COVANA Evolution User manual

COVANA EVOLUTION
Read this manual before proceeding with installation
Veuillez lire ce guide avant de procéder à l’installation
Installation Manual
Manuel d’installation
www.covana.com

WARNING
RISK OF ELECTROCUTION
ALL ELECTRICAL WIRING MUST BE DONE BY A QUALIFIED PROFESSIONAL. THE WIRING MUST MEET
THE REQUIREMENTS OF ALL APPLICABLE LOCAL CODES AND REGULATIONS.
WARNING
RISK OF ELECTROCUTION
THE COVANA OPERATOR MUST BE CONNECTED TO A DEDICATED GFCI
(GROUND FAULT CIRCUIT INTERRUPTERS) PROTECTED CIRCUIT.
REFERENCE: MUST COMPLY WITH ALL APPLICABLE LOCAL CODES AND REGULATIONS.
WARNING
RISK OF INJURY
DISCONNECT OR TURN OFF ALL POWER SUPPLY BEFORE STARTING ANY
INTERVENTION ON THE COVANA.
WARNING
RISK OF INJURY
DO NOT OPERATE THE COVANA WHILE IN WATER.
WARNING
AVOID DROWNING RISK
ENTRAPMENT POSSIBLE
FAILURE TO FOLLOW ALL INSTRUCTIONS MAY RESULT IN INJURY OR DROWNING.
INSPECT COVER PERIODICALLY.
POWER SAFETY COVER MEETS ASTM F1346-91 REQUIREMENTS.

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IMPORTANT
OBSERVE THE FOLLOWING STEPS FOR PROPER ASSEMBLY
AND SETUP OF THE COVANA.
IMPORTANT
DO NOT OPERATE THE UNIT UNTIL ALL MECHANICAL AND ELECTRICAL CONNECTIONS HAVE BEEN
MADE.
IMPORTANT
ALL 4 POSTS OF THE COVANA MUST BE PROPERLY ANCHORED TO ITS FOUNDATION USING THE
ANCHORING HOLES LOCATED AT THE FOOT OF EACH POST. THE OPTIONAL NON PERMANENT
MOUNTING PLATES CAN BE USED WHEN ANCHORING IS NOT POSSIBLE.
IMPORTANT
LIMIT SWITCHES ADJUSTMENT
BOTH THE UP & DOWN LIMIT SWITCHES ARE PRE-ADJUSTED AT THE FACTORY. THE
DOWN LIMIT SWITCH SHOULD NEVER BE READJUSTED. THE UP LIMIT SWITCH
SHOULD ONLY BE ADJUSTED TO REDUCE THE MAXIMUM HEIGHT OF THE
ROOF TO AVOID POSSIBLE CONTACT WITH ITS SURROUNDINGS. REFER TO THE LIMIT SWITCH
ADJUSTMENT GUIDE FOUND IN THIS MANUAL BEFORE MAKING ANY
ADJUSTMENTS. IMPROPER ADJUSTMENT CAN RESULT IN DAMAGE TO THE DRIVE SYSTEM.
IMPORTANT
DO NOT STEP ON THE COVANA OPERATOR.

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NOTICE
THIS OPERATOR IS SPECIALLY DESIGNED TO OPERATE ONLY WITH THE COVANA LIFTING SYSTEM.
UNDER NO CIRCUMSTANCES SHOULD THIS OPERATOR BE USED FOR ANY OTHER APPLICATIONS.
NOTICE
DISPOSAL: THIS PRODUCT MAINLY CONTAINS STEEL, COPPER (CU) AND ALUMINUM DIE-CAST (AL).
THE GEARBOX CONTAINS OIL AND OTHER MATERIALS. PLEASE RECYCLE WISELY.
NOTICE
REMOVE THE CONTROL KEY AFTER OPERATING THE COVANA.
STORE THE KEY IN A SECURE LOCATION WHEN NOT IN USE.
BRING THE KEY WITH YOU IN THE HOT TUB TO PREVENT
UNAUTHORIZED OPERATION OF THE COVANA.
NOTICE
5 feet
1.5 meters
5 feet
1.5 meters
The key switch must be permanently mounted and located 5
feet (1.5 m) away from the spa and 5 feet (1.5 m) above the
deck. User must have full view of the Covana when operating.

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PREPARING A PROPER FOUNDATION
Just like the spa, the Covana requires a solid foundation. The area that the Covana sits on
must be able to support at least 600 lb (272 kg) and must be leveled. All components of the
Covana must be supported by the foundation.
Note: Damage caused by inadequate or improper foundation support is not covered by
the Covana warranty. It is the responsibility of the owner to provide proper foundation.
Foundation recommendation:
1. Engineered wood deck OR concrete pad - 4" (10 cm) thick.
2. Each of the 4 posts on the Covana must be properly anchored to the foundation using at
least one of the pre-drilled holes located at the foot of each post. Use a 1/4” (0.6 cm)
concrete anchor for concrete pads or a 1/4” (0.6 cm) lag bolt for wood foundations of a
minimum of 1-1/4” (3 cm) long.
COVANA ELECTRICAL REQUIREMENTS
1. The Covana requires a dedicated 115V (North America) or 230V (Europe) permanently
connected (hard wired) power supply.
2. The Covana motor has a dedicated connection for 115V (North America) or 230V
(Europe), please see enclosed connection diagram.
3. The Covana must be installed in accordance to and comply with all applicable local codes
and regulations. All wiring should be installed by a qualified electrician.
4. Wire and conduit should be sized as per local codes and regulations.
The electrical circuit for the Covana must include a suitable ground fault interrupter (GFCI) as
required to comply with codes and regulations.
Required Voltage:
115V (North America) 230V (Europe) (1 hot, 1 neutral, 1 ground)
Required GFCI Breaker:
15A (North America) 10A (Europe) single-pole GFCI breaker, not included
Max Covana current draw:
12 (North America) 6 (Europe) Amps
KEY OPERATING INSTRUCTIONS
 Turn the key to the right —clockwise to raise the roof.
 Turn the key to the left —counterclockwise to lower the roof.
 The key will automatically return to center, off position, when released.

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SIDE ELEVATION DIMENSIONS

8

9
FRAME DIMENSIONS AND FOOTPRINT

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GROUNDING AND CONNECTION OF POWER SUPPLY
WARNING
RISK OF INJURY
DISCONNECT OR TURN OFF ALL POWER SUPPLY BEFORE STARTING ANY
INTERVENTION ON THE COVANA.
Remove the four screws
on the bottom side of the
Covana operator and
take the cover off.
Pre-wired key switch
with 20’ (7,5 m) of cable
must be run through a
conduit.
Connect the ground
cable of the main power
supply to the provided
terminal.
Connect the main 115V
(North America) 230V
(Europe) power to their
respective terminals.
Use the provided terminals
to bond the Covana
operator.
Reinstall the operator
cover.

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LIMIT SWITCH ADJUSTMENT
WARNING
RISK OF INJURY
DISCONNECT OR TURN OFF ALL POWER SUPPLY BEFORE STARTING ANY
INTERVENTION ON THE COVANA.
Note: The UP & DOWN limits are factory adjusted and there is no need for re-adjustment.
If adjustments are required to ensure the Covana roof does not come into contact with its sur-
roundings while elevating, the UP direction may be decreased. Never change the factory set-
tings of the DOWN limits or increase the UP limit. Failing to do so may result in possible equip-
ment damage and/or injury.
 Disconnect or turn power off.
 Remove the four screws at the bottom of the operator and take the cover off.
 Remove the retaining screw and slide the cam plate from operator frame.
 To reduce the travel in the UP direction, turn the UP cam counterclockwise as
per arrow.
 Once the cam is set to the desired position, reinstall the cam plate and make sure
that it is properly inserted in the slot of each cam. NEVER OPERATE THE
SYSTEM WITH THE CAMPLATE REMOVED.
 Reinsert the retaining screw to prevent the cam plate from coming out.
 Reinstall the operator cover.
 Turn the power ON and test the system.

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MANUAL OPERATION IN CASE OF POWER FAILURE
WARNING
RISK OF INJURY
DISCONNECT OR TURN OFF ALL POWER SUPPLY BEFORE STARTING ANY
INTERVENTION ON THE COVANA.
1. Disconnect or turn power off.
2. Remove the four screws at the bottom of the operator and take the cover off.
3. Use 1/2" or 1.3 cm hexagon socket wrench to operate the operator by turning the
input shaft.
SLOWLY TURN THE SHAFT - STOP IF EXCESS TENSION IS FELT.
NEVER USE A POWER TOOL AS THIS WILL DAMAGE THE UNIT.
4. Turn the input shaft clockwise to lower the roof and counterclockwise to raise the roof.
5. Reinstall the operator cover.
6. Reconnect or turn power on.

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WIRING & SCHEMATIC DIAGRAM –120VAC, 60HZ OPERATOR
(NORTH AMERICA)

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WIRING & SCHEMATIC DIAGRAM - 220VAC, 50HZ OPERATOR
(EUROPE)

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INSTALLATION
REQUIRED TOOLS
3-step step stool
Cordless drill
Cutter pliers
Ratchet kit
Masking tape
(Painter’s)
Measuring tape
Phillips #2 and #3
screw driver
Utility knife
7/32” Allen
Wrench
UNCRATING
1. Before uncrating the unit, make sure there is no
apparent damage to the crate. In case of
suspicious damage, take photos. If any damage
is discovered, call customer service at Covana at 1-
877-278-8010.
2. Stand the Covana in the vertical position. Ensure
wind conditions allow for this to be done safely.
3. Remove the cardboard located on the bigger side of
the crate by cutting it with a utility knife along the
edge or by removing the staples.
4. Ensure you have complete access to the bigger side
of the crate.
5. Using the screwdriver bit included in the hardware
kit, unscrew and remove the wood reinforcements.
6. NOT ON ALL MODELS. Take out the roller
shades, the C-channel and the frame located
diagonally. Place them in a secure location.

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7. Remove the escape hatch box and the hardware
kit box. Sort the hardware.
8. Remove the two screws holding the operator to
the crate.
9. Remove the two wood spacers located between
the posts and the COVANA EVOLUTION cover
box.
10. Remove the two screws fixing the feet of the posts
to the bottom of the crate.
11. Using a 7/32” Allen wrench, remove the bolts
located at the top of the posts, save for further
installation.
12. Remove the posts from the shipping bracket and
bend the bracket up and out of the way.
13. With the help of one other person, remove the
motor end post assembly from the crate. We
recommend one hand under the main frame and
one holding the post vertical. Handle and carry the
assembly so that the posts are straight and
parallel. DO NOT TWIST.
14. Unscrew the wood reinforcement holding the
COVANA EVOLUTION panel box to the crate.

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15. Remove the COVANA EVOLUTION panel box
from the crate.
16. Remove the four boxes containing the sleeves.
17. Unscrew the three wood panels holding the frame
pieces at the bottom of the crate and remove from
the crate.
.
18. Remove all of the frame pieces at the bottom of
the crate. The drive shafts are located within the U
frames.
ASSEMBLING
Part I - Posts
1. Install the feet on the two single posts using two
bolts and two nuts. The bolts need to be inserted
into the holes from the shaft side.
2. Position the motor and two post assembly in
place, usually to the rear of the spa.
3. Position the two single posts to the front of the
spa.
4. Assemble and install the front frame with the cut-
out for the steps.

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5. Link the motor side posts with the front assembly
by sliding the driveshafts on to square drive
shafts located at the bottom of each posts.
6. Install the aluminum U frames over the drive
shafts and post bracket. Fasten in place using
hardware provided, 4 bolts + 4 nuts + 8 washers
per side.
7. The jack lock bracket located at the bottom of the
non-motor side jacks can now be safely
removed. Screw the bracket back in the hole just
over the last one in case of future maintenance.
Part II –Cover
WARNING
IMPORTANT: DO NOT over tighten bolts. Power
tools MUST NOT be used. S.S. Bolts will break
under too much torque.
1. Attach the foam spacers using tape, evenly
spaced on the top of the hot tub.
2. Place the escape hatch panel onto the foam
spacers across the middle of the spa.
3. Snap the longer C-Channels over the previously
placed panel. The flat part should be on top.
4. Pre-assemble the I-to-C connections as shown.
Place tape over the head of the 1/4” x 5/8”
carriage bolts. Leave those bolts and nuts loose.
5. Slide the I-to-C connectors into the C-channels.
The bend should be away from the panel.

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6. Lubricate the top and bottom on one edge of the
escape hatch panel and insert one I beam, the
wider flat part going towards the bottom. Using
1/4” x 1/2” bolts, fasten the I-beam to the I-to-C
connector.
7. Insert the other I beam on the panel just like the
previous one.
8. Make sure that the cover is centered on the
C-channels.
9. Insert one of the other cover panels into the
C-channels by repeating step 7. The panel may
need to be persuaded into place. To do this, make
sure that the panel is pushed as far as possible by
hand and is sitting in the I-beam. To push the
panel, use the supplied hammer block and a
rubber mallet alternately on both ends of the panel
until it reaches its final position.
10. Insert the remaining cover panel into the
C-channels by repeating step 9.
11. Install the four corner brackets using 3 screws
per bracket.
12. Install the two remaining C-channels by linking
them to the corner brackets with 3 screws per
bracket.

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PART III - FINAL ASSEMBLY
1. Make sure the cover and the post assembly is
centered on the hot tub.
2. Install the sleeves on all four posts.
3. Install the corner brackets on each post. Fasten
the bracket to the cover with the M6 screws first.
Verify that all four corner brackets are positioned at
the same height.
4. Screw the bolts on the top plates.
5. Screw the bolts on the bottom of the posts. Make
sure that there is one washer on the inside of the
outer sleeve and one on the outside.
6. Screw the corner brackets using the self drilling
screws.
7. Install the escape hatch and the post caps.
8. The Covana should now be raised up into the air to
ensure everything runs smoothly.
9. Each of the 4 posts on the Covana must be
properly anchored to the foundation using at least
one of the pre-drilled holes located on the foot of
each post.
a. Use a 1/4" (0.6 cm) concrete anchor for
concrete pads or a 1/4" (0.6 cm) lag bolt for
wood foundation. Minimum of 1-1/4” (3 cm)
long.
b. The optional non permanent mounting plates
can be used when anchoring is not possible.

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PART IV –APPLYING THE SEAL
1. Once the Covana has been fully assembled, elevate
the cover using the key switch and remove the foam
spacers. Lower the cover, walk around the entire hot
tub observing where the white cover makes contact
with the hot tub. This will determine the best location
to apply the seal.
2. Ensure the hot tub edge is completely dry.
3. With the roof elevated, apply the seal clips provided
to the hot tub in the predetermined area for the seal.
The ideal location for the seal is closer to the inside
water edge.
4. Install the seal starting at the motor end with the
adhesive layer pointing up towards the roof. Use the
supplied seal connector on both ends of the seal.
5. A clean cut must be performed so when closed, the
hot tub is perfectly sealed.
NOTE –At this stage, if the ambient air temperature is
below 32°F (0°C), a temporary heater must be placed
inside the spa for 10 to 15 minutes. When the heater is in
the spa, bring down the cover until it touches the seal to
increase the air temperature. After 10 to 15 minutes,
remove the heater and continue with the seal installation.
6. Test by lowering the cover again to ensure that the
seal makes contact on the entire perimeter. If
satisfied, elevate the cover, remove the red plastic
backing off the seal and lower the roof to the seal.
7. Let the cover rest in this position for two minutes to
ensure proper seal-to-cover adhesion
IMPORTANT –Now elevate the cover no more than an
inch and let the cover rest again for a short period of
time (a few seconds) as this will allow the seal to slowly
and fully release from the seal clips. A plastic tool or
your fingers can be used to help release the seal.
8. Once satisfied that the seal is released, elevate the
cover and remove the seal clips from the tub edge.
9. Lower the cover and verify again for proper seal. If
satisfied, elevate the cover and finalize the seal
installation by applying pressure on the seal
perimeter to properly set the adhesive on the inner
surface.
ASSISTANCE
You can also refer to the video available on YouTube.
Go to www.covana.com and click on the YouTube
button.
For immediate assistance, please call us between 8 am
to 12 pm and 1 pm to 5 pm EST at 1-877-278-8010.