Cornelius ED150 "K" Style Lid Kit User manual

DF/EDXXX Lid Kit Installation Instructions
© 2001-2011, IMI Cornelius Inc. - 1 - Publication Number: 620919549
INSTALLATION INSTRUCTIONS
FOR DF/EDXXX LID KITS FOR ICE MAKERS
This kit applies to the Cornelius Xtreme Series 322/522/330/530/630/830/1030/1230 Ice Makers.
DF 100/150
Table 1.Kits for use with Cornelius Xtreme 322/522 22” Single Curtain Ice Makers
Dispenser ED 100/150
(Black)
ED150
(Black)
ED175
(Black)
ED 2XX
(Black)
ED 300
(Black)
Item No. Kit Number 629087940 629087939 629087938 629087937 629087936 Qty.
Components
1 Lid Assembly 620027505 620046012 620046011 15276 15210 1
2 Cover 52934 620043512 620043512 52969 52946 1
3Baffle Ice ED150
Adapter Lid 620042928 620042928 620042928 620037003 20042919 1
4 Bin-Stat Kit 631500109 631500109 631500109 631500109 631500116 1
5 Bracket 620027306 22127 22127 22127 22127 2
6 Screw, Mounting 70217 70217 70217 70217 70217 6-8
7 Gasket 620050102 620050102 620050102 620050102 620050102 87”
8 Label 90221 90221 90221 90221 90221 1
9 Acorn Nut, Nylon 620701902 620701902 620701902 620701902 620701902 2-4
10 Sealing Washer 620701901 620701901 620701901 620701901 620701901 2-4
11 Nylon Washer 621701903 621701903 621701903 621701903 621701903 2-4
Dispenser (Gray)
DF/ED 150
(Gray)
DF/ED 175
(Gray)
DF/ED 2XX
(Gray)
DF/ED 300
(Gray)
Item No. Kit Number 629087935 629087931 629087934 629087933 629087928 Qty.
Components
1 Lid Assembly 620027505 620046012 620046011 15276 15276 1
2 Cover 52933 620043511 620043511 52970 52964 1
3Baffle Ice ED150
Adapter Lid 620042928 620042928 620042928 620037003 20042919 1
4 Bin-Stat Kit 631500109 631500109 631500109 631500109 631500116 1
5 Bracket 620027306 620027306 620027306 22127 22127 2
6 Screw, Mounting 70217 70217 70217 70217 70217 6-8
7 Gasket 620050102 620050102 620050102 620050102 620050102 103”
8 Label 90221 90221 90221 90221 90221 1
9 Acorn Nut, Nylon 620701902 620701902 620701902 620701902 620701902 2-4
10 Sealing Washer 620701901 620701901 620701901 620701901 620701901 2-4
11 Nylon Washer 621701903 621701903 621701903 621701903 621701903 2-4
Revision Date: July 22, 2011 www.cornelius.com Revision: F

ED 100/150
Qty.
DF/EDXXX Lid Kit Installation Instructions
Publication Number: 620919549 - 2 - © 2001-2011, IMI Cornelius Inc.
Table 1.Kits for use with Cornelius Xtreme 322/522 22” Single Curtain Ice Makers
Dispenser (Gray)
ED 150
(Gray)
ED 175
(Gray)
ED 2XX
(Gray)
ED 300
(Gray)
Item No. Kit Number 629087932 X29087931 629087930 629087929 629087928
Components
1Lid Assembly 620027505 620046012 620046011 15276 15210 1
2 Cover 52994 620043511 620043511 53003 52964 1
3Baffle Ice ED150
Adapter Lid 620042928 620042928 620042928 620037003 20042919 1
4 Bin-Stat Kit 631500109 631500109 631500109 631500109 631500116 1
5 Bracket 620027306 22127 22127 22127 22127 2
6 Screw, Mounting 70217 70217 70217 70217 70217 6-8
7 Gasket 620050102 620050102 620050102 620050102 620050102 87”
8 Label 90221 90221 90221 90221 90221 1
9 Acorn Nut, Nylon 620701902 620701902 620701902 620701902 620701902 2-4
10 Sealing Washer 620701901 620701901 620701901 620701901 620701901 2-4
11 Nylon Washer 621701903 621701903 621701903 621701903 621701903 2-4
Table 2. Kits for use with Cornelius Xtreme 330/530/630/830 30” Single Curtain Ice Makers
Dispenser ED 2XX
(Black)
DF 2XX
(Gray)
ED 2XX
(Gray)
ED 300
(Black)
DF/ED 300
(Gray)
Item No. Kit Number 629087927 629087925 629087922 629087926 629087924 Qty.
Components
1 Lid Assembly 620027305 620027305 620027305 29505 29505 1
2 Cover 52969 52970 53003 52946 52964 1
3Baffle Ice ED150
Adapter Lid 620042928 620042928 620042928 620042919 620042919 1
4 Bin-Stat Kit 631500109 631500109 631500109 631500116 631500116 1
5 Bracket 620027306 620027306 620027306 22127 22127 2
6 Screw, Mounting 70217 70217 70217 70217 70217 6-8
7 Gasket 620050102 620050102 620050102 620050102 620050102 103”
8 Label 90221 90221 90221 90221 90221 1
9 Acorn Nut, Nylon 620701902 620701902 620701902 620701902 620701902 2-4
10 Sealing Washer 620701901 620701901 620701901 620701901 620701901 2-4
11 Nylon Washer 621701903 621701903 621701903 621701903 621701903 2-4

DF/EDXXX Lid Kit Installation Instructions
© 2001-2011, IMI Cornelius Inc. - 3 - Publication Number: 620919549
!
WARNING:
Disconnect power to the unit before installing the adaptor following all lockout/tag out procedures established by the
user. Verify that all the power is off to the unit before performing any work.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All ice baffle plates and bin stats, if included or recommended in this kit, must be installed as directed in this manual or
the equipment manufacturer’s instructions.
Failure to comply could result in serious injury, death or damage to the equipment.
!
WARNING:
All of the attachment screws and plates must be installed as directed in this manual.
Failure to comply could result in serious injury, death or damage to the equipment.
IMPORTANT: For DF/ED300 models, adjust the automatic agitation timer located in the dispenser’s
electrical control box to 5 seconds on, 20 minutes off. Access to the timer is provided by
removing the merchandiser/upper front panel.
1. Unpack and inspect the kit. Refer to Figure 1 and Figure 2 for component details.
2. Insert the ice baffle (item 3) into the lid assembly (item1, Figure 1).
IMPORTANT: The baffle prevents ice from overfilling the manual fill area during agitation/ dispensing
with a full storage bin and forcing the manual fill cover off.
3. Place the sealing washers (item 10) over the studs and flat washers (item 11) then fasten in place with the
nylon acorn nuts (item 9).
4. Set the lid assembly onto the dispenser. Using the slotted holes on the side of the lid as a template, drill
four (4) 9/ 64” diameter holes at the bottom of the slots (Figure 2).
Table 3. Kits for use with Cornelius Xtreme 10301230 30” Dual Curtain Ice Makers
Dispenser ED 2XX
(Black)
DF 2XX
(Gray)
ED 2XX
(Gray)
ED 300
(Black)
DF/ED 300
(Gray)
Item No. Kit Number 629087942 629087945 629087946 629087943 629087944 Qty.
Components
1 Lid Assembly 620027305 620027305 620027305 29505 29505 1
2 Cover 52969 52970 53003 52946 52964 1
3Baffle Ice ED150
Adapter Lid 620042928 620042928 620042928 620042919 620042919 1
4 Bin-Stat Kit 631500074 631500074 631500074 631500108 631500108 1
5 Bracket 620027306 620027306 620027306 2212722127 22127 2
6 Screw, Mounting 70217 70217 70217 70217 70217 6-8
7 Gasket 620050102 620050102 620050102 620050102 620050102 103”
8 Label 90221 90221 90221 90221 90221 1
9 Acorn Nut, Nylon 620701902 620701902 620701902 620701902 620701902 2-4
10 Sealing Washer 620701901 620701901 620701901 620701901 620701901 2-4
11 Nylon Washer 621701903 621701903 621701903 621701903 621701903 2-4

DF/EDXXX Lid Kit Installation Instructions
Publication Number: 620919549 - 4 - © 2001-2011, IMI Cornelius Inc.
CAUTION:
!
Use extreme care not to drill into the hopper. Use a drill stop to ensure that the drill bit does not penetrate deeper than
1/4” past the sheet metal. Failure to do so could result in a hole in the hopper, greatly reducing the efficiency of both
the dispenser and ice maker.
5. Fasten the lid to the dispenser with four (4) #8 sheet metal screws (item 6), two on each side.
6. Seal the ice maker to the top of the dispenser as follows:
A. Remove the ice maker front panel.
B. Position the ice maker base on the gasket (item 7) located on the lid assembly.
IMPORTANT: Do not slide the ice maker into position on the lid.
C. Lift and set the ice maker base onto the lid to avoid damaging the gasket seal.
7. Install the brackets (item 5) on either the rear corners or on the back of the ice maker, using the brackets as
a template. Use care not to drill into any ice maker components (condenser, tubing, etc.) or into the ice
hopper. Be sure to overlap the lid assembly with the brackets, installing screws in both the lid assembly and
ice maker.
8. Install the wireform bracket supplied with the bin–stat kit (item 4) through the 5/8” diameter hole in the bot-
tom of the ice maker, wrapping the eye of the wireform over the stud near the hole in the ice maker and
secure with the 8–32 nut provided (Figure 3 and Figure 4). Feed the bin–stat cap tube through the hole to
the end of the wireform bracket and wrap the tube around the end of the bracket several times, insuring
that the tube is secure.
CAUTION:
!
The bin–stat must not interfere with the agitator rotation not be in the path of the ice falling from the ice maker. If so,
bend the bracket out of the way.
9. Apply the label (item 8) on the front of the cover.

DF/EDXXX Lid Kit Installation Instructions
© 2001-2011, IMI Cornelius Inc. - 5 - Publication Number: 620919549
Figure 1.Parts

DF/EDXXX Lid Kit Installation Instructions
Publication Number: 620919549 - 6 - © 2001-2011, IMI Cornelius Inc.
Figure 2. Dispenser Assembly

DF/EDXXX Lid Kit Installation Instructions
© 2001-2011, IMI Cornelius Inc. - 7 - Publication Number: 620919549
Figure 3. Bin Stat
Figure 4. Detail X