Cotek S600R Series User manual

S600,S600R Series
Pure Sine Wave Inverter
User’s Manual

List of contents
1. Important Safety Instructions……………………………………………… 1
1-1 General Safety Precautions…………………………………………… 1
1-2 Precautions When Working With Batteries………………………….. 1
2. Features………………………………………………………………………... 2
2-1 Application………………………………………………………………. 2
2-2 Electrical Performance………………………………………………… 3
2-3 Mechanical Drawings………………………………………………….. 4
3. Introduction…………………………………………………………………… 5
3-1 Front Panel Operations………………………………………………... 5~6
3-2 Rear Panel Operations………………………………………………… 7~8
3-3 Installation………………………………………………………………. 9
3-4 Quick hook – up and testing…………………………………………... 10~11
3-5 AC Safety Grounding………………………………………………….. 12~13
3-6 Making DC Wiring Connections………………………………………. 13~14
3-7 Inverter Operation……………………………………………………… 15
4. Troubleshooting guide……………………………………………………… 16
5. Maintenance…………………………………………………………………… 17
6. Warranty……………………………………………………………………….. 17
7. Appendices……………………………………………………………………. 18
7-1 CE (LVD EN60950) Declaration of Conformity……………………... 18
7-2 FCC (Class B) Declaration of Conformity…………………………… 19
7-3 e-mark (e13 020866) Declaration of Conformity…………………… 20~21
7-4 UL (UL458) NOTICE OF COMPLETION 22
©Copyright ：This manual is the copyright of COTEK Electronic lnd. Co., Ltd. And may not be reproduced or copied
without the express permission of the owner.
A0-R603-30001
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1. Important Safety Instructions
WARNING!
Before you install and use Your Inverter, be to read and
save these safety instructions.
1-1. General Safety Precautions
1-1-1. Do not expose the Inverter to rain, snow, spray, bilge or dust.
To reduce risk of hazard, do not cover or obstruct the ventilation
openings. Do not install the Inverter in a zero-clearance compartment.
Overheating may result.
1-1-2. To avoid a risk of fire and electronic shock. Make sure that existing
wiring is in good electrical condition; and that wire size is not
undersized.
Do not operate the Inverter with damaged or substandard Wiring.
1-1-3. This equipment contains components which can produce arcs or
sparks. To prevent fire or explosion do not install in compartments
containing batteries or Flammable materials or in locations which
require ignition protected equipment. This includes any space
containing gasoline-powered machinery, fuel tanks, or joints, fittings,
or other connection between components of the fuel system.
1-2. Precautions When Working with Batteries
1-2-1. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters eye, immediately flood eye with running
cold water for at least 20 minutes and get medical attention
immediately.
1-2-2. Never smoke or allow a spark or flame in vicinity of battery or Engine.
1-2-3. Do not drop a metal tool on the battery. The resulting spark or
short-circuit on the battery of other electrical part may cause an
explosion.
1-2-4. Remove personal metal items such as rings, bracelets, necklaces,
and watches when working with a lead-acid battery,
A lead-acid battery produces a short-circuit current high enough to
weld a ring or the like to metal, causing a severe burn.
1

2. Features
Pure sine wave output (THD < 3%)
Output frequency：50 / 60Hz switch selectable
Input & output fully isolation design
High efficiency 88~94%
Capable of driving highly reactive & capacitive loads at start moment.
Tri-Color indicators display input voltage & output load level
Loading controlled cooling fan
Advanced microprocessor
Protection：Input low voltage Overload Short circuit
Low battery alarm Input over voltage Over temperature
2-1. Application
2-1-1. Power tools – circular saws, drills, grinders, sanders, buffers, weed
and hedge trimmers, air compressors.
2-1-2. Office equipment – computers, printers, monitors, facsimile machines,
scanner.
2-1-3. Household items – vacuum cleaners, fans, fluorescent and
incandescent lights, shavers, sewing machines.
2-1-4. Kitchen appliances – coffee makers, blenders, ice markers.
2-1-5. Industrial equipment – metal halide lamp, high – pressure sodium lamp.
2-1-6. Home entertainment electronics – television, VCRs, video games,
stereos, musical instruments, satellite equipment.
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2-2. Electrical Performance
Specification Model No.
Item S600-112 S600-124 S600-148 S600-212 S600-224 S600-248
Continuous Output Power 600W
Maximum Output Power (3Min.) 680W
Surge Rating 800W
Input voltage 12V 24V 48V 12V 24V 48V
Output Voltage 100 / 110 / 120V ± 3% 220 / 230 / 240V ± 3%
Frequency
(Switch Selectable) 50 / 60Hz ± 0.05%
Efficiency (full load) 87.0% 90.0% 92.0% 90.0% 93.0% 94.0%
No Load Current Draw 0.87A 0.43A 0.23A 0.83A 0.43A 0.22A
Output Waveform Pure Sine Wave ( THD < 3% )
Output voltage Regulation 100 / 110 / 120V RMS –10%/+4% 220 / 230 / 240V RMS –10%/+4%
Input Voltage Regulation 10.5-15
VDC
21.0-30
VDC
42-60
VDC
10.5-15
VDC
21.0-30
VDC
42-60
VDC
Input Level Indicator
Load Level Indicator Red / Orange / Green LED
Failure Indicator Red LED
Protection Overload, Short Circuit, Reverse Polarity (Fuse),
Over / Under Input Voltage, Over Temperature.
Safety UL458 EN60950
EMC FCC Class B
EN50081-1：1992
EN50082-1：1992
EN55022B：1994
EN61000-4-2：1995
EN61000-4-3：1996
ENV50204：1995
e-Mark
e13-020866
Operating Temperature Range 0 – 40 ℃
Storage Temperature Range -30℃to 70℃
Cooling Loading controlled cooling fan
Dimensions 295(L) x 180(w) x 72(H) mm / 11.61(L) x 7.09(W) x 2.83(H) Inch
Weight 2.7 kgs. / 5.4 Lbs.
★★ Model S600R differs from Model S600 by the addition of a remote ON/OFF port . ★★
3

2-3. Mechanical Drawings
PURE SINE WAVE INVERTER
4

3. Introduction
This power inverter series is a the member of the most advanced line of mobile
AC power systems available.
To get the most out of the power inverter, it must be installed and used properly.
Please read the instructions in this manual before installation and operation this
model.
3-1. Front Panel Operations：
3-1-1. Front view：
PURE SINE WAVE INVERTER
3-1-2. ON / OFF switch：
Power ON / OFF switch, leave in the OFF position during installation.
3-1-3. Input Level：Display Input Voltage
LED Status DC 12V DC 24V DC 48V
Red Blink (Slow) 10.5~10.9 21.0~21.8 42.0~43.6
Red 10.9~11.3 21.8~22.6 43.6~45.2
Orange 11.3~12.0 22.6~24.0 45.2~48.0
Green 12.0~14.0 24.0~28.0 48.0~56.0
Orange Blink 14.0~14.7 28.0~29.4 56.0~58.8
Red Blink (Fast) 14.7!29.4!58.8!
5

3-1-4. Load Level：Display AC Load Watts
LED Status Load Condition
Dark 0 ~ 30W
Green 30W ~ 200W
Orange 200W ~ 450W
Red 450W ~ 580W
Red Blink Over 580W
3-1-5. Fault：Display fault status
Red LED Conditions Status
Blink (Fast) OVP
Blink (Slow) UVP
Blink (Intermittently) """"""OTP
Blink (Solid) OLP
3-1-6. AC outlet (Outlet sockets available)：
North America (GFCI) North America
Continental European (SCHUKO) Australia / New Zealand
United Kingdom Universal
6

3-2. Rear Panel Operations：
WARNING: REVERSE POLARITY
WILL DAMAGE UNIT
CHASSIS
GROUND
REMOTE
PORT
DC INPUT
NEG(-) POS(+)
POS(+)
DC INPUT
WARNING: REVERSE POLARITY
WILL DAMAGE UNIT
CHASSIS
GROUND
NEG(-)
3-2-1. Remote ON / OFF switch for S600R model only.
3-2-1-1. In order for the Remote ON / OFF switch to operate inverter,
ON / OFF switch on the Front Panel must be off.
3-2-1-2. Make sure the remote control contact is off.
3-2-1-3. Using 14 ~ 20 AWG wire, make remote ON / OFF connection
from the Rear Panel Terminal marked “REMOTE PORT” to a
remote control contact. If the remote control contact is in low
impedance ( short ) state, the inverter will be turned ON and if
the remote control contact is in high impedance ( open ) state,
the inverter will be turned OFF.
7

3-2-2. Ventilation window：
Do not obstruct, allow at least 3 inch for proper air flow.
3-2-3. Input terminals：
Connect to 12v / 24V / 48V battery or other 12V / 24V / 48V power
source.
【＋】is positive,【－】is negative. Reverse polarity connection will
blow internal fuse and may damage inverter permanently.
WARNING!
Do not connect the 12V model to a 24 battery,
The unit will be destroyed immediately.
3-2-4. Chassis ground or to vehicle chassis using #8 AWG wire.
WARNING!
Operation of the inverter without a proper ground
connection may result in an electrical safety hazard.
8