COVANA LEGEND User manual

1WINTERIZING USER MANUAL
.
2019
Revision 0
2019-01-15
C.A. 232866

2 TABLE OF CONTENT USER MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS.............................................................................................................................................2
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW COVANA COVER..................................................3
SAFETY......................................................................................................................................................................4
Safety information...................................................................................................................................................4
Avoiding the risk of electrocution............................................................................................................................5
LABELING .................................................................................................................................................................6
GLOSSARY................................................................................................................................................................8
QUICK START-UP INSTRUCTIONS.......................................................................................................................10
USING THE ESCAPE HATCH.................................................................................................................................11
Battery charging (For battery-operated models only and Emergency-battery backup) .......................................12
WINTERIZING THE LEGEND COVER....................................................................................................................13
PERIODIC MAINTENANCE TABLE........................................................................................................................14
TECHNICAL SPECIFICATIONS..............................................................................................................................15
Side elevation dimensions....................................................................................................................................15
Frame and foot print .............................................................................................................................................16
Electrical specifications (For AC-operated model)...............................................................................................17
Electrical specifications (For Battery-operated model).........................................................................................17
Operating limitations.............................................................................................................................................18
General specifications ..........................................................................................................................................18
TROUBLESHOOTING.............................................................................................................................................19
WARRANTY.............................................................................................................................................................20
APPENDIX ...............................................................................................................................................................23
Washing the LEGEND cover................................................................................................................................24
Post greasing procedure.......................................................................................................................................25

USER MANUAL CONGRATULATIONS 3
CONGRATULATIONS ON THE PURCHASE
OF YOUR NEW COVANA COVER
Thank you for choosing our product. The COVANA cover you have chosen is the result of excellent engineering,
attention to detail and a great deal of pride. With proper care and attention, your COVANA cover will last many
years and offer great performance.
Although our products are built to last, we strongly recommend that you register your COVANA cover at the time of
purchase to ensure an adequate follow-up process.
In fact, registering your COVANA cover allows us to quickly reach you in the unlikely event a safety notice was to
be issued. Your product and safety are a top priority for us at COVANA.
You will need your original sales receipt as proof of purchase to obtain warranty service and the work must be
performed by an authorized technician. If your COVANA cover were ever to malfunction, your product registration
will allow us to access necessary information in a timely manner.
Experience the benefits of registering your COVANA cover at www.covana.com/warranty.html.
Please take a few minutes to read all the instructions before you use your new COVANA cover. This user manual
will explain how your cover works, so you will get the most from your COVANA cover for many years.
For service and advice, do not hesitate to call your local authorized COVANA dealer.
.

4 SAFETY USER MANUAL
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE SAFETY INSTRUCTIONS AND
REVIEW THEM REGULARLY.
READ AND FOLLOW ALL INSTRUCTIONS
Safety information
The COVANA cover was designed, tested and
certified to be installed over a residential swim spa
and under important installation instructions issued by
COVANA. Any other type of usage will void the
warranty and product certification.
The extra load maximum weight provided in the
specification section of this manual is a provision for
environmental outcomes, such as some snow or
damp leaves that could accumulate on the cover, that
are evenly distributed on the surface of the cover.
The COVANA cover was not designed to support any
additional load or people walking or standing on it.
Failure to observe this instruction will void the
warranty and product certification.
The power safety cover meets ASTM F1346-91
requirements.
DANGER
To reduce the risk of injury, do not allow children to
use this product unless they are supervised at all
times.
Failure to follow all instructions may result in injury
or even death.
Do not allow people to climb or walk on the cover at
any time.
Do not allow children to have access to the
COVANA cover without supervision.
Never operate the COVANA cover until all people
and objects are out of the spa.
WARNING
Be sure to keep the key switch and the key out of
the reach of children.
Do not put any type of fabric or plastic sheet, such
as a tarpaulin, on the COVANA cover. This could
overheat the cover and result in deformation or
delamination of the cover.
Inspect the cover periodically. It should raise
smoothly and evenly. Contact your COVANA dealer
if any unusual sound is heard during use.
Never use any type of pressure washer or buffer to
clean anysurface of the COVANA cover. This could
result in premature wear or damage.
The key switch must be permanently mounted and
located 5 ft. (1.5 m) away from the spa and 5 ft. (1.5
m) above the deck or ground level. Ensure the user
has a clear view of the COVANA cover when
operating it. Furthermore, the key switch terminal
should be located in a place where no water
downpour or debris could fall on it. (Figure 1)
DO
Remove the control key after operating the
COVANA cover. Store the key in a secure location
when not in use. Users must bring the control key
in the hot tub with them to prevent unauthorized
operation of the cover.
Never leave the key in the key switch.
Check the cover frequently for signs of
deterioration.
Have any repairs, adjustments or mechanical work
performed by your authorized COVANA dealer as
soon as possible should you notice a malfunction.
Close the cover when not in use or if the swim spa
is not being monitored.
A COVANA cover should only be operated by an
adult.
This appliance can be used by children aged 8
years and above and persons with reduced
physical, sensory or mental capabilities or lack of
experience and knowledge ONLY if they are
supervised or have received instructions regarding
safe use of the cover. Children must not play with
the appliance. Cleaning and user maintenance
must not be performed by children without
supervision.
Figure 1

USER MANUAL SAFETY 5
DO NOT
Operate the unit before all mechanical and
electrical connections are completed.
Step on or stack anything on the COVANA control
box or AC control box.
Operate the COVANA cover while somebody is in
the swim spa.
Climb, walk or stand on the COVANA cover at any
time.
Leave the COVANA cover open for more than 12
hours. This could cause the cover to warp over
time.
Converge or directly reflect sunlight on the cover.
This could cause permanent damage.
Wash the cover with harsh chemicals or cleaners.
Use a pressure washer to clean any component of
the COVANA cover. This could result in premature
wear or damage.
CAUTION
Be sure to follow all instructions in this manual and
use only COVANA-approved accessories and
tools.
Do not roll the COVANA cover onto its side or slide
it on its side. This will damage the siding.
After removing any part, always place it in a safe
place on a clean and level surface to ensure proper
functionality.
All four posts of the COVANA cover must be
properly anchored to the swim spa frame using the
tub mounting brackets and arms.
This product mainly contains steel, plastic, copper
(Cu), fiberglass, foam and aluminum (Al). Please
recycle them properly.
For the battery-operated option or the emergency
backup option, both are powered by a rechargeable
sealed lead acid battery. Please recycle it properly.
Avoiding the risk of electrocution
ELECTRICAL DANGER
Failure to comply with these instructions may result
in death by electrocution or serious injury.
Disconnect or turn off and secure all power supplies
before starting any intervention on the COVANA
cover.
Always have a licensed electrical contractor
perform any electrical maintenance or repairs on
the COVANA cover.
The wiring must comply with all applicable local
electrical codes and regulations.
For AC-operated models: The COVANA operator
must be connected to a circuit that is protected by a
dedicated ground fault circuit interrupter (GFCI) that
complies with all applicable local electrical codes
and regulations.
Install the COVANA cover in such a way that
drainage directs water away from the electrical
components and base mechanical components.
Do not connect any auxiliary components to the
electrical system of the COVANA cover unless they
have been approved by COVANA.
Replace electrical components with original
components provided or approved by COVANA.
Ask your dealer for replacement parts.
To reduce the risk of electrical shock, replace all
damaged electrical cables immediately. Failure to
do so may result in death or serious personal injury
due to electrocution.
Do not bury any electrical cables. A buried cable
may result in death, or serious personal injury due
to electrocution if direct burial-type cable is not
used, or if improper digging occurs.
WARNING REGARDING DRUG OR
ALCOHOL USE
The use of drugs or alcohol while operating the
COVANA cover is strictly prohibited. The
impairment of judgement, vision or hearing might
affect the safety of other people or result in death.
WARNING REGARDING
MODIFICATIONS TO THE COVANA
COVER
Any modifications to the COVANA cover, such as
mechanical, electrical or aesthetic ones, maycause
the cover to operate in an unwanted or dangerous
way. Furthermore, these modifications might void
the warranty and certification.
The COVANA cover was designed, tested and
certified for the sole purpose of covering and
securing a spa. Any installation that differs in whole
or in part from this purpose will void the warranty
and certification.
SAVE THESE INSTRUCTIONS

6 LABELING USER MANUAL
LABELING
WARNING
Removing any labels from the COVANA cover will void product certification. All labels should
always remain visible. It is the owner’s responsibility to ensure these labels are always visible and
should never be removed.
Key operating diagram, located on the
key switch.
Drowning risk, located on all four sides of the COVANA cover
Specification label, located on the white control box
Note: This label provides the serial number
(For Battery operated model only)
Risk of electrocution warning,
located on the AC control box.
(For AC operated model only)
Specification label, located on the AC control box
Note: This label provides the serial number
(For AC operated model only, North America Only)
Specification label, located on the AC control box
Note: This label provides the serial number
(For AC operated model only, European Only)

USER MANUAL LABELING 7
Key switch warning, located on the key switch
Do not step on cover label, located of end C-Channels of the COVANA cover
Battery specification label, located on the
back of the battery pack.
Electrical information, located on the key switch cable
Do not step symbol,
located on AC control box
(For AC operated model only)
Maintenance information, located
on one of the C-Channels.

8 GLOSSARY USER MANUAL
GLOSSARY
Part
Figure
Function
All-weather seal
The all-weather seal will help protect sleeves from damage
due to weather.
AC control box
(ACoperated model only)
The AC control box powers and controls the lifting
mechanism of the COVANA cover.
Battery pack
(Battery-operated model
and battery backup only)
The battery pack is a sealed case where the two 12 V
batteries are located. The harness that will connect to the
charger and control box is on its right.
Contour seal
The contour seal ensures uniform contact between the cover
and the swim spa. It prevents excessive water and other
contaminants from entering the swim spa. It also reduces
heat loss.
Escape hatch
The escape hatch is a removable panel and part of the cover.
Refer to Using the escape hatch section.
Figure 2
Figure 4
Figure 5
Figure 6
Figure 3

USER MANUAL GLOSSARY 9
Jack (motor and non-
motor)
Figure7
The jack allows the cover to go up and down.
Sleeve
The sleeve is an aluminum case for the lifting mechanism.
Key switch
The key switch is used to operate the COVANA cover.
Top plate
The top plate is a cover that is installed on the sleeve
assembly. It protects the lifting mechanism from debris.
Figure 8
Figure 9
Figure 10

10 QUICK START-UP INSTRUCTIONS USER MANUAL
QUICK START-UP
INSTRUCTIONS
Ensure your COVANA cover was properly installed by
an authorized COVANA installer; this includes the
location of the cover (see the Location considerations
section of installation manual), the foundation of the
cover (see the Foundation preparation section of
installation manual) as well as the electrical
installation of the cover (see the Electrical hook-up
section of installation manual).
Please read carefully the Safety section of this
manual before operating the COVANA cover.
1) Ensure all debris and snow are removed from the
top of the COVANA cover before operating.
2) Ensure there is nobody in the spa or near the spa,
when raising or lowering the cover.
3) Ensure there is no obstruction over or around the
COVANA cover.
4) The key must be held in the proper position until
fully opened or closed.
5) The COVANA cover will automatically stop in
both the fully open and fully closed position.
6) Turn the key counter clockwise to raise the cover.
7) Turn the key clockwise to lower the cover.
8) The key will automatically return to center/off
position when released.
9) Remove the key when finished operating the
COVANA cover. Store the key in a secure place.
WARNING
Users must bring the control key in the swim spa
with them to prevent any unauthorized operation of
the cover.
10) Place the rubber cap back on the key switch after
each use.
IMPORTANT: Keep the cover fully closed when not
in use.

USER MANUAL USING THE ESCAPE HATCH 11
Figure 12
USING THE
ESCAPE HATCH
From below
1) Turn the red handle a quarter turn in either
direction to retract the arms. (Figure 11)
2) Push straight up on the escape hatch and set it
aside.
3) Escape via the opening and call for assistance, if
required.
From above
1) Do not at any point put your weight on the escape
hatch as it may hinder the person trapped below.
2) Use the COVANA key inside the slot located in
the white centre part of the handle. (Figure 12)
3) Turn the handle until the key falls.
4) Continue to turn handle one quarter turn in either
direction.
5) Lift the escape hatch straight up by gripping its
sides and set it aside. (Figure 13)
6) Help the person trapped below by pulling them
out of the swim spa via the opening.
Figure 11
Figure 13

12 BATTERY CHARGING USER MANUAL
Battery charging (For battery-operated models only and Emergency-battery backup)
The COVANA cover includes two 24 V DC battery packs. Since the COVANA cover operates with these
batteries, it is essential to maintain and charge your battery packs.
1) Use the battery charger provided and plug it in the regular wall power outlet. (110 V North America) (220 V
Europe) (Figure 14)
2) Plug the battery charger harness into the battery.
3) A red light should appear to indicate that it is charging.
4) Wait for the green light to appear to indicate that the charging process is complete. (Time may vary for charging)
WARNING
Only use the provided charger to charge the batteries.
Do not charge the battery when connected to the COVANA cover. Completely remove the battery and replace it
with the second battery provided.
Note:
You can leave the battery connected to the charger since it will stop charging automatically when the battery is fully
charged.
Figure 14
(NorthAmericanmodelshown)

USER MANUAL WINTERIZING THE LEGEND COVER 13
WINTERIZING THE LEGEND COVER
If you plan on winterizing your swim spa during the cold season, COVANA recommends winterizing the
COVANA cover as well. This process prevents any potential aesthetic damage done to your COVANA cover
and minimizes the risk of freezing water damage to the swim spa. Please follow these instructions:
WARNING
These instructions are relevant for anyone who plans to stop using the swim spa for a long period of
time, particularly if the temperature goes below 32° F (0° C).
0) Clean the COVANA cover completely to remove any dust, greasy residue or any other foreign contaminants.
1) Prepare the swim spa for closure by following the spa manufacturer's winterization instructions.
2) Completely close the COVANA cover on the spa. Ensure the seal touches the whole perimeter of the swim
spa.
3) Ensure the escape hatch is properly installed on the cover and is closed.
4) -For AC-operated models: Remove the power from the COVANA cover. This can be done by shutting off and
securing the circuit breaker powering the COVANA cover;
-For Battery-operated models: Unplug the battery from the control box. Store your batteries in a safe, dry
place between 59° F (15° C) and 86° F (30° C).
5) Put a tarpaulin or waterproof sheet over the COVANA cover. Do not infringe any of the swim spa
manufacturer’s guidelines during this step.
-For AC operated model: Also, put a tarp or water-tight protection sheet over the AC control box.
WARNING
Putting any type of fabric or plastic like a tarpaulin during hot weather could damage the COVANA cover.
Only use such protection for the winterization procedure and during the cold season.
Remove any type of cover or plastic tarpaulin as soon as seasonal temperatures are above freezing
(32° F or 0° C).
6) For areas with a large seasonal snowfall, remove excessive snow accumulation regularly or after a heavy
snowfall to avoid damage to the structure of the COVANA cover. Do not let the snow accumulate for more
than 12 in. (30cm) on the COVANA Cover.
7) -For Battery-operated models: During storage, charge batteries every month or leave on the COVANA battery
charger. (Only use COVANA-provided battery charger)

14
PERIODIC MAINTENANCE TABLE
USER MANUAL
PERIODIC MAINTENANCE TABLE
Your COVANA Cover was designed to provide years of trouble-free enjoyment. As with any appliance, problems
may occasionally occur that require the expertise of an authorized COVANA service technician. Before calling for
service, please refer to the Troubleshooting section. Always retain your original sales receipt for future reference.
Tasks
Frequency
Each
use
Weekly
3
months
Yearly
As needed
Perform a visual inspection (debris, snow, ice,
etc.)
x
Check that sleeves are correctly positioned.
(middle sleeves are not out of place)
x
Check that all-weather seals are correctly
positioned (in contact with the outer sleeves
when the cover is closed).
x
Listen for unusual sounds during operation.
x
Check the seal around the COVANA cover. (no
vapor leakage)
x
Check the lifting mechanism by raising and
lowering the COVANA cover.
x
Check the anchoring of the COVANA cover.
x
Check that the escape hatch functions properly
x
Test the GFCI.
x
Lubricate the chains on all posts.*
x
Grease the jack assemblies. *
x
Check the chain tension on all posts. *
x
Wash the cover with a mild detergent (i.e.
dishwashing detergent) and water. Rinse well
using only water.
x
Remove escape hatch and clean it with a mild
detergent (i.e. dishwashing detergent) and
water. Rinse well using only water.
x
*Contact your local COVANA dealer
Please call your COVANA dealer for any mechanical, electrical or aesthetic maintenance.

USER MANUAL TECHNICAL SPECIFICATIONS 15
TECHNICAL SPECIFICATIONS
Side elevation dimensions
Figure 15
COVANA
maximum
elevation is 120”
(300 cm)
Swim spa height may vary and must
be within these measurements:
Maximum height 63’’ (160 cm)
Minimum height: 49” (120 cm)
The travel is electronically set to 60’’ (150 cm).
Add the swim spa height to the travel to have
your maximum height.
3.5” (8.9 cm)

16
TECHNICAL SPECIFICATIONS
USER MANUAL
Frame and foot print
[2972 mm]
[203 mm]
[279 mm]
[610 mm]
[2438 mm]
[2108 mm]
[457 mm]
Figure 16

USER MANUAL TECHNICAL SPECIFICATIONS 17
Electrical specifications (For AC-operated model)
The cover requires a dedicated single-phase 115 V AC (North America) or 220 V AC (Europe) hard-wired power
supply.
The cover must be installed in accordance with and comply with all applicable local codes and regulations. All
wiring and connections should be performed by a qualified electrician.
Wires and conduits should be sized according to local codes and regulations
North American requirements:
Voltage:
115 V, 60 Hz (1 hot, 1 neutral, 1 ground)
GFCI:
15 A single-pole GFCI (not included)
Continuous current draw:
3 A
European requirements:
Voltage:
220 V, 50 Hz (2 hot, 1 ground)
GFCI:
10 A single-pole GFCI (not included)
Continuous current draw:
1.5 A
WARNING
COVANA does not allow any modifications of the electrical system. COVANA reserves the right to void the
warranty if any modification is done without its specific approval.
Electrical specifications (For Battery-operated model)
Required voltage:
24 V DC System
Required wall outlet:
115 V AC for charger North America (220 V AC European model)
Battery:
24 V DC, 12 Ah, AGM sealed lead-acid battery
WARNING
COVANA does not allow any modifications of the electrical system. COVANA reserves the right to void the
warranty if any modification is done without its specific approval.

18 TECHNICAL SPECIFICATIONS USER MANUAL
Operating limitations
WARNING
The COVANA cover should never be used if the following conditions are reached.
Maximum wind
Gusts of 25 mph (40 km/h) while in the raised position and 37 mph (60
km/h) when completely lowered onto the swim spa.
Maximum weight on the cover
(evenly distributed)*
200 lb. (90 kg)
* The load specification for the LEGEND cover is a provision for environmental outcomes, typically some snow or
damp leaves that could accumulate on the cover.
General specifications
Lifting speed
2.5”/sec (6.35 cm/s)
Total weight
918 lb. (416 kg) (20’ model)
Length key switch cable
25 ft. (7.6 m)

USER MANUAL TROUBLESHOOTING 19
TROUBLESHOOTING
Problem
Probable Causes
Solutions
COVANA cover
does not raise or
lower. (Silent motor
and no movement)
The GFCI is tripped.
The power source is
disconnected.
Battery has low power.
Controller is in “lockout”
mode.
Reset the GFCI.
Check if the power source is enabled.
Disconnect the battery for 60 seconds to reset the
COVANA controller.
Charge battery.
Check if any electrical cables are damaged or pinched.
Check the breaker panel.
COVANA cover
does not raise or
lower. (Motor
humming and some
visible movement)
Posts are frozen.
Cover is obstructed.
Jack assemblies are
jammed.
Posts are obstructed.
Power source is
disconnected.
Remove all debris from top of COVANA cover.
Check if any posts are obstructed.
Use methanol to free ice buildup on posts.
Grease the post assemblies.
Check the relative position of the posts. (See Foundation
preparation section on installation manual)
If all previous attempts failed, contact your local
authorized COVANA dealer.
Posts are not
equally positioned.
A drive shaft has fallen off.
Chain skipped during
operation.
A spring pin is missing or
broken.
Controller does not calculate
the height properly.
Excessive weight on one side
of COVANA cover.
Re-install any fallen drive shaft.
Replace any broken chain.
Replace any missing or broken spring pin.
Remove all debris from top of COVANA cover.
If all previous attempts failed, contact your local
authorized COVANA dealer.
Middle sleeve has
dropped.
The middle sleeve froze on
the inner sleeve.
The stopper kit is
broken/missing.
Check the position of the all-weather seal. While cover is
closed, it must be sitting on the top of the outer sleeve.
Check whether the stopper kit is broken/missing.
If all previous attempts failed, contact your local
authorized COVANA dealer.
Escape hatch
doesn’t open/close
Mechanism is jammed.
Verify the position of the
locking mechanism.
Refer to the USING THE ESCAPE HATCH section (page
12)
Remove the escape hatch from the underside of the
cover and clean it to free the mechanism.
If all previous attempts failed, contact your local
authorized COVANA dealer.
Cover raises
unevenly
A chain is broken.
A spring pin is broken.
A drive shaft has fallen off.
Contact your local authorized COVANA dealer for
technical support immediately.
Do not operate the COVANA cover.
Cover seal turned
black.
Seal has accumulated mold.
Clean the affected areas with bleach and a soft brush.
Rinse well with water.

20 WARRANTY USER MANUAL
WARRANTY
COVANA Limited Manufacturer’s Warranty 2019
This limited warranty is extended solely to the original purchaser of an automated COVANA spa cover that was sold
by an authorized COVANA dealer after February 1st, 2019 and installed for residential recreational use (hereafter
the Product). The warranty starts on the original date of purchase†. Proof of purchase is required to process your
warranty application.
THE WARRANTY OF YOUR COVANA PRODUCT:
THREE (3) YEARS
•Structure The aluminum frame, brackets and telescoping sleeves are warranted against
breakage and deformation.
•Powder Coating Finish: The powder paint on all surfaces are warranted against chipping
and peeling under normal conditions of use.
•Cover The ABS thermoplastic hardtop and the fiber reinforced XPS core thermal element
are warranted against cracking, fracture and abnormal deformation.
•Mechanical The mechanical components such as the motor, gear boxes, chains, drive
shafts and jacks are warranted against malfunctions or premature wear.
ONE (1) YEAR
•Electrical: The electrical components such as the cables and wires, key switch assembly,
limit switches and the LED light system are warranted against malfunctions.
•Other Components: All other components not mentioned above, with the exception of
parts subject to normal wear, are all warranted against manufacturing defects.
COVANA warrants that parts and accessories subject to normal wear such as batteries, seals, roller shades,
screens and key switch barrels cover, are to be free of manufacturing defects for a duration of THREE (3) MONTHS
from the original date of purchase†.
†Please note: The COVANA warranty is deemed effective no later than 12 months following the date on which the unit was shipped from
COVANA’s factory in Drummondville, Canada.