheconnection
wiresfromthecapacitorleads.(2for
eachcapacitor).

Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 8 OF 14


Turnthecapacitorbracketoverand
unscrewthegroundwire(s)asseen.

Replacetheoldcapacitorandbracket
withthenewcapacitorandbracket.

Useonlythecorrectcapacitorfor
yourlocation.
620057820/4UF60HZ
620047821/5UF50HZ

Thebracketwillhavetwopartsthat
fittogether



Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 9 OF 14

Slidethecapacitorsintwotheoval
holesfromtheoutsideofthebracket
asshown.


Slidethebracketholdingthe
capacitorintothesecondbracketand
lineupthelipandthescrewholes.

Verifythatthebracketcoversthelipofthe
capacitorandthescrewholeslineuponthe
side.


Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 10 OF 14
Screwthebracketstogetherusing
screw
#620720833inthelocations
shownabove



Plugthewiresbackintothe
capacitor(s).




Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 11 OF 14

Alignthebracketsidewiththree
holeswiththeframeandscrew
thebracketin.




Usingaselftapingscrew
#342663000




Screwthegroundwireintothe
bracketatthislocation



Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 12 OF 14


Reattachthebackpanelwiththe
screws.Plugtheunitinandstart
asusual.



Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 13 OF 14
ToolsandMaterialsPhotoIndex
ÍndicedeHerramientasyMateriales

Note:Photographsnottoscale.Lasfotografíasnosonaescala.

Tool/Herramienta
PhilipsheaddrillorScrewdriver





Tool/Herramienta


Tool/Herramienta



Tool/Herramienta



Tool/Herramienta



Work Instruction
KEYWORD: APPROVED BY: Quality Engineering DATE: 10.16.2013
PART #: DESCRIPTION: Viper Capacitor and Bracket Installation
Quality Work Instruction
Assembly Instructions / Instrucciones de Ensamblado
REVISION A 0000046043 PAGE 14 OF 14
PartsPhotoIndex
ÍndicedeComponentes

Note:Photographsnottoscale.Lasfotografíasnosonaescala.


Part/Parte
342663000
QTY=1


Part/Parte
620720833
QTY=4


Part/Parte
620058302


Part/Parte
620057846

