Cornelius XTREME 631806001 Setup guide

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)
1 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
631806001
631806002
631806003
631806004
631806020
631806040
631806041
631808001
631808002
631808003
631808004
631808020
631810001
631810002
631810003
631810004
631810020
MODEL NO.

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005
XTREME ICE (630-830-1030)
2 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
2
3
6
7
8
5
4
FIGURE 1. GENERAL ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 161168006 Screw TC 8-32 HX 12
161090000 Screw TC 8-32 HXSL 10 (Marine)
2 164510000 Nut Grommet
3 166194001 Grille Plstc Blk
630200510 Panel Accs RH Side (Marine)
4 631500136 Kit Svc Front Panel Asy (See Figure
13)
167979015 Panel Fnt (Marine) (See Figure 13)
Item
No. Part No. Name
5 630201041 Cover Elec Box
630201247 Cover Elec Box (Marine)
6 318308000 Screw TR 10-32 PAPH 32
161168009 Screw MA 10-32 HX 48 (Marine)
7 630201049 Cover Top
630000890 Cover Top (Marine)
8 630900888 Panel Splash

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)
3 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
SEE DETAIL A
SEE DETAIL B
DETAIL B DETAIL A
1
1
2
3
4
5
6
7
6
9
10
11
12
FIGURE 2. TRIM ASSEMBLY (AIR CONDENSER SHOWN)
Item
No. Part No. Name
1 07578 Screw TC 8-32 TRPH 12
2 630201033 Brace Elec Box
3Elec Box Asy (See Figure 10)
4 165384000 Screw SM 8 TA HX 16
5 630201139 Panel Side RH (630-830)
630201076 Panel Side RH (1030)
630200510 Panel Accs Side RH (Marine)
Item
No. Part No. Name
6 630901000 Washer SL .540 I.D.
7 630900924 Swt Rocker On/Off
8 630900798 Switch Proximity
9 630900827 Cover Evap Large
10 630900870 Fitg Placeholder
11 630900908 Orifice Flow Reducer
12 631500120 Kit Svc Water Distributor Asy
(See Figure 11)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005
XTREME ICE (630-830-1030)
4 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
AIR CONDENSER REMOTE WATER COOLED
1
22
2
3
3
6
4
7
10
9
4
6
7
4
6
7
4
11
FIGURE 3. REFRIGERATION ASSEMBLY
Item
No. Part No. Name
1 161862005 Sensor Tmp (Air Condenser)
2 161426001 Clamp Ger No. 12
3 630000786 Valve and Brkt Svc (630)
630000851 Valve and Brkt Svc (830-1030)
4 166184002 Dryer Filter (630)
166184003 Dryer Filter (830-1030)
5 165384000 Screw SM 8 TA HX 16 (Remote)
Item
No. Part No. Name
6 630901023 Valve 1 Ton (630)
161921008 Valve Expan (830-1030)
7 165629007 Valve Hot Gas
8 630000843 Switch Prs Asy 500-PSI
9 165629010 Solenoid Liq
10 630900479 CRO Valve
11 166161000 Check Valve

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)
5 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
.
SEE DETAIL A
DETAIL A
1
2
3456
7
8
9
10
11
12
6
14
15
16
17
18
19
20
21
22
23
24
2
25
FIGURE 4. BUILD ASSEMBLY (AIR CONDENSER)
Item
No. Part No. Name
1 630201138 Wrap Cab (630-830)
630201196 Wrap Cab (1030)
2 165384000 Screw SM 8 TA HX 16
3 650057 Tube Poly .265 I.D. (Sold by the
Foot)
4 630200935 Flange Bulkhead Fitg
5 630900783 Fitg Blkhd
6 630201570 Flange Bulkhead Fitg Flat
7Condenser Asy (See Figure 9)
8 630900868 Sensor Pressure Pick-up
9Water Pump Asy (See Figure 12)
10 630900895 Nut Hex 8-32
11 630900869 Pan Water Wrap
12 631500144 Kit Compressor 240V 60HZ (630)
631500085 Kit Compressor 230V 50HZ (630)
631500145 Kit Compressor, 240V 60HZ (830)
631500086 Kit Compressor 230V 50HZ (830)
631500146 Kit Compressor 240V 60HZ (1030)
631500087 Kit Compressor 230V 50HZ (1030)
Item
No. Part No. Name
13 164083005 Nut Hex 5/16-18
14 164154001 Washer Ft .375 I.D.
15 630900745 Sleeve Grommet Comp (630-830)
630900964 Sleeve Grommet Comp (1030)
16 630900744 Grommet Mount Comp (630-830)
630900963 Grommet Mount Comp (1030)
17 630900791 Valve Solenoid Water 3-GPM
18 630201036 Brace Bulkhead
19 638006070 Tube Vinyl .375 I.D. x 9
20 Bulkhead Asy (See Figure 7)
21 164126000 Screw SM 8 TRPH 16
22 165637009 Valve Dump
23 630201086 Brkt Water Pan
24 630000759 Base Chassis (630)
630000850 Chassis (830)
630000876 Chassis (1030)
25 630201126 Brkt Wtr Pan Cvr

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005
XTREME ICE (630-830-1030)
6 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
4
5
6
7
8
9
10
11
12
6
14
15 16
17
18
19
20
21
22
23
24
SEE DETAIL A
DETAIL A
2
25
14
26
27
28
32
30
31
FIGURE 5. BUILD ASSEMBLY (REMOTE)
Item
No. Part No. Name
1 630201138 Wrap Cab
2 165384000 Screw SM 8 TA HX 16
3 650057 Tube Poly .265 I.D. (Sold by the
Foot)
4 630200935 Flange Bulkhead Fitg. Flat
5 630900783 Fitg Blkhd
6 630201570 Flange Bulkhead Fitg Flat
7 630201137 Panel Back
8 630900868 Sensor Pressure Pick-up
9Water Pump Asy (See Figure 12)
10 630900895 Nut Hex 8-32
11 630900869 Pan Water Wrap
12 631500144 Kit Comp 240V 60HZ (630)
631500085 Kit Comp 230V 50HZ (630)
631500145 Kit Comp 240V 60HZ (830)
631500086 Kit Comp 230V 50HZ (830)
631500146 Kit Comp 240V 60HZ (1030)
631500087 Kit Comp 230V 50HZ (1030)
13 164083005 Nut Hex 5/16-18
14 164154001 Washer Ft .375 I.D.
Item
No. Part No. Name
15 630900745 Sleeve Grommet Comp (630-830)
630900964 Sleeve Grommet Comp (1030)
16 630900744 Grommet Mount Comp (630-830)
630900963 Grommet Mount Comp (1030)
17 630900791 Valve Solenoid Water 3-GPM
18 630201036 Brace Bulkhead
19 166225000 Receiver
20 Bulkhead Asy (See Figure 7)
21 164126000 Screw SM 8 TRPH 16
22 165637009 Valve Dump
23 630201086 Brkt Wtr Pan
24 630000759 Base Chassis (630)
630000850 Chassis (830-1030)
25 630201181 Brkt Rec Btm
26 01022 Washer Lk .380 I.D.
27 09652 Nut Hex 3/8-16
28 630201126 Brkt Wtr Pan Cvr
29 164820913 Brkt Rec Top
30 630001130 Foamed Accumulator Assembly
31 630201524 Accumulator Bracket
32 630901305 Compressor Crankcase Heater (not
shown)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)
7 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
3
456
7
8
9
10
11
12
6
14 15
16
17
18
19
20
21
22
23
24
2
25
26
27
SEE DETAIL A
DETAIL A
2
10
28
FIGURE 6. BUILD ASSEMBLY (WATER COOLED)
Item
No. Part No. Name
1 630201138 Wrap Cab
2 165384000 Screw SM 8 HX 16
161090000 Screw TC 8-32 HXWS 12 (Marine)
3 650057 Tube Poly .265 I.D. (Sold by the
Foot)
4 630901121 Screw SM 8 HXWS 16 SS
5 630900783 Fitg Blkhd
6 630201570 Flange Bulkhead Fitg Flat
7 630201136 Panel Back
630000891 Panel Back (Marine)
8 630900868 Sensor Pressure Pic-up
9Water Pump Asy (See Figure 12)
10 630900895 Nut Hex 8-32
11 630900869 Pan Water Wrap
12 631500144 Kit Comp 240V 60HZ (630)
631500085 Kit Comp 230V 50HZ (630)
631500145 Kit Comp 240V 60HZ (830)
631500086 Kit Comp 230V 50HZ (830)
631500146 Kit Comp 240V 60HZ (1030)
631500087 Kit Comp 230V 50HZ (1030)
13 164083005 Nut Hex 5/16-18
164083006 Nut Hex 5/16-18 (Marine)
14 164154001 Washer Ft .375 I.D.
164154002 Washer Ft .312 I.D. (Marine)
Item
No. Part No. Name
15 630900745 Sleeve Grommet Comp (630)
630900964 Sleeve Grommet Comp (830-1030)
16 630900744 Grommet Mount Comp (630)
630900963 Grommet Mount Comp (830-1030)
17 630900791 Valve Solenoid Water 3-GPM
18 630201036 Brace Bulkhead
19 08823 Cond Coil Asy (See Figure 14)
08286 Clamp Coil Wtr (630-830; Not
Shown)
166196001 Clamp Coil Wtr (1030; Not Shown)
20 Bulkhead Asy (See Figure 7)
21 164126000 Screw SM 8 TRPH 16
22 165637009 Valve Dump
23 630201086 Brkt Wtr Pan
24 630000842 Base Chassis (630)
630000852 Chassis (830-1030)
630000892 Chassis (Marine)
25 161763011 Tube Asy Wtr Val to Cdr
26 164832013 Tube Water Inlet
27 164832010 Line Ast Wtr Out
28 630201126 Brkt Wtr Pan Cvr

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005
XTREME ICE (630-830-1030)
8 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
2
3
4
5
6
7
6
FIGURE 7. BULKHEAD ASSEMBLY
Item
No. Part No. Name
1 630900903 Clip
2 630900847 Bulkhd LT
3 630900845 Bulkhd Rear
4 630901121 Screw SM 8 TRPH 16
Item
No. Part No. Name
5 630900934 Cap
6 630900833 Pan Water Large
7 630901495 Nut, Lock Nylon 8–32
8Evaporator Asy (See Figure 8)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)
9 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
2
3
4
NO TAG
5
6
7
8
9
10
6
12
FIGURE 8. EVAPORATOR ASSEMBLY
Item
No. Part No. Name
1 630900858 Frame Evap LH
2 630900781 Deflector Water
3 630201024 Gasket Frame Evap Top and Bottom
4 630900962 Tube Extension RH
630000819 Evap and Plate
5 630201028 Gasket Frame Evap Right Large
6 630900859 Frame Evap RH
7 630901495 Nut Hex 8-32
Item
No. Part No. Name
8 630900857 Frame Evap Bottom
9 630201027 Gasket Frame Evap Left Large
10 630900896 Screw SM 14 HX 20
11 630900849 Bulkhd Rt
12 631500135 Kit Svc Evap Frame Asy
(Standard Cube)
631500138 Kit SVC Evap Frame Asy
(Large Cube)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005
XTREME ICE (630-830-1030)
10 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
2
3
4
5
6
7
8
9
10
FIGURE 9. CONDENSER ASSEMBLY
Item
No. Part No. Name
1 38668 Cond Coil Air (630-830)
630900921 Cond Coil Air (1030)
2 630201135 Shroud Cond (630-830)
630201081 Shroud Cond (1030)
3 630900190 Screw SM 8 PAPH 12
4 630900889 Nut Well 1/4-20
5 630900245 Fan 3-Bld (630-830)
630900920 Fan Blade (1030)
6 630900961 Brkt Wire Fan (630-830)
630900919 Brkt Wire Fan Mtr (1030)
Item
No. Part No. Name
7 23978 Washer Sr .690 I.D.
8 165294000 Bolt MA 1/4-20 HX 32
9 630000611 Motor Assy Fan 240V 60HZ
(630-830)
166181012 Motor Asy Fan 230V 50HZ
(630-830)
630900308 Motor Fan 240V 60HZ (1030)
166181011 Motor Asy Fan 230V 50HZ (1030)
10 03612 Screw MA 8-36 HX 16

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005 XTREME ICE (630-830-1030)
11 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
1
2
2
2
2
3
4
5
6
6
8
9
10
11
12
FIGURE 10. ELECTRICAL BOX ASSEMBLY
Item
No. Part No. Name
1 630900789 Board Control Pressure Sensor
2 07578 Screw TC 8-32 TRPH 12
3 40713 Relay 208/240V 50/60HZ
4 630460105 Spacer Circ Board
5 630900968 Relay Start 240V 60HZ (630)
630901025 Relay Start 230V 50HZ (630)
630900976 Relay Start (830)
630900965 Relay Start (1030)
6 161838002 Block Term
7 630900905 Switch Push Btn
8 630200166 Cap Strap
Item
No. Part No. Name
9 630900969 Capac Run 240V 60HZ (630)
630901059 Capac Run 230V 50HZ (630)
630900977 Capac Run (830)
630900967 Capac Run (1030)
10 630900970 Capac Start (630)
630900975 Capac Start (830)
630900966 Capac Start (1030)
11 03611 Bushing Snap
12 630201035 Wrap Elec Box
630201246 Wrap Elec Box (Marine)

IMI CORNELIUS INC.
www.cornelius.com
ILLUSTRATED PARTS LIST
Manual Part No. 630460178IPL
07–22–2005
IMI Cornelius Co., 2005
XTREME ICE (630-830-1030)
12 of 12
Rev A
XTREME ICE MAKER (630-830-1030 SERIES)
Item
No. Part No. Name
1 630900883 Cap Plug
2 630900780 Distributor Water Inner
3 630900809 O-Ring .075 I.D.
4 630900779 Distributor Water Inner Barb
5 630900777 Distributor Water Asy
1
2
3
4
3
5
FIGURE 11. WATER DISTRIBUTOR ASSEMBLY
Item
No. Part No. Name
1 630900881 Tube Vinyl Pmp to Dmp Vlv
2 630900796 Pump Water 240V 50/60HZ
3 630900929 Tube Vinyl Pmp to Wtr Dis
4 630900874 Tube Vinyl Pmp to Out
5 166092000 Fitg Elbow
6 163242002 Clamp Hose (Not Shown)
1
2
3
4
5
FIGURE 12. WATER PUMP ASSEMBLY
Item
No. Part No. Name
1 630201021 Panel Fnt
2 630900853 Cap Front Panel
3 630201018 Rail LT Fnt Pnl
4 630201020 Rail Rt Fnt Pnl
1
2
3
4
2
FIGURE 13. FRONT PANEL ASSEMBLY