Cornelius D90 User manual

ICE DISPENSER
D45 and D90
Installation Manual
PRINTEDIN U.S.A
IMI CORNELIUS INC; 1992--95Ó
IMICORNELIUSREMCORINC g500 REGENCYDRIVE gGLENDALEHEIGHTS, IL 60139--2268
Telephone [phone] Facsimile(800)519--4423
PartNo.91561
August, 1995
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91561
TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
DESCRIPTION1............................................................
INSTALLATIONINSTRUCTIONS2............................................
CLEANINGINSTRUCTIONS2...........................................
DISPENSER2.........................................................
OPERATING INSTRUCTIONS3...............................................
MAINTENANCE3...........................................................
CLEANING3............................................................
DAILY(ORAS REQUIRED)3............................................
WEEKLY(ORAS REQUIRED)3.........................................
MONTHLY3...........................................................
TROUBLESHOOTING GUIDE4...............................................
BLOWNFUSE OR CIRCUITBREAKER4.................................
GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.4.................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.4..........
GATEOPENS.AGITATOR DOES NOT TURN.4...........................
ICEDISPENSES CONTINUOUSLY.4....................................
SLUSHYICE.WATERIN HOPPER.4....................................
SOLENOID ASSEMBLY PARTSLIST7........................................
PARTSLIST9..............................................................
WARRANTY10..............................................................
LISTOF FIGURES
FIGURE1.MOUNTINGTEMPLATES 5....................................
FIGURE2.WIRINGDIAGRAM6..........................................
FIGURE3.SOLENOIDASSEMBLY7......................................
FIGURE4.DISPENSINGLEVERS AND SWITCHES 8.......................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................

191561
SAFETY PRECAUTIONS
ALWAYS:Disconnectpowertothe dispenserbeforeservicing orcleaning.
NEVER:Place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator
rotation occurs automaticallywhen dispenseris energized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.To ensure continued protection and sanitation,observe thefollowing:
ALWAYS:Besureremovablelidisproperlyinstalled to preventunauthorized
access tothe hopperinteriorand possiblecontamination of the ice.
ALWAYS:Besurethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS:Keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.Use ofbaggedice thathas
frozenintolarge chunks canvoidwarranty.Thedispenseragitatorisnotdesignedto be an
ice crusher.Use oflarge chunks ofice that“jamup”insidethehopperwill cause failureof
the agitator motorand damagetothehopper. Ifbaggedice isused, itmustbe carefully and
completelybrokenintosmall, cube-sized pieces beforefilling intothedispenserhopper.
DESCRIPTION
The D45 orD90 ice dispensers solveyourice and beverage service needsinasanitary,spacesaving,econom-
icalway.Designed tobemanuallyfilled withicefromanyremoteice-making source, these dispenserswill dis-
pensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice.
Table 1.Specifications
Model:D45
IceStorage:45 pounds
Electrical:120/1/60,3Amps
DrainConnection:3/4? FPT
ElectricalConnection:6',3--WireCordwith 3--Prong Ground Type Plug
Dimensions:16? Wx22? Dx26--1/2? H
Model:D90
IceStorage:90 pounds
Electrical:120/1/60,3Amps
DrainConnection:3/4? FPT
ElectricalConnection:6',3--WireCordwith 3--Prong Ground Type Plug
Dimensions:22? Wx28? Dx30? H

291561
INSTALLATION INSTRUCTIONS
1.Locatethe dispenserindoorsonalevelcountertop.Unpack the four (4)legsand install themintothe
threaded holesprovided inthe bottomof the unit.
2.Connect the 3/4? IPS (orequal)drainline tothe 3/4? threaded drainconnectionsat the lower rearof the
unit. Thisline mustpitch downwardto an open drain and mustcontainnotraps,orimproperdrainage will
result.
3.Clean the hopperinterior.(See Cleaning Instructionson page 3.)
4.Connect the powercordtoa120volt, 60 hertz,3--wire grounded receptacle.All electricalwiring mustcon-
formto nationaland localelectricalcodes.
CLEANING INSTRUCTIONS
WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp
objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage
may result.Do notuse solventsorothercleaning agents,as they may attack theplastic
material.
DISPENSER
1.Clean the ice dispenserinterioratleastonceamonth.
2.Lift off agitatorassemblyand wash and rinseit thoroughly.
3.Wash downthe inside of the hopperand top coverwithamilddetergentsolution and rinse thoroughlyto
remove all tracesofdetergent.
4.Replacethe agitator.
5.Sanitizethe inside of the hopperand agitatorwithasolution of1 ounce ofhousehold bleachin 2 gallonsof
water.
6.Removeicechutecoverasfollows:
A.Flex sidesoutwardto disengage lowerpins.
B.Lift icechutecoverto disengage upperpins.
C.Lowericechutecoverdown outofunit. NOTE:Itmay behelpfultotwistcoverslightly.
7.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto
remove all tracesofdetergent.
8.Sanitize asdescribed inStep 5.
9.Reversestepsabovetoreassembleicechute.

391561
OPERATINGINSTRUCTIONS
Fill the hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute.
Iceflow will continue until the leverisreleased.Ifice doesnotdispense,see the TROUBLESHOOTING GUIDE
tofind the cause.
NOTE:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupany spilledice
fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledontheunit
atall times.
MAINTENANCE
The following dispensermaintenanceshould be performed at the intervalsindicated:
CLEANING
DAILY(OR ASREQUIRED)
Removeforeign materialfromthe vending area sinkto preventdrain blockage.
WEEKLY(OR ASREQUIRED)
Clean the vending area.Check forproperwaterdrainage fromthe vending area sink.
MONTHLY
Clean and sanitizethe hopperinterior.(See CLEANINGINSTRUCTIONS.)
If the dispenserfailsto dispenseicewhen operated,check that the hopperhasiceinitand thatpowerisbeing
supplied tothe unit. If the problempersists,check the following:
1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).
2.Observewhetherthe gateisoperating.
Afterchecking the above,refertothe TROUBLESHOOTING GUIDEforpossible problemcausesand
corrective action.

491561
TROUBLESHOOTING GUIDE
Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice.
If the unitstill doesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating
the defect.
TroubleProbableCauseRemedy
BLOWNFUSE OR CIRCUIT
BREAKER.A.Shortcircuitinwiring.A.Repairwiring.
B.Defective gatesolenoid.B.Replace gatesolenoid.
C.Defective agitatormotor.C.Replace agitatormotor.
GATEDOES NOTOPEN.
AGITATOR DOES NOT TURN.A.No power.A.Restore power.
B.Bentdepressorplate(doesnot
actuateswitch).B.Replace depressorplate.
C.Defective dispensing switch.C.Replace dispensing switch.
GATEDOES NOTOPENOR
IS SLUGGISH.AGITATOR
TURNS.
A.Defective gatesolenoid.A.Replace gatesolenoid.
B.Weakgatespring.B.Replace gatespring.
C.Excessive pressure against
gateslide.C.Reduce pressure againstgate slide.
GATEOPENS.AGITATOR
DOES NOT TURN.A. Icesolidified in hopper.A.Breakup icein hopper.
B.Defective agitatormotor.B.Replace agitatormotor.
C.Defectivecapacitor (D90 only).C.Replacecapacitor.
ICEDISPENSES
CONTINUOUSLY.A.Stuck orbentdepressorplate (doesnotreleaseswitch)A.Replace depressorplate.
B.Defective dispensing switch.B.Replace dispensing switch.
C. Improperswitchinstallation.C.Properlyinstall switch.
SLUSHYICE.WATERIN
HOPPER.A.Blocked drain.A.Open drain.
B.Unitnotlevel.B.Levelunit.
C.Poorice qualitydue towater
qualityoricemakerproblems.C.Clean hopper, then replaceice.

591561
1 5/8-IN.1 5/8-IN.
15 7/8-IN.
12 5/8-IN.
18 9/16-IN.
21 25/32-IN.
22-IN.
19 3/4-IN.1 1/8-IN.
1 1/8-IN.
16 1/4-IN.
27 23/32-IN.
OUTLINE
OFUNIT
OUTLINE
OFUNIT
3/4-DIA.(4)
3/4-DIA.(4)
D45
D90
FIGURE1.MOUNTINGTEMPLATES

691561
T’STAT
RED
2
1LIGHTED DISPLAY
OPTION
LIGHT
BALLAST
STARTER
PORTION
CONTROL
OPTION
SERVICEINFORMATION
ELECTRICSHOCK HAZARD.DISCONNECT
POWER BEFORE SERVICINGUNIT.
DANGER!
WHEN REPLACINGSOLENOID,
ADJUST TO7/8AS SHOWN
BEFORETIGHTENING
MOUNTINGSCREWS.
7
8SOLENOID ADJUSTMENT
TERMINAL
BOARD
TO
TERMINAL
BOARD
PORTION
TIMEROR
TDSW
DISPENSE
SWITCH
GRN
GROUND
NL
DISPENSE
SWITCH
1 1/4AMPTIME
DELAYFUSE
GATE
SOLENOID
BLK
ICELEVELSIGNAL
OPTION
WHT
LIGHT
BLKWHT
WHT
WHT
RED
BLK
WHTRED
BLK
RED
AGITATOR
MOTOR
RED
CAPACITOR
D90 ONLY
FIGURE2.WIRINGDIAGRAM

791561
123
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
22
FIGURE3.SOLENOID ASSEMBLY-- EXPLODEDVIEWAND PARTSLIST
Index
No.PartNo. Qty.Name
1 21493 1 SolenoidMounting Plate
2# 31551 1 SolenoidServiceKit
3 70171 2 8--32 x3/8Phil TrHD Screw
4 70121 2 No.8 Lockwasher
5 50752 3 Isolator
6*50789 2 BumperAssembly
7*70423 1 CotterPin
8*10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 GateArmBearing
11 21492 1 Gate Lift Arm
12 70043 1 Flatwasher
13*70422 1 Spring
14 70263 1 1/4-20 x3/4HexHdScrew
15 70048 1 1/4 Lockwasher
16 70066 1 1/4Flatwasher
17 10077 1 PivotBearing
18 30227 1 1/4Quick ConnectTab
19 50305 ---- Lubricant
20*21592 1 Solenoid Linkage Pin
21*70433 2 RetainerRing
22 51088 ---- Loctite
----*70438 ---- Rebuilding Kit
NOTE:*Parts suppliedwithrebuilding kit.
# 31551 solenoidsuppliedwithitems20&21.

891561
2
7
8
3
4
5
10
CUP ACTIVATED
PUSH LEVER 7
10
8
FIGURE4.DISPENSINGLEVERSAND SWITCHES