Cornelius VANTAGE User manual

Installation Manual
IMPORTANT:
TOTHEINSTALLER.
Itistheresponsibilityof
theInstallertoensurethat
thewatersupplytothe
dispensing equipmentis
providedwith protection
againstbackflowby anair
gapas definedin
ANSI/ASMEA112.1.2-1979;
oranapprovedvacuum
breakerorothersuch
method as provedeffective
bytest.
Waterpipe connections
and fixtures directly
connectedtoapotable
watersupply shall be
sized, installed,and
maintainedaccording to
Federal, State,and Local
Codes.
VANTAGE
PRE-MIXDISPENSER
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1997Ó
IMICORNELIUSINC gOne CorneliusPlacegAnoka,MN55303-6234
Telephone [phone] Facsimile(612)422-3246
PartNo.560001790
August11,1997
ControlCode A
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i560001790
TABLEOFCONTENTS
Page
SAFETY1..................................................................
SAFETYINFORMATION1..............................................
RECOGNIZE SAFETYINFORMATION1...............................
UNDERSTAND SIGNALWORDS1....................................
FOLLOWSAFETYINSTRUCTIONS1.................................
GENERALINFORMATION3..................................................
GENERALDESCRIPTION3..............................................
UNITDESCRIPTION3...................................................
WARRANTYREFERENCEINFORMATION3...............................
THEORYOFOPERATION5..............................................
INSTALLATION7............................................................
UNPACKINGAND INSPECTION7........................................
IDENTIFICATIONOFLOOSE-SHIPPEDPARTS7...........................
SELECTINGLOCATION7................................................
INSTALLATION8........................................................
INSTALLINGUNITON COUNTERTOP8...............................
FILL WATERTANK AND STARTREFRIGERATIONSYSTEM8...........
ROUTINGAND CONNECTINGPRODUCTINLETLINES 9..............
INSTALLINGDISPENSINGVALVES KNOBS 9.........................
CONNECTINGCO2GAS LINES TOPRODUCT TANKS 9...............
PREPARINGUNIT FOROPERATION10....................................
UNITOPERATION10.....................................................
OPERATOR’SINSTRUCTIONS11.............................................
OPERATINGCONTROLS11..............................................
DISPENSINGVALVE 11..............................................
DAILY PRE-OPERATION CHECK11........................................
UNITOPERATION11.....................................................
ADJUSTMENTS11.......................................................
PRODUCT TANKCO2REGULATORS11...............................
ADJUSTINGDISPENSEDPRODUCT FLOWRATE11...................
REPLENISHINGCO2SUPPLY12..........................................
REPLENISHINGPRODUCTSUPPLY12....................................
CLEANINGAND SANITIZING12...........................................
DAILYCLEANING OFUNIT12........................................
SANITIZINGUNIT12.................................................
CHECKINGDROP-IN REFRIGERATIONASSEMBLYCONDENSER COIL
FOR RESTRICTIONS12..................................................
CHECKINGICEWATERBATH13..........................................
CLEANINGCO2GAS CHECK VALVES 13..................................
SERVICEAND MAINTENANCE15.............................................
PREPARINGUNIT FORSHIPPING OR RELOCATING15.....................
HOOD,FRONTACCESS PANELAND DRIPTRAY REMOVAL 15..............
HOOD REMOVAL 15.................................................

ii
560001790
TABLEOFCONTENTS(cont’d)
Page
FRONTACCESS PANELREMOVAL 15.................................
DRIPTRAY REMOVAL 17.............................................
PERIODICINSPECTION17...............................................
ADJUSTMENTS17.......................................................
ADJUSTINGPRODUCT TANKS CO2REGULATORS17..................
ADJUSTINGDISPENSEDPRODUCT FLOWRATE17...................
CLEANINGAND SANITIZING17...........................................
DAILYCLEANING OFUNITEXTERIOR17..............................
WEEKLYCLEANING OFDISPENSINGVALVES 18......................
SANITIZINGUNIT18.................................................
CLEANINGDROP-IN REFRIGERATIONASSEMBLYCONDENSER COIL 20....
CHECKINGICEWATERBATH20..........................................
CLEANINGWATERTANK20..............................................
REPLENISHINGCO2SUPPLY21..........................................
REPLENISHINGPRODUCTSUPPLY22....................................
PRODUCT FLAVOR CHANGE22..........................................
CLEANINGCO2SYSTEMCO2GAS CHECK VALVES 22.....................
TROUBLESHOOTING25......................................................
TROUBLESHOOTINGDISPENSINGSYSTEM25............................
NOPRODUCTDISPENSED.25.......................................
DISPENSEDPRODUCTCOMES OUTOFDISPENS-INGVALVE CLEAR
BUT FOAMSIN CUP.25..............................................
DISPENSEDPRODUCT FOAMSASITLEAVES DISPENSINGVALVE.25. .
TROUBLESHOOTINGREFRIGERATIONSYSTEM26........................
COMPRESSOR DOES NOTOPERATE.26.............................
COMPRESSOROPERATES CONTINUOUSLY BUTDOES NOT FORM
SUFFICIENTICE BANK.26...........................................
CONDENSERFANMOTOR NOTOPERATING.26.......................
AGITATORMOTOR NOTOPERATING.26..............................
WARRANTY28..............................................................
LISTOF FIGURES
FIGURE1.VANTAGEFIVE-FLAVORPRE-MIXDISPENSERSHOWN3.......
FIGURE2.FLOWDIAGRAM(FIVE-FLAVOR UNITSHOWN)6...............
FIGURE3.UNITPRODUCTINLETCONNECTIONS9.......................
FIGURE4.PARTSIDENTIFICATION(FIVE-FLAVOR UNITSHOWN)16........
FIGURE5.DISPENSINGVALVE PARTSIDENTIFICATION19.................
FIGURE6.CO2GAS CHECK VALVE 22....................................
FIGURE7.WIRINGDIAGRAM23..........................................
LISTOF TABLES
TABLE1.DESIGN DATA4...............................................
TABLE2.LOOSE-SHIPPEDPARTS7.....................................

560001790
1
SAFETY
SAFETYINFORMATION
RecognizeSafetyInformation
Thisisthe safety-alertsymbol.When you see this
symbolon ourmachine orinthismanual,be alert to
the potentionalforpersonal injury.
Followrecommended precautionsand safe operating
practices.
DANGER
Understand SignalWords
Asignalword-DANGER,WARNING, OR CAUTION
isused withthe safety-alertsymbol.DANGERidenti-
fiesthe mostserioushazards.
Safety signswithsignalwordDANGERorWARNING
aretypicallynearspecifichazards.WARNING
Generalprecautionsarelisted on CAUTIONsafety
signs.CAUTIONalsocallsattention tosafetymes-
sagesinthismanual.CAUTION
FollowSafetyInstructions
Carefullyread all safetymessagesinthismanualand on yourmachine safety signs.
Keep safety signsin good condition.Replacemissing ordamaged safety signs.
Learn howto operatethe machine and howto usethe controlsproperly.Do notlet
anyone operatethe machine withoutinstructions.Keep yourmachine in properwork-
ing condition.Unauthorized modificationstothe machine mayimpairfunction and/or
safetyand affect the machine life.
Claims:Inthe eventofshortage,notifythe carrieraswell asIMICorneliusimmediately. Inthe eventofdam-
age,notifythe carrier.IMICorneliusisnotresponsiblefordamageoccurring intransit,butwill gladly
renderassistance necessaryto pursue yourclaim.Merchandise mustbeinspectedforconcealed
damagewithin15 days ofreceipt.
WarrantyRegistration Date
(to befilled outby customer)
UnitPartNumber:
SerialNumber:
Install Date:
LocalAuthorized
Service Center:

560001790 2
THIS PAGELEFT BLANKINTENTIONALLY

3560001790
GENERALINFORMATION
IMPORTANT:To theuserof thismanual-- Thismanual isaguideforinstalling,operating,and
maintaining this equipment.Referto TableofContentsforpagelocation ofdetailedinformation
pertaining to questionsthatarise during installation,operation,service and maintenance,or
troubleshooting this equipment.
ThisUnitcontainsno Userserviceable partsand mustbe installed and serviced bya qualified ServicePerson.
GENERALDESCRIPTION
This section givesthe Unitdescription, theoryofoperation,and design dataforthe fourand five-flavorVantage
Pre-MixDispensershereafter referred to asUnits.
UNITDESCRIPTION
The Unitsarecompactwithstainless-steel lowerhousings.The Unitsmaybe island-mounted orinstalled on
frontor rearcountertop.TheseUnitsare equipped with drop-intype 1/3H.P.refrigeration assembliesand are
removableforservice and maintenance.
Installation ofUniton countertop,installation ofLOOSE-SHIPPEDPARTS, filling watertankwithwater,
connection ofUnit to product tanks withregulated CO2pressure,and connection ofUnit to electricaloutletwith
properelectricalrequirementsisall thatisrequired tosetUnitup foroperation.
CAUTION:Before shipping,storing,or relocating thisUnit,theproductsystemsmustbe
sanitizedand all sanitizing solution mustbepurgedfromtheproductsystemswith potable
water.Afreezing ambientenvironmentwill cause residualwater remaining insidetheUnit
tofreezeresulting in damagetotheinternalcomponents.
WARRANTYREFERENCEINFORMATION
WarrantyRegistration Date
(to befilled outby customer)
UnitPartNumber:
SerialNumber:
Install Date:
LocalAuthorized
Service Center:
FIGURE1.VANTAGEFIVE-FLAVORPRE-MIXDISPENSERSHOWN

560001790 4
Table 1.Design Data
UnitPartNumbers:
60 HzUnits
Four-Flavor120 VAC,60 Hz281604XXX
Five-Flavor120 VAC,60 Hz281605XXX
Four-Flavor230 VAC,60 Hz481604XXX
Five-Flavor230 VAC,60 Hz481605XXX
50 HzUnits(CEUnits)
Four-Flavor230 VAC,50 Hz481704XXX
Five-Flavor230 VAC,50 Hz481705XXX
Overall Dimensions:
Width 15-inches
Height18-1/2inches
Depth(with driptrayin placeonUnit)26-inches
Weight(approximate):
Shipping (one carton)90 pounds
DryWeight(approximate)88 pounds
IceBankWeight(approximate)12 pounds
Drop-InRefrigeration Assembly48 pounds
WaterBathCapacity(no ice bank)5.75 gallons
Dispensing Rate:(approximate)
No.of
ValvesNo.of6-oz. Drinks/Min*No.ofdrinks 38° Forbelow
(minimum)
4 4 100
5 4 100
*Numberof6-oz.drinks dispensed 38° Forbelow@75° Fproductinlet temperature and 75° Fambient.
Refrigeration Requirement:
RefrigerantSee UnitNameplate
AmbientOperating Temperature 50° Fto 105° F
ElectricalRequirements:
Operating Voltage See UnitNameplate
CurrentDrawSee UnitNameplate

5560001790
THEORYOFOPERATION
(see Figure 2)
ACO2cylinderdelivers carbon dioxide (CO2)gasthrough adjustableCO2regulatorstothe product tanks.When
dispensing valveisopened,CO2pressure exerted upon product tank contentspushesproduct fromthe product
tank, through the Unitcooling coil,and on tothe dispensing valveresulting inadispensed drink.
When Unitpowercordisplugged into an electricaloutlet, the compressor,condenserfan motor,and agitator
motorwill startand beginforming an ice bankinthe watertank.When full ice bankhasbeen formed,
compressorand condenserfan motorwill stop butagitatormotorwill continue to operatecirculating icewaterin
watertank.The watertankice bank controlwill cyclecompressorand condenserfan motoron and off as
required tomaintainafull ice bank.
WARNING:CO2displaces oxygen.Strictattention mustbeobservedintheprevention of
CO2(carbon dioxide)gas leaks inthe entireCO2and soft drink system. IfaCO2gas leak is
suspected,particularlyina small area,immediatelyventilatethe contaminatedarea before
attempting torepairtheleak.Personnelexposedto high concentration ofCO2gas will experience
tremorswhicharefollowedrapidlybyloss ofconsciousness and suffocation.

6
560001790
FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT SHOWN)

75600001790
INSTALLATION
This section coversunpacking and inspection,identification ofLOOSE-SHIPPEDPARTS,selecting location,
installing Unit, preparing Unit foroperation,and Unitoperation.
UNPACKINGAND INSPECTION
(see Figure 4)
NOTE:TheUnitwas thoroughlyinspected beforeleaving thefactory and the carrierhas acceptedand
signedforit.Anydamageorirregularities should benotedat timeofdelivery(ornotlaterthan15 days
fromdateofdelivery)and immediatelyreportedtothedelivering carrier.Requestawritteninspection
report fromClaimsInspectortosubstantiate anynecessary claim.File claimwiththedelivering carrier,
notwithIMICorneliusInc.
1.AfterUnithasbeen unpacked,removeshipping tape and otherpacking material.
2.Remove hood byloosening screwon top ofhood until screwdisengagesfromdrop-inrefrigeration
assembly, then lift hood up off Unit.
3.Unpack LOOSE-SHIPPEDPARTS.Makesure all itemsare presentand in good condition.
Table 2.Loose-ShippedParts
Item
No.PartNo.NameQty. 4-fl5-fl
1 4537 DripTray1 1
2 4547 Cup Rest1 1
3 317904XXX FlavorDecalKit1 1
4 151741039 Knob,Dispensing Valve 4 5
IDENTIFICATIONOF LOOSE-SHIPPEDPARTS
(see Figure 4)
1.DRIPTRAY (item1)tobeinstalled on the Unit, then CUPREST(item2)tobeinstalled inthe driptray.
2. Individualflavordecalsincluded inthe FLAVOR DECALKIT(item3)aretobeinstalled on the
DISPENSINGVALVES KNOBS (item4), then knobsaretobeinstalled on the dispensing valves.
SELECTINGLOCATION
DANGER:To avoid possiblefatalelectricalshock orseriousinjurytotheoperator, itis
highlyrecommendedthataGFCI(ground faultcircuitinterrupt) beinstalledinthe
electricalcircuit forthedomesticUnits. ItisrequiredthatanELCB (earthleakage circuit
breaker)beinstalledinthe electricalcircuit forthe exportUnits
ThisUnitmaybe island-mounted orinstalledonafrontor rearcounter.Locatethe Unitsothe following
requirementsaresatisfied.
1.The Unitmustbe installed neara properlygrounded electricaloutletwith properelectricalrequirements.
The electricalcircuitshouldbefused at20-amps(“slow-blow”)orcircuitmustbe connected through an
equivalentHACR circuitbreaker.The electricaloutletmustbe accessibleforease ofconnecting and
disconnecting the Unitpowercordfromthe outlet. No otherelectricalequipmentshouldbeconnected to
this circuit. ALL ELECTRICALWIRINGMUSTCONFORMTONATIONALAND LOCALELECTRICAL
CODES.