Cornwell tools Cat850xlr User manual

CAT850XLR Rev. 2/3/15

CAT850XLR

Reversible Extended

Cut-Off Tool

Operating Instructions • Warning Information

• Parts Breakdown

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

 

 

products, and

 

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, such as those

dust masks that are specially designed to filter out microscopic particles.

Free Speed: ........................15,000 RPM

Motor .................................0.9 HP

Air Inlet: ............................. 1/4" NPT

Recommended Hose Size:..................3/8" I.D.

Recommended Air Pressure: ................ 90 psig

Air Consumption: ........................3.6 CFM

Length:.................................14.5"

Net Weight:........................... 1.85 lbs.

Wheel Size:...............................4.0"

Sound Level ............................89 dBA

Vibration Level ..........................1 m/s²

SPECIFICATIONS

ALWAYS READ

INSTRUCTIONS BEFORE

USING POWER TOOLS

ALWAYS WEAR

SAFETY GOGGLES

ALWAYS WEAR HEARING

PROTECTION

ALWAYS WEAR FACE

PROTECTION

ALWAYS WEAR HAND

PROTECTION

AVOID PROLONGED

EXPOSURE TO VIBRATION

RATED RPM OF THE

ACCESSORY MUST

EXCEED THE MAXIMUM

TOOL RPM SHOWN





90 PSIG, 6.2 BAR

WARNING

RPMRPMRPM

CAT850XLR 2 Rev. 2/3/15

FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.

WARNING

THIS INSTRUCTION MANUAL CONTAINS

IMPORTANT SAFETY INFORMATION.

READ THIS INSTRUCTION MANUAL CAREFULLY

AND UNDERSTAND ALL INFORMATION BEFORE

OPERATING THIS TOOL.

• Itistheresponsibilityoftheownertomakesureall

 personnelreadthismanualpriortousingthisairtool.

 Itisalsotheresponsibilityoftheairtoolownertokeep

 thismanualintactandinaconvenientlocationforall

 toseeandread.Ifthemanualorproductlabelsarelost

 ornotlegible,contactCornwellforreplacements.Ifthe

 operatorisnotfluentinEnglish,theproductandsafety

 instructionsshallbereadtoanddiscussedwiththe

 operatorintheoperator'snativelanguagebythe

 purchaser/ownerorhisdesignee,makingsurethat

 theoperatorcomprehendsitscontents.

• Alwaysoperate,inspectandmaintainthistoolin

 accordancewithAmericanNationalStandards

 InstituteSafetyCodeofPortableAirTools(ANSIB186.1)

 andanyotherapplicablesafetycodesandregulations.

• Forsafety,topperformanceandmaximumdurability

 ofparts,operatethistoolat90psig:6.2barmaxair

 pressurewith3/8"diameterairsupplyhose.

• Alwayswearimpact-resistanteyeandface

 protectionwhenoperatingorperforming

 maintenanceonthistool(usersandbystanders).

• Alwayswearhearingprotectionwhenusingthistool

 (usersandbystanders).Highsoundlevelscancause

 permanenthearingloss.Usehearingprotectionas

 recommendedbyyouremployerorOSHAregulation.

• Operatorsandmaintenancepersonnelmustbe

 physicallyabletohandlethebulk,weightandpower

 ofthistool.

• Operationcancauseimpacts,cuts,abrasionsandheat.

 Wearglovestoprotecthands.

• Keepthetoolinefficientoperatingcondition.

• Airunderpressurecancausesevereinjury.Never

 directairatyourselforothers.Alwaysturnofftheair

 supply,drainhoseofairpressureanddetachtoolfrom

 airsupplybeforeinstalling,removingoradjustingany

 accessoryonthistool,orbeforeperformingany

 maintenanceonthistool.Failuretodosocouldresult

 ininjury.Whiphosescancauseseriousinjury.Always

 checkfordamaged,frayedorloosehosesandfittings,

 andreplaceimmediately.Donotusequickdetach

 couplingsattool.Seeinstructionsforcorrectset-up

 onpage4.

• Airpoweredtoolscanvibrateduringuse.Vibration,

 repetitivemotionsoruncomfortablepositionsover

 extendedperiodsoftimemaybeharmfultoyour

 handsandarms.Discontinueuseoftoolifdiscomfort,

 tinglingfeelingorpainoccurs.Seekmedicaladvice

 beforeresuminguse.

• Slipping,trippingand/orfallingwhileoperatingairtools

 canbeamajorcauseofseriousinjuryordeath.Beaware

 ofexcesshoseleftonthewalkingorworksurface.

• Keepbodyworkingstancebalancedandfirm.

 Donotoverreachwhenoperatingthetool.

• Anticipateandbealertforsuddenchangesinmotion

 duringstartupandoperationofanypowertool.

• Donotcarrytoolbythehose.Protectthehose

 fromsharpobjectsandheat.

• Toolshaftmaycontinuetorotatebrieflyafterthrottle

 isreleased.Avoiddirectcontactwithaccessoriesduring

 andafteruse.Gloveswillreducetheriskofcutsorburns.

• Keepawayfromrotatingendoftool.Donotwear

 jewelryorlooseclothing.Securelonghair.Scalping

 canoccurifhairisnotkeptawayfromtooland

 accessories.Chokingcanoccurifneckwearisnot

 keptawayfromtoolandaccessories.

• NotedirectionofrotationBEFOREoperatingthistool.

• Donotuse(ormodify)thetoolforanyotherpurpose

 thanthatforwhichitwasdesignedwithoutconsulting

 themanufacturer'sauthorizedrepresentative.

• Donotlubricatetoolswithflammableorvolatile

 liquidssuchaskerosene,dieselorjetfuel.

• Thistoolisnotinsulatedagainstelectricshock.

• Thistoolmustnotbeusedinexplosiveatmospheres.

• Servicingandrepairsshouldonlybemadebyan

 authorizedservicecenter.

• Donotforcetoolbeyonditsratedcapacity.

• RPM of the accessory must exceed tool RPM.

• 

• Use accessories recommended by Cornwell Tools.

 

 

 

 

 

• Keeptooloutofreachofchildren.

• Donotremoveanylabels.Replaceanydamagedlabels.

• Thisproductmaycontainoneormorechemicalsknown

 totheStateofCaliforniatocausecancerandbirthdefects

 orotherreproductiveharm.Wash hands thoroughly after

handling.

• Failuretoheedthesewarningsmayresultinseriousor

 fatalpersonalinjuryand/orpropertydamage.

RPMRPMRPM

CAT850XLR 3 Rev. 2/3/15

PARTS BREAKDOWN - CAT850XLR

REF. # ITEM # DESCRIPTION QTY

 1 RS732701 FORWARD/REVERSEKNOB 1

 2 RS820R02 O-RING(AS015) 1

 3 RS246002 O-RING(3.5x1.4) 1

 4 RS820R04 VALVESTEM 1

 5 RS288302 O-RING(P10) 1

 6 RS820R06 SPEEDREGULATOR 1

 7 RS850XLR07 AIRINLET 1

 8 RS850XLR08 EXHAUSTSLEEVE 1

 10 RS850XLR10 PROTECTINGRUBBER 1

 11 RS820R11 THROTTLELEVERPIN(3.1x16L) 1

 12 RS820R12 SAFETYTHROTTLELEVER 1

 13 RS820R13 SPRING 1

 14 RS820R14 TIPVALVE 1

 15 RS820R15 WASHER(6x13.8x1.6T) 1

 16 RS820R161A PIN(2.8x25.8L) 1

 17 RS850XLR17CW HOUSING 1

 18 RS21114 BEARING(626ZZ) 1

 19 RS820R19 WASHER(17x33.2x0.8T) 1

 20 RS820R20 REARPLATE 1

 22 RS850XLR22 ROTORBLADE 4

 23 RS850XLR23 ROTOR 1

 24 RS850XLR24 CYLINDER 1

 25 RS820R25 BEARINGSPACER 1

 26 RS288323 PIN(2.5x6L) 2

 27 RS850XLR27 FRONTPLATE 1

 28 RS10920 BEARING(6000ZZ) 1

 29 RS2880L28 COUPLINGNUT 2

 30 RS2880L29 COUPLING 1

 31 RS30RXL30 BEARING(699ZZ) 1

 32 RS850XLR32 NUT 1

 33 RS850XLR33 CLAMPNUT 1

 34 RS850XLR34 SPINDLEHOUSING 1

 35 RS850XLR35 SPINDLE 1

 36 RS288734 BEARING(609ZZ) 2

 37 RS850XLR37 PINIONGEAR(15T) 1

 38 RS850XLR38 SCREW(M4x20L) 1

 39 RS25439 ANGLEHOUSING 1

 40 RS850XLR40 WASHER 1

REF. # ITEM # DESCRIPTION QTY

 41 RS850XLR41 BEARING(HKU609) 1

 43 RS850XLR43 SPINDLE/BEVELGEARASSY.(18T) 1

 44 RS700506 BEARING(6904ZZ) 1

 45 RS850XLR45 NUT 5

 46 RS60139 SCREW(M4x16L) 1

 47 RS850XLR47 HANDLELINK 1

 48 RS850XLR48 FACEPLATE 1

 49 RS850XLR49 SCREW(M4x10L) 4

 50 RS850XLR50 DISCCOVER 1

 51 RS288542 SCREW(M4x6L) 4

 52 RS850XLR52 NUT 1

 53 CAT850CW10 4"CUTTINGWHEEL(Packof10) 1

 54 RS850XLR54 WASHER 1

 55 RS820R36 NUT 1

 56 RS850XLR56 SCREW(M5x10L) 1

 58 RS31539 HEX(4mm) 1

 59 RS850XLR59 STOPSPANNER(17mm) 1

 60 RS850XLR60 O-RING(S16) 1

 61 RS288331 GREASEFITTING(3/16") 1

 62 RS25462 SPRING 1

 63 RS25463 PIN 1

 64 RS25464 NUT 1

 65 RS1872L34 HANDLELINK(LEFT) 1

 66 RS1872L35 HANDLELINK(RIGHT) 1

 67 RS1872L37 NUT(M5) 2

 68 RS1872L36 SCREW(M5x13L) 2

 69 RS60138 HANDLEGRIP 1

 70 RS103740 MUFFLERBODY 1

 71 RS850XLR71 WASHER 1

 72 RS850XLR72 O-RING(AS125) 1

 73 RS850XLR73 O-RING(S30) 1

 76 RS850XLR76 NUT 1

 77 RS850XLR77 SCREW(M4x8L) 1

 78 RS850XLR78 SNAPRING(RTW-18) 1

 79 RS850XLR79 FORWARD/REVERSEVALVE 1

 80 RS10015 SNAPRING 1

 NotShown

 RSCAT850XLRWL WARNINGLABELKIT 1

Onlypartsidentifiedbypartnumberaboveareavailableforpurchase.

19 18

26 20

14 13

CAT850XLR 4 Rev. 2/3/15

Drain Daily

RegulatorOilerQuick CouplerLeader

Hose

Nipple

Do Not Install

Quick Coupling

Here

Nipple

Filter

Air Supply

Whip Hose

AIR SUPPLY

Tools operateonawiderangeofairpressures. It is required that

air pressure measures 90 psig at the tool with the trigger fully

depressedandnoloadappliedtothetool.Higherpressure(over90

psig;6.2bar)raisesperformancebeyondtheratedcapacityofthe

tool,whichwillshortentoollifeandcouldcauseinjury.

Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterinthe

airlinewillcausedamagetothetool.Drainthewaterfromairlines

andcompressorpriortorunningtool.Cleantheairinletfilterscreen

weekly.Therecommendedhookupprocedurecanbeviewedinthe

abovefigure.

Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.

Linepressureshouldbeincreasedtocompensateforunusuallylong

airhoses(over25feet).Minimumhosediametershouldbe3/8"I.D.

andfittingsshouldhavethesameinsidedimensionsandbetightly

secured.

Ensureanaccessibleemergencyshutoffvalvehasbeeninstalledin

theairsupplylineandmakeothersawareofitslocation.

LUBRICATION

Lubricatetheairmotordaily with highqualityairtooloil.If no air

line oiler is used, run 1/2 oz. of oil through the tool.The oil can

be squirted into the tool air inlet or into the hose at the nearest

connectiontotheairsupply,thenrunthetool.Arustinhibitiveoilis

acceptableforairtools.

WARNING:After an airtoolhasbeenlubricated,oilwilldischarge

throughtheexhaustportduringthefirstfewsecondsofoperation.

Theexhaustportmustbecoveredwithatowelbeforeapplyingair

pressuretopreventseriousinjury.

OPERATION

Letthetooldothework.Donotputextremepressureonthetool.

This will only slow down the speed of the cutting wheel, reduce

cuttingefficiency,andputanadditionalburdenonthemotor.Start

thetooloffthework,setitdownontheworkevenlyandmovein

thedirectiondesiredtomakethecut.Whenfinishedcutting,liftoff

theworkbeforestoppingthemotor.

Alwaysusetherequiredwheelguardtopreventinjuryfrombroken

cut-offwheelparts.If a guard has withstood a wheel breakage,

discontinue its use and replace it with a new guard. It may be

damaged. Position the guard between the cut-off wheel and the

operator.Usebarrierstoprotectothersfromwheelfragmentsand

cuttingsparks.

     to guard

against flying rust and chips (users and bystanders). Use only

       Even small projectiles

caninjureeyesand cause blindness.Acut-offwheelthatbreaks

can cause very serious injury. Daily measure the tool speed with

atachometertomakesurethespeedisnotgreaterthantheRPM

markedonthecut-offwheel.

with a speed lower than the tool speed.

NOTE:Beforecutting,testcut-offwheelbybrieflyrunningthetool

atfullthrottle,underabarrier(suchasaheavyworktable)tostop

anypossiblebrokenwheelparts.

NOTE:Always shut off air supply, drain hose of air pressure and

disconnecttoolfromairsupplywhennotinuse,beforechanging

accessoriesorwhenmakingrepairs.

TROUBLESHOOTING

Otherfactorsoutsidethe tool may causelossofpowerorerratic

action.Reducedcompressoroutput,excessivedrainontheairline,

moistureorrestrictionsinairpipesortheuseofhoseconnections

ofimpropersizeorpoorconditionsmayreduceairsupply.Gritor

gum deposits in the tool may cut power and may be corrected

by cleaning the air strainer and flushing out the tool with gum

solventoiloranequalmixtureofSAE#10andkerosene.Ifoutside

conditionsareinorder,disconnecttoolfromhoseandtaketoolto

yournearestauthorizedservicecenter.

WARRANTY

CornwellQualityToolsCompany(“Cornwell”)warrantsthisproductagainstdefectsinmaterialandworkmanshipforaperiodofONE(1)YEARfromthedateoforiginalretailpurchase.

Subjecttotheconditionsandlimitationssetforthbelow,Cornwellwill,atitsoption,eitherrepairorreplaceanypartoftheproduct(s)thatprovesdefectivebyreasonofimproper

workmanshipormaterials.

This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or

modification.Repairs,disassemblyandmodificationareonlyauthorizedtobemadebyCornwelloraCornwellAuthorizedWarrantyCenter.

WARRANTY SERVICE

Inordertohaveyourtoolrepaired,returnthetooltoanyCornwellAuthorizedWarrantyCenter,freightprepaid.Pleaseincludeacopyofyourproofofpurchaseandabriefdescription

oftheproblem.Thetoolwillbeinspectedandifanypartorpartsarefoundtobedefectiveinmaterialorworkmanship,theywillberepairedfreeofcharge,andtherepairedtoolwill

bereturnedtoyoufreightprepaid.

EXCLUSIONS AND LIMITATIONS

THISWARRANTYANDTHE REMEDIESSETFORTHABOVEARE EXCLUSIVEANDIN LIEUOFALL OTHERWARRANTIES,REMEDIESANDCONDITIONS,WHETHERORAL ORWRITTEN,

EXPRESSORIMPLIED.CORNWELLSPECIFICALLYDISCLAIMSANYANDALLIMPLIEDWARRANTIES,INCLUDING,TOTHEEXTENTPERMITTEDBYAPPLICABLELAW,ANYWARRANTIES

OFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE.IFCORNWELLCANNOTLAWFULLYDISCLAIMIMPLIEDWARRANTIESUNDERTHISLIMITEDWARRANTY,ALLSUCH

IMPLIEDWARRANTIESARELIMITEDINDURATIONTOTHEDURATIONOFTHISWARRANTY.

INNOEVENTSHALLCORNWELLBELIABLETOTHEPURCHASERORTOTHEUSEROFACORNWELLPRODUCTFORANYSPECIAL,INCIDENTALORCONSEQUENTIALDAMAGESBASED

UPON BREACH OFWARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, ORANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE,WITHOUT LIMITATION, EXPENSES, LOST

REVENUES,LOSTSAVINGS,LOSTPROFITS,ORANYOTHERINCIDENTALORCONSEQUENTIALDAMAGESARISINGFROMTHEPURCHASE,USEORINABILITYTOUSETHECORNWELL

PRODUCT.

Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesorexclusionsorlimitationonthedurationofimpliedwarrantiesorconditions,sotheabove

limitationsorexclusionsmaynotapplytoyou.Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightsthatvarybystate.

RepairkitsandreplacementpartsareavailableformanyCornwellproducts,regardlessofwhetherornottheproductisstillcoveredbyawarrantyplan.