Cornelius IMD300-30 Setup guide

COUNTERTOP ICEMAKER IMD SERIES
ILLUSTRATED PARTS LIST
Release Date: NA
Publication Number: 638085277IPL
Revision Date: August 11, 2011
Revision: E
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi-
ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per-
son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub-
ject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per-
sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper-
ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-
tact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
Printed in U.S.A.

© 2004-2011, IMI Cornelius Inc. - 1 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
IMD 300-15 CABINET PARTS ASSEMBLY AND PARTS LIST
2
3
4
5
6
7
8
9
10
*
* Not Shown
2
3
4
6
78910
11
5
1
Item
No. Part No. Name
1 638032724 Panel Left Side
638032731 Panel Top
638032721 Panel Right Side
638032768-002 Splash Panel Asmb Push But-
ton
638032768-003 Splash Panel Asmb Lever
638032715-007 Front Panel Push Button
638832715-006 Front Panel Lever
638032766 Drain Tray Kit (Tray, Grill &
Skirt)
638032765 Drain Tray Assembly
638032729 Grill Drain Tray
638032725 Drain Tray Skirt
638032822 Ice Chute
638038588 Cover Dispense Switch, Push
Button
638038589 Switch Dispense, Push Button
638032785 Switch Rocker
638032818 Wire Harness Front Cover
Item
No. Part No. Name

Publication Number: 638085277IPL 2 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL
IMD 300-30 AND IMD 600-30 CABINET PARTS ASSEMBLY AND PARTS LIST
2
3
4
5
6
7
8
9
10
*
*
*
*
*
11
* Not Shown
2
3
4
6
10
789
5
1
Item
No. Part No. Name
1638032037 Panel Left Side
638032038 Panel Top
638032036 Panel Right Side
638032030-002 Splash Panel Lever Actuated
638032145-006 Splash Panel Push Button
6638032025-
001Front Panel Lever Actuated
638032025-002 Front Panel Push Button
638032050 Drain Tray Kit (Tray, Grill &
Skirt)
638032043 Drain Tray Assembly
638032044 Grill Drain Tray?
638032041 Drain Tray Skirt
638006529 Cover Switch Lever Actuated
638008315 Switch Dispense Lever Actu-
ated
638031162 Boot Switch Lever Actuated
638009627 Plate Dispense Lever Actuated
638032049 Label “Push & Hold for Ice”
638038589 Switch Dispense, Push Button
638011601 Wire Asm. Switch Dispense
(Push Button Actuated)
638038588 Cover Dispense Switch, Push
Button
638011643 Cable Asm. Lever Actuated
638032039 Ice Chute
Item
No. Part No. Name

© 2004-2011, IMI Cornelius Inc. - 3 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
IMD 600-90 CABINET PARTS ASSEMBLY AND PARTS LIST
2
3
4
5
*
6
7
*
8
9
10
* Not Shown
Item
No. Part No. Name
1638032539 Panel Left Side
638032537 Panel Top
638032538 Panel Right Side
638032040-006 Panel Splash Asm. - Push Button
638032536-002 Front Cover, Push Button
638032536-001 Front Panel Lever Actuated
638032548 Drain Tray Kit (Tray, Grill &
Skirt)
638059270 Kit-Splash Panel 3FL
638058805 Grill Drain Tray
638032531 Drain Tray Skirt
638033508 Drain Tray, 8 Valve Drink Front
638033509 Grill Drain Tray, 8 Valve Drink
Front
638032531-001 Drain Tray Skirt, 8 Valve Drink
Front
638038588 Cover Dispense Switch Push
Button
638006529 Cover Switch, Lever Actuated
638038589 Switch Dispense Push Button
638011601 WIre Asm Dispense Push But-
ton
638008315 Switch Dispense Lever Actu-
ated
638011643 Cable Asm Lever Actuated
638031162 Boot Switch, Lever Actuated
638032287 Ice Chute
Item
No. Part No. Name

10
13 14 15 16
18 19 20 21
2
1
17
346
12
23
22
7
8
9
Publication Number: 638085277IPL 4 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL

© 2004-2011, IMI Cornelius Inc. - 5 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
REFRIGERATION AND FRAME ASSEMBLY IMD 300-15
2
3
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5
6
7
8
9
10
11
12
13
*
14
15
16
17
18
19
20
21
22
23
* Not Shown
Item
No. Part No. Name
1638000784 Condenser
638000872 Shroud Fan
638001007 Fan Blade
638003599 Bracket Fan Mounting
630900548 Water Level Control
638000525 Fan Motor 115V
638010016 Fan Motor 220V
638031108 Dispense Mechanism (115V)
638031108-01 Dispense Mechanism (220V)
630000717 Storage Bin Asmb.
638032770 Ice Level Control (115V)
638032770-002 Ice Level Control (220V)
638032776 Electrical Box Asm. (115V)
638032776-002 Electrical Box Asm. (220V)
638031763-002 Drain Receptacle Asm
See Diagram on Page 17 & Chart
on Page 18
638032739 Compressor 1/3hp R-134a
(115V)
638032845 Compressor 1/3hp R-134a
(220V)
638004393 Drier
638030732 Overload 115V
638032845001 Overload 220V
638030733 Relay 115V
638032845002 Relay 220V
638030734 Start Capacitor 115V
638032845-003 Start Capacitor 220V
638032714 Air Filter
638032762 Water Valve (115V)
638032762-002 Water Valve (220V)
638032777 Valve Needle 1/4 X 1/4 Female
Pipe
638032778 1/4 Hose Barb X 1/4 MPT
638007373 Connector 1/4 ML X 1/4 FPT
Brass
638032815 Water Dispense Tube
638006070 Tube Vinyl
Item
No. Part No. Name

11
6
2
1
345
10
10
7
8
9
Publication Number: 638085277IPL 6 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL

© 2004-2011, IMI Cornelius Inc. - 7 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
REFRIGERATION AND FRAME ASSEMBLY IMD 300-30 AND IMD 600-30
2
3
4
*
5
*
*
6
7
8
9
10
*
*
*
*
* Not Shown
NOTE: Compressor kit includes compressor, start components, and drier.
Item
No. Part No. Name
1
638004204 Condenser Air Cooled
638036383 Condenser IMD 300 Water
Cooled
638036272 Condenser IMD 600 Water
Cooled
638004285 Shroud Fan
638004387 Fan Blade
638004391 Bracket Fan Mounting
630900547 Water Level Control
638008646 Fan Motor (115V)
638008886-001 Fan Motor (220V)
638008943 Exhaust Fan (Water Cooled
Units)
638033058 Mounting Bracket Exhaust Fan
638011480-01 Cable Assembly
638031108 Dispense Mechanism (115V)
638031496-001 Dispense Mechanism (208V)
638031108-01 Dispense Mechanism (220V)
630000716 Storage Bin 300-30
630000715 Storage Bin 600-30
638031494-001 Ice Level Control (115V)
638031494-002 Ice Level Control (220V)
See Diagram on Page 17 &
Chart on Page 18
638031763-002 Drain Receptacle Asm.
164980002 Valve Water Regulating (Water
Cooled)
638009755 Pressure Switch (Water Cooled)
638004393 Drier
Item
No. Part No. Name
Item
No. 300-30 302-30 600-30 602-30 Description
11 631500016 631500017 631500018 631500019 Compressor Kit
* 638090121 638090131 638090221 162964041 Compressor
* 161998008 161998011 161998009 161998015 Start Relay
* 161165007 161165010 161165008 25335 Start Capacitor
* 638090123 161192004 Run Capacitor
* 638090221-001 Overload

456
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2
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9
7
3
Publication Number: 638085277IPL 8 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL

© 2004-2011, IMI Cornelius Inc. - 9 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
REFRIGERATION AND FRAME ASSEMBLY IMD 600-90
2
3
4
5
6
7
8
*
*
*
*
*
* Not Shown
NOTE: Compressor kit includes compressor, start components, and drier.
Item
No. Part No. Name
1638036273 Condenser Air Cooled
638036272 Condenser Water Cooled
638090635 Shroud Condenser
638090630 Front End Asm. (115V)
638090630-001 Front End Asm. (208V)
638090630-002 Front End Asm. (220V)
638090236 Fan Motor (115V)
638090234 Fan Motor (208V)
638090233 Fan Motor (220V)
638090009 Bracket Fan Motor
638096723 Fan Blade
630900548 Water Level Control Asm.
638090625 Electrical Box Asm. (115V)
638090625-002 Electrical Box Asm. (220V)
164980002 Valve Water Regulating Water
Cooled
638009755 Pressure Switch Water Cooled
638008943 Fan Exhaust (115V) Water
Cooled
638031832 Bracket Exhaust Fan Water
Cooled
638031763-00 Drain Receptacle Assembly
Item
No. Part No. Name
Item
No. 600-90 602-90 Description
9 631500018 631500019 Compressor Kit
* 638090221 162964041 Compressor
* 161998009 161998015 Start Relay
* 161165008 25335 Start Capacitor
* 161192004 Run Capacitor
* 638090221-001 Overload

Publication Number: 638085277IPL 10 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL
WATER CONTROL ASSEMBLY AND PARTS LIST IMD 300-15
2
3
1
2
3
Item
No. Part No. Name
1630900548 Water Level Control Assy.
638008483-06 Reed Switch Assy.
638030024 Brkt - Water Level
Item
No. Part No. Name

© 2004-2011, IMI Cornelius Inc. - 11 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
WATER CONTROL ASSEMBLY AND PARTS LIST IMD 300-30 & IMD 600-30
1
2
3
4
5 (X2)
2
3
4
5
Item
No. Part No. Name
1630900547 Water Level Control Assy.
638004717 Brkt - Water Level
638008483-01 Reed Switch Assy.
638008097 Clamp - Reed Switch
161168017 Screw - 6-32
Item
No. Part No. Name

Publication Number: 638085277IPL 12 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL
WATER CONTROL ASSEMBLY AND PARTS LIST IMD 600-90
2
3
1
2
3
Item
No. Part No. Name
1630900548 Water Level Control Assy.
638008483-03 Reed Switch Assy.
638030024 Brkt - Water Level
Item
No. Part No. Name

© 2004-2011, IMI Cornelius Inc. - 13 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL
ICE LEVEL CONTROL ASSEMBLY IMD 300-15
Side View
13
1
5
12
11
10
9
7
6
8
3
4
2
4
17 16 15
18
19
20
21
22
23
14
24
Ground
Top View

Publication Number: 638085277IPL 14 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL
ICE LEVEL CONTROL ASSEMBLY IMD 300-15
Item
No. Part No. Name Item
No. Part No. Name
1638032760
638032760-002
Gear Motor Dispense (115V)
Gear Motor Dispense (220V) 13 638007026-16 Screw No.8-32 X 1-1/2” Long
2 638032759 Spacer Eyelet 14 638032747 Rod Actuator
3 638007051-08 Screw No.10-32 X 5/8” Long
BHMS 15 638032750 Ice Level Plate
4 638007204-06 Nut No.10-32 Keps Stainless
Steel 16 638032754 Spacer
5 638032748 Cable Gear Motor 17 638032713 Push On Ring 1” Dia.
6 638003924 Switch 18 638007301-18 Washer Plain Flat
7 638032745 Switch Bracket 19 27103 Screw 1/4-20 X 1/2” Long
8 638007002-12 Screw No.6-32 X 1” Long 20 638032719 Agitator Arm
9 638007341-10 Strain Relief 21 638032718 Upper Agitator Plate
10 638032771 Cable Ice Level Control 22 638032761 Agitator Shaft
11 638007009-02 Screw No.6 X 3/8” Long 23 638007345-07 Roll Pin .125 Dia. X 3/4” Long
12 638004001 Cover Switch 24 638036645 Gasket Strip 4 pieces at 10-3/8”
Long

TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 300-30 AND 600-30
PART NUMBER 638031494-001 (115V) AND 638031494-002 (220V)
SIDE VIEW ICE LEVEL CONTROL ASSEMBLY IMD 300-30 AND 600-30
PART NUMBER 638031494-001 (115V) AND 638031494-002 (220V)
2
1
24
20
8
21
16
13
15
14
22
18
23
19
25
12
9
5
67317 10 4
11
© 2004-2011, IMI Cornelius Inc. - 15 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL

Publication Number: 638085277IPL 16 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL
ICE CONTROL LEVEL ASSEMBLY IMD 300-30 AND IMD 600-30
* Not Shown
Item
No. Part No. Name Item
No. Part No. Name
1 638031075 Top Cover Outside 14 638031147 Ice Level Plate
2638031493-001
638031493-002
Dispense Motor Asm. (115V)
Dispense Motor Asm. (220V) 15 638031100-06 Rivnut Fastener
3 638031077 Switch Mounting Bracket 16 638031076 Top Cover Inside
4 638031011 Switch Bracket 17 638007264-02 Nut Tinnerman Twin
5 638031156 Ice Level Switch 18 638031078 Agitator Arm
6 638011396 Bin Control Cable 19 27103 Screw 1/4-20 X 1/2” Long
7 638007308-01 Washer Fibre 20 638007002-03 Screw No.6-32 X 3/8” Long
8 638007009-10 Screw No.6-32 X 1-1/4” Long 21 07313 Strain Relief
9 638031010 Rod Actuator 22 70910 Screw No.10-32 X 1-1/4” Long
10 638031014 Spring Return 23 638007301-18 Washer
11 638007337-02 E-Ring 24 07051-07 Screw No.10-32 X 3/8” Long
12 638031146 Motor Mounting Bracket 25 638031159 Upper Agitator Arm
13 638031150 Diaphram * 638011620 Main Power Cable

TOP VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90
SIDE VIEW ICE LEVEL CONTROL ASSEMBLY IMD 600-90
1220
3
19
27
28 29 830
31
32
26
25
19
23
24
2
20
39
38
33 34 35 36
21 22
19
18
17
16
6
7
8
37
9
10
12
5
678
11
11
14 11
15
14
13 11
12
11
10 13
© 2004-2011, IMI Cornelius Inc. - 17 - Publication Number: 638085277IPL
Counter Top Icemaker IMD Series IPL

Publication Number: 638085277IPL 18 - © 2004-2011, IMI Cornelius Inc.
Counter Top Icemaker IMD Series IPL
ICE LEVEL CONTROL ASSEMBLY IMD 600-90
Item
No. Part No. Name Item
No. Part No. Name
1 638031893 Insulated Bin Cover Asm. 22 70910 Screw No.10-32 X 1-1/4” Long
2 638036605 Sprocket 24T 23 638007201-10 Nut No.10-32
3 638036645 Gasket (underside of bin cover) 24 638047377-001 Collar Shaft .75 I.D.
4 638009062-02 Chain 25 638004001 Switch Cover
5 638036604 Sprocket 20T 26 638007009-10 Screw No.6 X 1-1/8” Long
6 01470 No.10 Lock Washer 27 638003924 Switch
7 638007052-02 Screw No.10-32 X 1/2” Long 28 638001662 Switch Insulator
8 638000845 No.10 Flat Washer 29 638007337-03 E-Ring
9
638036587-01
638031849
638031849
Dispense Motor Asm (115V)
Dispense Motor Asm. (208V)
Dispense Motor Asm. (220V)
30 638007264-02 Tinnerman Nut Twin
10 638005633 Special Screw 1/4-20 X 9/16” Long 31 638032571 Switch Mounting Bracket
11 00885 Washer 1/4 External Tooth 32 638032567 Actuating Pin Ice Level
12 168833003 Flat Washer 33 638036910 Hub-Agitator Shaft
13 638007206-07 Jam Nut 1/4-20 34 638007301-039 Flat Washer
14 638007088-06 Screw 1/4-20 X 3/4” Long 35 638040033 Retaining Ring
15 638036651 Tension Bracket Motor 36 638033798 Shaft, Agitator
16 638036577 Hinge Ice Control 37 638036923 Agitator Blade Assembly
17 724576 RIVET .130 DIA PLASTIC 1/
16GRP 38 27103 Screw 1/4-20 X 1/2” Long
18 164005001 Pop Rivet 39 638007301-18 Flat Washer
19 638036938 Plate Ice Control * 163424000 Strain Relief
20 638036123 Key Square Drive * 638011665 Jumper Wire Ice Level Switch
21 638036603 Spacer Hub