Cornelius D100 User manual

ICE DISPENSER
ModelD100/D150
Installation Manual
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment
© CORNELIUS INC; 1989-2014 PRINTEDIN U.S.A
Publication Number: 91719
Release Date: April 01, 1994
Revision Date: May 09, 2014
Revision: B

TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
INSTALLATIONINSTRUCTIONS2............................................
CLEANING INSTRUCTIONS2................................................
DISPENSER2..........................................................
OPERATING INSTRUCTIONS3...............................................
START-UP AND OPERATINGINSTRUCTIONS3...........................
MAINTENANCE3...........................................................
PERIODIC CLEANING3.................................................
DAILY(ORAS REQUIRED)3.........................................
WEEKLY(ORAS REQUIRED)3......................................
MONTHLY3........................................................
GATERESTRICTORPLATE4........................................
ADJUSTMENTS4.......................................................
TROUBLESHOOTING GUIDE5...............................................
BLOWNFUSE OR CIRCUITBREAKER5..............................
GATEDOES NOTOPEN.AGITATOR DOES NOT TURN.5..............
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.5.......
GATEOPENS.AGITATOR DOES NOT TURN.5........................
ICEDISPENSES CONTINUOUSLY.5.................................
SLUSHYICE.WATERIN HOPPER.5.................................
SOLENOID ASSEMBLY PARTSLIST8........................................
MODEL3030 PARTSLIST10..................................................
LISTOF FIGURES
FIGURE1.GATERESTRICTORPLATE4..................................
FIGURE2.MOUNTINGTEMPLATED150 6................................
FIGURE3.WIRINGDIAGRAMD150 DISPENSER7.........................
FIGURE4.SOLENOIDASSEMBLY8......................................
FIGURE5.DISPENSINGLEVERS AND SWITCHES 9.......................
LISTOF TABLES
TABLE1.SPECIFICATIONS1............................................

1
SAFETY PRECAUTIONS
ALWAYS:Disconnectpowertothe dispenserbeforeservicing orcleaning.
NEVER:Place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator
rotation occurs automaticallywhenthedispenseris energized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.To ensurecontinued protection and sanitation,observe thefollowing:
ALWAYS:Besurethe removablelidisproperlyinstalled to preventunautho-
rized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS:Besurethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS:Keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice, which has frozenintolarge chunks,canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”
insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into
thedispenserhopper.
GENERALDESCRIPTION
The D150 ice dispensers solveyourice and beverage service needsinsanitary,spacesaving,economical
ways.Designed tobemanuallyfilled withicefromanyremoteice-making source, these dispenserswill dis-
pensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice.
Table 1.Specifications
Model:D100 D150
IceStorage:100 lbs.150 lbs.
Electrical:120/1/60 3 Amp 120/1/60 3 Amp
Drain
Connection:3/4? FPT3/4? FPT
Electrical
Connection:6',3-WireCordwith 3-Prong Ground Type Plug 6',3-WireCordwith 3-Prong Ground Type Plug
Dimensions:22? Wx29-3/4? Dx30-1/2? H22? Wx29-3/4? Dx32-3/4? H

2
INSTALLATION INSTRUCTIONS
1.*Locatethe dispenserindoorsonalevelcountertop.Unpack the four (4)legsand install themintothe
threaded holesprovided inthe bottomof the unit.
2.Connect the 3/4? IPS (orequal)drainline tothe 3/4? threaded drainconnectionsat the lower rearof the
unit. Thisline mustpitch downwardto an open drain and mustcontainnotrapsorimproperdrainage
will result.
3.Clean the hopperinterior.(see CLEANINGINSTRUCTIONS).
4.Connect the powercordtoa120volt, 60 hertz,3-wire grounded receptacle.All electricalwiring mustcon-
formto nationaland localelectricalcodes.
*Figure2showsthe mounting templateforthosewho desiretomountdispensersonacounter.
CLEANINGINSTRUCTIONS
WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp
objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage
may result.Do notuse solventsorothercleaning agents,as they may attack theplastic
material.
DISPENSER
1.Clean the ice dispenserinterioratleastonceamonth.
2.Lift off the agitatorassembly.Wash and rinsethemthoroughly.
3.Wash downthe inside of the hopperand top coverwithamilddetergentsolution and rinse thoroughlyto
remove all tracesofdetergent.
4.Replacethe agitator.
5.Sanitizethe inside of the hopperand agitatorwithasolution of1 ounce ofhousehold bleachin 2 gallons
ofwater.
6.Removeicechutecoverasfollows:
A.Flex sidesoutwardto disengage lowerpins.
B.Lift icechutecoverto disengage upperpins.
C.Lowericechutecoverdown outofunit. NOTE:itmaybe helpfultotwistcoverslightly.
7.Clean the inside of the icechute and icechutecoverwithamild detergentsolution and rinsethoroughlyto
remove all tracesofdetergent.
8.Reversestepsabovetoreassembleicechute.
9.Sanitize asdescribed inStep 5.

3
OPERATINGINSTRUCTIONS
START-UPAND OPERATING INSTRUCTIONS
Fill the hopperwithice and replacethe lid.Pushing the dispenserleverwill causeicetoflowfromthe icechute.
Iceflow will continue until the leverisreleased.Ifice doesnotdispensesee the TROUBLESHOOTING GUIDE
tofind the cause.
NOTE:Use caution toavoidspilling whenfilling dispenser. Immediately cleanupany spilledice from
filling oroperating theunit.To preventcontamination ofice,thelidmustbeinstalledonthe
unitatall times.
MAINTENANCE
PERIODIC CLEANING
The following dispensermaintenanceshould be performed at the intervalsindicated:
DAILY(orasrequired)
Removeforeign materialfromthe vending area sinkto preventdrain blockage.
WEEKLY(orasrequired)
Clean vending area.Check forproperwaterdrainage fromthe vending area sink.
MONTHLY
Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).
If thedispenserfailsto dispense ice when operated,check that thehopperhas ice initand thatpower
isbeing suppliedtotheunit. If theproblempersists,check thefollowing.
1.Determineif the agitatorisrotating (check forthe sound ofice movementinthehopper).
2. Observe whetherthegateisoperating.
Afterchecking the above,refertothe TROUBLESHOOTING GUIDEforpossible problemcausesand correc-
tive action.

4
GATERESTRICTORPLATE
CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting
restrictor.
INSTALL PLATEON
STUDSAS SHOWN
FIGURE1. GATERESTRICTORPLATE
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplate,installed init’shighestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe
removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operating,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,check the following.
1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).
2.Observewhetherthe gateisopening.

5
TROUBLESHOOTING GUIDE
Shouldyourunit fail to operate properly,check that thereispowertothe unitand that the hoppercontainsice. If
the unitdoesnotdispense,check the following chartunderthe appropriatesymptomsto aidinlocating the
defect.
TroubleProbableCauseRemedy
BLOWNFUSE OR CIRCUIT
BREAKER.A.Shortcircuitinwiring.A.Repairwiring.
B.Defective gatesolenoid.B.Replace gatesolenoid.
C.Defective agitatormotor.C.Replace agitatormotor.
GATEDOES NOTOPEN.
AGITATOR DOES NOT TURN.A.No power.A.Restore power.
B.Bentdepressorplate(doesnot
actuateswitch).B.Replace depressorplate.
C.Defective dispensing switch.C.Replace dispensing switch.
GATEDOES NOTOPENOR
IS SLUGGISH.AGITATOR
TURNS.
A.Defective gatesolenoid.A.Replace gatesolenoid.
B.Weakgatespring.B.Replace gatespring.
C.Excessive pressure against
gateslide.C.Reduce pressure againstgate slide.
GATEOPENS.AGITATOR
DOES NOT TURN.A. Icesolidified in hopper.A.Breakup icein hopper.
B.Defective agitatormotor.B.Replace agitatormotor.
ICEDISPENSES
CONTINUOUSLY.A.Stuck orbentdepressorplate (doesnotreleaseswitch)A.Replace depressorplate.
B.Defective dispensing switch.B.Replace dispensing switch.
C. Improperswitchinstallation.C.Properlyinstall switch.
SLUSHYICE.WATERIN
HOPPER.A.Blocked drain.A.Open drain.
B.Unitnotlevel.B.Levelunit.
C.Poorice qualitydue towater
qualityorice-makerproblems.C.Clean hopper, then replaceice.

6
16 1/4-IN.
*1 1/8-IN.
*18 3/4-IN.
29 3/4-IN.
*19 3/4-IN.
22-IN.
1 1/8-IN.
5/16 DIA.
OUTLINE
OFUNIT
NOTE:*Legmounting locationsfor ref (5/16--18 threads)
FIGURE2.MOUNTINGTEMPLATED150

7
ELECTRICSHOCK HAZARD.DISCONNECT
POWER BEFORE SERVICINGUNIT.
Q.C.CONNECTOR
WHT
CCWAGITA-
TOR
MOTOR
BLK
ORG
BLU
CAPACITOR
CONNECTION
MOTOR HEATER
OPTION
LIGHTED DISPLAY
OPTION
BALLAST
LIGHT
STARTER
24 V.
PORTION
CONTROL
OPTION
SERVICEINFORMATION
DANGER!
WHEN REPLACING
SOLENOID,
ADJUST TO7/8AS SHOWN
BEFORETIGHTENING
MOUNTINGSCREWS.
7
8SOLENOID
ADJUSTMENT
TERMINAL
BOARD
TO
TERMINAL
BOARD
PORTIONTIMER
OR RED
WHT
TDSW
DISPENSE
SWITCH
GRN
GROUND
NL
DISPENSE
SWITCH
WHT
1 1/4AMPTIME
DELAYFUSE
RED
WHT
GATE
SOLENOID
BLK
WHT
PNK
AGITATIONTIMER
NC
NO
C
BLK
BEVERAGE SYSTEM
KEY
SWITCH
OPTION
BEVERAGE
FAUCET
(TYPICAL)
TRANSFORMER
BLK
WHT
ICELEVELSIGNAL
OPTION
WHT
LIGHTT’STAT
RED
RED
BLK
RED
BLK
FIGURE3.WIRINGDIAGRAMD150 DISPENSER

8
123
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
22
22
FIGURE4.SOLENOID ASSEMBLY-- EXPLODEDVIEWAND PARTSLIST
Index
No.PartNo. Qty.Name
1 21493 1 SolenoidMounting Plate
2# 31551 1 SolenoidServiceKit
3 70171 2 8--32 x3/8Phil TrHD Screw
4 70121 2 No.8 Lockwasher
5 50752 3 Isolator
6*50789 2 BumperAssembly
7*70423 1 CotterPin
8*10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 GateArmBearing
11 21492 1 Gate Lift Arm
12 70043 1 Flatwasher
13*70422 1 Spring
14 70263 1 1/4-20 x3/4HexHdScrew
15 70048 1 1/4 Lockwasher
16 70066 1 1/4Flatwasher
17 10077 1 PivotBearing
18 30227 1 1/4Quick ConnectTab
19 50305 ---- Lubricant
20*21592 1 Solenoid Linkage Pin
21*70433 2 RetainerRing
22 51088 ---- Loctite
----*70438 ---- Rebuilding Kit
NOTE:*Parts suppliedwithrebuilding kit.
# 31551 solenoidsuppliedwithitems20&21.

9
27
5
6
28
24
23
2
CUP ACTIVATED
PUSH LEVER 5
6
2
FIGURE5.DISPENSINGLEVERSAND SWITCHES

10
MODELD100/D150 PARTSLIST
ItemNo.PartNo.Name
1 21491 GateSlide
2 23062 FoamShield
3 21515 DepressorLever
429026 AgitatorD100
4
26591 AgitatorD150
5 30895 DepressorSwitch
6 31007 SwitchBoot
7 32498 AgitatorMotor
8 51859 MotorShaft Seal
9 51860 MotorGasket
10 51757 Lid
11 50793 Sink
12 53015 IceChuteBack Section
1
2
53016 IceChuteCover
13 51891 GateGasket
14 70441 SinkGrill
15 70419 Leg
16 91498 Wiring Diagram
17 91723 “Press forIce”Label
18 30774 Capacitor,AgitatorMotor
19 31093 GateSolenoidAssembly
20 31551 GateSolenoidKit
21 70438 Rebuilding Kit(GateSolenoid)
22 31406 Fuse,GateSolenoid
23 22644 DepressorRetainer
24 27126 DepressorPush Lever
25 27107 DepressorRetainer(for27126)
26 70847 SpacerSwitch
27 215150 Depressor,Lever (Cup Activated)
28 22644 DepressorRetainer (For21515)

CORNELIUSINC.
CORPORATEHEADQUARTERS:
OneCorneliusPlace
Anoka,Minnesota55303-6234
[phone]
[phone]