COVANA 241145 User manual

LEGEND COVER page -1
COVANA
SPA COVER MANUFACTURER
OWNER'S MANUAL
MANUAL NO. 241145
REVISION 2
241145 OWNER'S MANUAL REVISION 2

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LEGEND COVER
MANUAL NO. 241145
First edition 2021-04-01
REVISION DESCRIPTION DATE
0 OWNER'S MANUAL NEW RELEASE 2021-04-01
1 HARDWARE REVISED 2021-06-01
2 HARDWARE IDENTIFICATION TABLE REVISED 2021-07-01
241145 OWNER'S MANUAL REVISION 2

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INTRODUCTION 5
CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER 5
IMPORTANT INFORMATION 6
SAFETY 6
DRUGS AND ALCOHOL 6
SAFETY INSTRUCTIONS 6
MODIFICATIONS TO THE COVER 9
POSITION OF THE KEYSWITCH 10
LABELING 11
RISK OF ELECTROCUTION 11
INFORMATION ON THE ELECTRICAL CABLES 11
KEY SWITCH DIAGRAM 12
TECHNICAL SPECIFICATIONS 12
NO STEP LABEL 12
AVOID DROWNING LABEL 13
DO NOT STEP ON THE COVER LABEL 13
MAINTENANCE INFORMATION LABEL 13
CENTER LABEL 13
TOP LABEL 13
BATTERY SPECIFICATION LABEL 13
GLOSSARY 15
INSTALLATION PROCEDURE 21
TOOLS REQUIRED 21
PREPARATION FOR THE INSTALLATION 21
DELIVERY 22
UNPACKING PROCEDURE 22
HARDWARE IDENTIFICATION TABLE 27
ASSEMBLY PREPARATION 29
MOUNT BRACKET INSTALLATION 42
ELECTRICAL CONNECTIONS 51
TESTING THE COVER 55
WIPER INSTALLATION 55
SEAL INSTALLATION 57
UPPER LIMIT RESET OF THE COVER 60
INSTALLATION CHECKLIST (CUSTOMER COPY) 61
INSTALLATION CHECKLIST (INSTALLER COPY) 63
OPERATE THE COVER 65
RAISING/LOWERING THE COVER WITH THE KEY SWITCH 65
USING THE ESCAPE HATCH 65
BATTERY CHARGING 66
ELECTRICAL DIAGRAMS 66
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WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC CONTROL BOX 67
MAINTENANCE 69
WINTERIZING 69
WASHING THE COVER 69
POST GREASING 70
PERIODIC MAINTENANCE TABLE 72
TECHNICAL SPECIFICATIONS 73
COVER SIDE VIEW 73
FRAME DIMENSIONS AND FOOT PRINT (CONCRETE PAD RECOMMENDED) 74
CONCRETE PAD OPTIONS 75
ELECTRICAL SPECIFICATIONS (AC OPERATED MODEL) 76
ELECTRICAL SPECIFICATIONS (BATTERY OPERATED MODEL) 76
OPERATION LIMITATIONS 76
GENERAL SPECIFICATIONS 77
TROUBLESHOOTING 78
COVANA LIMITED WARRANTY 80
WARRANTY COVERAGE 80
LIMITATIONS 82
EXCLUSIONS 82
DISCLAIMER AND LEGAL RIGHTS 82
241145 OWNER'S MANUAL REVISION 2

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INTRODUCTION
As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is
proud to present this edition of the cover Owner's Manual.
The various sections that make up this manual will provide you with the most recent information allowing you to
understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction
and to ensure maximum safety and comfort for users.
CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER
Thank you for choosing our product. The Covana cover you have chosen is the result of excellent engineering,
attention to detail and a great deal of pride. With proper care and attention, your cover will last many years and offer
great performance.
Although our products are built to last, we strongly recommend that you register your cover at the time of purchase
to ensure an adequate follow-up process.
In fact, registering the cover allows us to quickly reach you in the unlikely event a safety notice has to be issued.
Your product and safety are a top priority for us at Covana.
You will need your original sales receipt as proof of purchase to obtain warranty service and the work must be
performed by a certified technician. If your cover is ever to malfunction, your product registration will allow us to
access necessary information in a timely manner.
Experience the benefits of registering your cover at https://www.covana.com/warranty.html.
Please take a few minutes to read all the instructions before you use your new cover. This owner's manual
indicates how your cover works, how to install it and how to care for it, so you will get the most from your cover for
many years.
For service and advice, do not hesitate to call your local authorized Covana dealer.
FIGURE 1: LEGEND COVER MODEL
241145 OWNER'S MANUAL REVISION 2

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IMPORTANT INFORMATION
Danger, Warning, Caution and Note are used
throughout this manual to emphasize important
points when necessary:
DANGER
Directs the user's attention to unsafe practices
which could result in serious personal injury or
death.
WARNING
Directs the user’s attention to unsafe practices
which could result in serious personal injury or
severe damage to the cover.
CAUTION
Directs the user’s attention to unsafe practices
where personal injury is not likely but damage to
cover components could occur.
NOTE
Indicates supplementary information essential to
the proper operation of the cover or proper
installation or proper maintenance.
The lifespan of your new cover depends on the kind
of attention it receives. Pay close attention to the
warnings, cautions and notes.
Read the various notices and instructions attached
to the equipment.
Keep this manual in a safe location.
Illustrations in this manual are used for reference
only and may differ from the actual cover; however,
key components addressed in the manual are
represented as accurately as possible.
Before reproducing or copying this manual, in whole
or in part, written consent must be obtained from
Covana.
SAFETY
The cover was designed, tested and certified to be
installed over a spa and under important installation
instructions issued by Covana. Any other type of
usage will void the warranty and product
certification.
The extra load maximum weight provided in the
TECHNICAL SPECIFICATIONS section of this
manual is a provision for environmental outcomes,
such as a small amount of leftover snow or damp
leaves that temporarily accumulate on the cover and
evenly distributed on the surface of the cover.
The cover was not designed to support any
additional load or people walking or standing on its
lid. Failure to observe this instruction will void the
cover’s warranty and nullify its certification.
The power safety cover meets ASTM F1346- 91
requirements.
DRUGS AND ALCOHOL
WARNING
The use of drugs or alcohol while operating the
cover is strictly prohibited. The impairment of
judgment, vision or hearing might affect the safety
of other people or result in death.
SAFETY INSTRUCTIONS
WARNING
KEEP THESE INSTRUCTIONS IN A SAFE
LOCATION.
REVIEW THESE INSTRUCTIONS
REGULARLY.
NOTE
READ AND FOLLOW ALL INSTRUCTIONS.
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DANGER
lTo reduce the risk of injury, do not allow children
to use this product unless they are supervised at
all times.
lFailure to follow all the instructions may result in
injury or even death.
lDo not allow people to climb or walk on the
cover at any time.
lDo not allow children to have access to the
cover operation without supervision.
lNever operate the cover until all people and
objects are removed out of the spa.
lDo not operate the cover in extreme wind. See
section Technical specifications for the wind
limitations.
WARNING
lBe sure to keep the keyswitch out of the reach
for children.
lDo not put any type of fabric or plastic sheet,
such as a tarpaulin or canvas, on the cover. This
may overheat the cover and result in the
deformation or delamination of the cover panels.
lInspect the cover periodically. It should raise
smoothly and evenly. Contact your Covana
dealer if any unusual mechanical sound is heard
during cover operations.
DO'S
lRemove the key from the key switch after
operating the cover. Store the key in a secure
location when not in use. Users must bring the
key in the spa with them to prevent the
unauthorized operation of the cover.
lNever leave the key into the key switch.
lCheck the cover frequently for any sign of
deterioration.
lHave any repairs, adjustments or mechanical
work performed by a certified Covana dealer as
soon as possible when you notice any
malfunction.
lCompletely lower the cover when it is not in use
or if the spa is not being monitored.
lThe cover should only be operated by an adult.
lThis product can be operated by an 8-year-old or
older child and persons with reduced physical,
sensory or mental capabilities or lack of
experience and knowledge ONLY if they are
supervised by an adult or have received
instructions regarding safe use of the cover.
lChildren must not play with the product.
Cleaning and user maintenance must not be
performed by children without supervision.
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DON'T
lDo not operate the unit before all mechanical
and electrical connections are completely
installed.
lDo not operate the cover while somebody is in
the spa.
lDo not climb, walk or stand on the cover panels
at any time.
lDo not keep the cover open for more than 12
hours. This may cause the cover permanent
deformations.
lDo not converge or directly reflect sunlight on
the cover. This could cause permanent damage.
lDo not wash the cover with harsh chemicals or
cleaners.
lDo not use a pressure washer to clean any
component of the cover. This could result in
premature wear or damage.
lDo not use an extension cord to supply electrical
power to the cover. The extension cord may not
be properly grounded, and the connection is an
electrical shock hazard. An extension cord may
cause a voltage drop, which may cause the
motor to overheat.
CAUTION
lBe sure to follow all instructions in this manual
and use only accessories and tools approved by
Covana.
lDo not rotate or slide the cover using its edges.
This may damage the edge components.
lAfter removing a component, always keep it in a
safe location on a clean and level surface to
ensure proper functionality.
CAUTION
lThis product mainly contains steel, plastic,
fiberglass, foam, copper and die-cast aluminum.
Please recycle properly according to the local
rules.
CAUTION
lAll four posts of the cover must be properly
anchored to the spa frame using the tub
mounting brackets and arms.
lFor the battery- operated option or the
emergency backup option, both are powered by
a rechargeable sealed lead acid battery. Please
recycle it properly.
RISK OF ELECTROCUTION
CAUTION
All electrical work should be done by a certified
electrician, otherwise the certification and warranty
will be voided. Furthermore, any modifications to
the electrical components will also void the
warranty.
Failure to comply with these instructions may result
in death by electrocution or serious injury.
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DANGER
lDisconnect or turn off and secure all power
supplies before starting any intervention on the
cover.
lA circuit breaker needs to be incorporated into
the fixed wiring at the time of installation. This
circuit breaker must be accessible to the user or
service technician to turn the power off for future
maintenance or repair.
lOnly a certified electrical contractor may
perform any electrical maintenance on the
cover. The wiring must comply with all
applicable local electrical regulations.
lThe operator must be connected to a circuit that
is protected by a dedicated ground fault circuit
interrupter (GFCI) that complies with all
applicable local electrical codes and regulations.
lInstall the cover in such a way that drainage
directs water away from the electrical and the
mechanical components at the base.
lDo not connect any auxiliary components to the
electrical system of the cover unless they have
been approved by Covana.
lReplace electrical components with original
components provided or approved by Covana.
Ask your dealer for replacement parts.
lTo reduce the risk of electrical shock, replace a
damaged electrical cord immediately. Failure to
do so may result in death or serious personal
injury due to electrocution.
DANGER
lDo not bury the electrical wires into the ground
unless using a direct-burial underground cable.
Not respecting this precaution may result in
death, or serious personal injury due to
electrocution.
ELECTRICAL WARNING
WARNING
lTo reduce the risk of electrical shocks, the
green-colored terminal or the terminal marked
“g,” “gr,” “ground,” “grounding” or with a
symbol that is located inside the supply terminal
box or compartment must be connected to the
grounding connection provided in the electric
supply service panel with a continuous copper
wire equivalent in size to the circuit conductors
supplying the equipment.
lOne bonding lug is installed on one non-motor
jack. To reduce the risk of electric shock,
connect the cover bonding lug to the local
common bonding grid in the area. Use terminals
with an insulated or bare copper conductor no
smaller than No. 6 AWG (4.11 mm).
lAll field-installed metal components, such as
rails, ladders, drains or other similar hardware,
within 10 ft. (3 m) of the spa must be bonded to
the equipment grounding bus with copper
conductors not smaller than No. 6 AWG (4.11
mm / 13.30mm2). (NEC art. 680.)
MODIFICATIONS TO THE COVER
WARNING
Any modifications to the cover, such as
mechanical, electrical or aesthetic modifications,
may cause the cover to operate in an unwanted or
dangerous way. Furthermore, these modifications
are not permitted and might void the warranty and
certification.
The cover has been designed, tested and certified
for the only purpose of covering and securing a
spa. Any installation that differs partly or entirely
from this purpose will void the warranty and
certification.
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POSITION OF THE KEYSWITCH
WARNING
The keyswitch must be permanently installed and located 5 ft. (1.5 m) away from the spa and 5 ft. (1.5 m) above
the deck or ground level.
Make sure the user has a clear view of the cover when operating it.
Furthermore, the keyswitch should be located in an area where no water downpour or debris could fall on it
seeFigure 2.
FIGURE 2: POSITION OF THE KEYSWITCH
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LABELING
This section shows the location of all safety labels.
They are positioned on various components for your
safety.
WARNING
Removing any labels on the cover will void product
certification.
All labels should always remain visible.
It is the owner’s responsibility to ensure that these
labels are always visible and should never be
removed.
RISK OF ELECTROCUTION
(For AC-operated models only)
This label warns you for the risk of electrocution. It is
located on the AC control box
FIGURE 3: RISK OF ELECTROCUTION
INFORMATION ON THE ELECTRICAL
CABLES
These labels inform you about the risk of
electrocution with the presence of water
accumulations.
The labels are located on the power cable near the
keyswitch.
FIGURE 4: WATER ACCUMULATION RISKS
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KEY SWITCH DIAGRAM
This label shows you how to turn the key into the key
switch to lift up or lower the cover.
The label is located on the keyswitch.
FIGURE 5: KEY SWITCH DIAGRAM
TECHNICAL SPECIFICATIONS
These labels show you the important technical
specifications. They are located on the control box.
NOTE
These labels also show the serial number of the
cover.
FIGURE 6: TECHNICAL SPECIFICATION LABEL FOR
BATTERY OPERATED MODELS ONLY
FIGURE 7: TECHNICAL SPECIFICATION LABEL FOR AC
OPERATED AND NORTH AMERICAN MODELS ONLY
NO STEP LABEL
This label warns you not to step on this area of the
unit.
The label is located on the top of the control box.
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FIGURE 8: NO STEP LABEL
AVOID DROWNING LABEL
This label warns you about the risk of drowning. The
label is located inside the cover.
FIGURE 9: AVOID DROWNING LABEL
DO NOT STEP ON THE COVER LABEL
This label is a message to remind you not to step on
the cover. The labels are located on the end of the C-
channels of the cover.
FIGURE 10: DO NOT STEP ON THE COVER LABEL
MAINTENANCE INFORMATION LABEL
This label gives you information where to get more
information about the cover maintenance
procedures. The label is located on one of the C-
channels.
FIGURE 11: MAINTENANCE INFORMATION LABEL
CENTER LABEL
This label is located on the 94.6'' (240 cm) long C-
channel.
FIGURE 12: CENTER LABEL
TOP LABEL
This label is located on the I-Beams and the escape
hatch opening.
FIGURE 13: TOP LABEL
BATTERY SPECIFICATION LABEL
This label is located on the back of the battery pack.
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FIGURE 14: BATTERY SPECIFICATION LABEL
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GLOSSARY
PART IMAGE FUNCTION
Sleeve all-weather seal This all-weather seal protects sleeves from damage due
to weather.
C-channel The C-channel is the outer frame of the cover panels.
Contour seal The contour seal makes sure there is uniform contact
between the cover panels and the spa.
Contour seal installation
clip
Contour seal installation clips are used during the
installation process to make sure the seal is installed
properly.
Contour seal connector The seal connector is used to link both ends of the
contour seal.
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PART IMAGE FUNCTION
Corner cover The corner cover is an aesthetic aluminum grid fixed to
the corner bracket.
Corner bracket The corner brackets link the C-channels on the side to the
ones in front and back.
Drive shaft The drive shaft transmits the power between the jack
assemblies.
Escape hatch The escape hatch is a removable panel and part of the
cover. Refer to section USING THE ESCAPE HATCH .
AC control box
(AC-operated model
only)
The AC control box powers and controls the lifting
mechanism of the cover.
Battery pack
(Battery-operated model
and battery backup only)
The battery pack is a sealed case where the two 12 V
batteries are located.
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PART IMAGE FUNCTION
Control box
(for battery-operated
model only)
The control box manages the movement of the unit.
Control box housing
(for battery-operated
model only)
The control box contains all the electronic parts of the
cover.
I-beam The I- beams are the aluminum extrusions installed
between the cover panels.
I to C connection plate
(long)
The long I to C connection plate makes the link between
the I-beam, the posts and the sleeves.
I to C connection plate
(short)
The short I to C connection plate is installed between the
I-beams and C-channels.
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PART IMAGE FUNCTION
I to C spacer The I to C spacer is used to prevent over tightening of the
I to C connection plates.
Keyswitch The keyswitch is used to operate the cover. It has a key
switch installed on.
Foam spacer The foam spacer is used for the installation process to
protect the spa from direct contact with the cover.
Post mount bracket or
Dual side bracket
(optional)
Post mount bracket links the sleeves and posts to the
cover. Dual side bracket is used for higher or lower spa.
Mount bracket arm This mount bracket arm links the sleeves and spa
together.
Jack assembly The jack allows the cover to move up and down.
241145 OWNER'S MANUAL REVISION 2