Craftex CX116 User manual

CX116
5" METAL BAND SAW
WITH SWIVEL HEAD
User Manual
Version 1.0

2
TABLE OF CONTENTS
General Safety Instructions .......................................................................... 3
Specific Safety Instructions........................................................................... 4
Features ....................................................................................................... 5
Physical Features ......................................................................................... 6
Setup ............................................................................................................ 7
Unpacking .................................................................................................... 7
Proper Grounding ......................................................................................... 8
Cabinet, Wheels and Feet ............................................................................ 9
Stop Bolt Adjustment ....................................................................................10
Squaring Vise to Blade .................................................................................10
Stop Rod ......................................................................................................10
Stop Bracket.................................................................................................11
Test Run.......................................................................................................11
Blade Speed.................................................................................................12
Blade Selection.............................................................................................12
Feed Rate.....................................................................................................13
Blade Guides................................................................................................14
Blade Tensioning..........................................................................................15
Blade Replacement ......................................................................................15
Blade Tracking..............................................................................................17
Maintenance .................................................................................................18
Lubrication....................................................................................................18
CX116 Stand Diagram..................................................................................19
CX116 Band Saw Diagram...........................................................................20
CX116 Parts List...........................................................................................21
Warranty.......................................................................................................23

3
GENERAL SAFETY INSTRUCTIONS
Extreme caution should be used when operating all power tools. Know your power
tool, be familiar with its operation, read through the user manual and practice safe
usage procedures at all times.
ALWAYS read and understand the
user manual before operating the
machine.
CONNECT your machine ONLY to the
matched and specific power source.
ALWAYS wear safety glasses
respirators, hearing protection and
safety shoes, when operating your
machine.
DO NOT wear loose clothing or
jewelry when operating your machine.
A SAFE ENVIRONMENT is
important. Keep the area free of dust,
dirt and other debris in the immediate
vicinity of your machine.
BE ALERT! DO NOT use prescription
or other drugs that may affect your
ability or judgment to safely use your
machine.
DISCONNECT the power source when
changing drill bits, hollow chisels,
router bits, shaper heads, blades,
knives or making other adjustments or
repairs.
NEVER leave a tool unattended while
it is in operation.
NEVER reach over the table when the
tool is in operation.
ALWAYS keep blades, knives and bits
sharpened and properly aligned.
ALL OPERATIONS MUST BE
performed with the guards in place to
ensure safety.
ALWAYS use push sticks and feather
boards to safely feed your work
through the machine.
ALWAYS make sure that any tools
used for adjustments are removed
before operating the machine.
ALWAYS keep the bystanders safely
away while the machine is in
operation.

4
CX116 is designed to cut metal only.
ALWAYS inspect the blade for any
crack or missing teeth before operating
the band saw.
ALWAYS ensure that the blade tension
is properly set for the type and width of
blade installed.
NEVER place your fingers or hands in
the line of cut. If you slip, your hands or
fingers may come into contact with the
blade.
ALL THE GUARDS must be in place
while operating the band saw to ensure
safety.
ALWAYS feed the stock smoothly. Do
not force or twist the work-piece while
cutting.
MAKE SURE before making any
adjustments, the switch is in the “OFF”
position and the cord is un-plugged.
NEVER LEAVE the band saw
unattended while it is running.
DO NOT attempt to remove jammed
pieces unless the band saw has come
to a complete stop and the power switch
has been turned to the OFF position.
NEVER turn ON the band saw if the
blade is in contact with your stock.
ALWAYS make certain that the
bearings are properly adjusted to guide
the blade.
MAINTAIN AND SERVICE your band
saw regularly as instructed in the user
manual.
MAKE SURE you have read and
understood all the safety instructions in
the manual and you are familiar with
your band saw, before operating the
CX116. If you fail to do so, serious injury
could occur.
WARNING!
The safety instructions given above can not be complete because the environment in
every shop is different. Always consider safety first as it applies to your individual
working conditions.
CX116 – 5" METAL BAND SAW WITH SWIVEL HEAD
SAFETY INSTRUCTIONS

5
MODEL CX116 - 5" METAL BAND SAW WITH SWIVEL HEAD
As part of the growing line of Craftex CX-Series metalworking equipment, we are proud to offer
the CX116 - 5" Metal Band Saw with Swivel Head. By following the instructions and
procedures laid out in this user manual, you will receive years of excellent service and
satisfaction. The CX116 is a professional tool and like all power tools, proper care and safety
procedures should be adhered to.
Motor ...................................................................... 3/4 HP, 120 V, Single Phase, 60 Hz
Amps ...................................................................... 7.8 Amps
Speed .....................................................................1700 R/min
Blade Speeds ......................................................... 24 / 35 / 61 m/min
Blade Length .......................................................... 64-1/2"
Head Swivel............................................................ 45° - 60°
Angle Cuts .............................................................. 45° - 60°
Vise Jaw Depth....................................................... 6-1/4"
Vise Jaw Height...................................................... 2-1/2"
Max. Capacity @ 90° ............................................. 5"
Max. Capacity @ 45° ............................................. 3-3/4"
Max. Capacity @ 60° ............................................. 2"
Hydraulic Down Feed with Auto Shut Off ...............Yes
Heavy Duty Cast Iron Table.................................... Yes
Powdered Coated Paint.......................................... Yes
2 Wheels and a Carrying Handle for Mobility.......... Yes
Approximate Weight ............................................... 174 lbs (79 kg)
Warranty................................................................. 3 Years
CX116 – 5" METAL BAND SAW
FEATURES

6
CX116 – 5" METAL BAND SAW WITH SWIVEL HEAD
PHYSICAL FEATURES
ON/OFF
Switch
Table Angle
Scale
Work Stop
3/4 HP Motor
Pulley & Belt
Cover
Blade Tracking
Assembly
Blade Tension
Knob
Vise Clamp
Vise
Hand
Wheel
Wheel
Stand
Hydraulic
Feed
Rubber
Foot
Carrying Handle
Blade Guide
Knob
Blade Guides

7
SETUP
Before setting up your machine you need to
read and understand the instructions given
in this manual.
The unpainted surfaces of this band saw
are coated with rust prevention waxy oil and
you will want to remove this before you
begin assembly. Use a solvent cleaner that
will not damage painted surfaces.
UNPACKING
The machine is properly packaged and is
shipped completely in two cartons for safe
transportation. When unpacking, carefully
inspect the cartons and ensure that nothing
has been damaged during transit.
WARNING!
CX116 is a very heavy machine, do not
over-exert yourself. For safe moving
method use fork truck or get the help of
an assistant or friend.

8
PROPER GROUNDING
Grounding provides a path of least
resistance for electric current to reduce the
risk of electric shock.
Make sure the cord is plugged into a
properly installed and grounded power
outlet. To prevent electrical hazards, have a
qualified electrician ensure that the line is
properly wired.
Make sure that the band saw is connected
to an outlet having the same configuration
as the plug. If an adaptor plug is used, it
must be attached to the metal screw of the
receptacle.
Figure-1 120-Volts outlet for CX116
It is strongly recommended not to use
extension cords with your CX116. Always
try to position your machine close to the
power source so that you do not need to
use extension cords.
If you really find it necessary to use an
extension cord, make sure the extension
cord does not exceed 50-feet in length and
the cord is 14-gauge to prevent motor
damage.
WARNING!
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a qualified
electrician if you are in doubt as to
whether the outlet is properly grounded.

9
CABINET, WHEELS
AND FEET
The CX116 comes with two rubber feet and
two wheels. The rubber feet and the wheels
are installed to the cabinet allowing for easy
moving around the shop.
To install the wheels, feet and the cabinet:
Insert the axle into the axle holes at the end
of the base.
Slide the washer and wheels onto each end
of the axle.
Slide another washer and thread the hex
nuts on both ends of the axle to secure the
wheels to the axle.
Figure-2 Installing the wheels
Thread the two rubber feet into the base.
See figure-3.
Figure-3 Installing the rubber feet
Now position the base on the floor and
adjust the feet until the base is stable on
the floor.
Tighten the hex nuts against the base to
lock the rubber feet.
Position the front and rear panels on the
base and secure the panels to the base
with four screws and washers provided.
Position the left panel between the front
and rear panels and secure it using screws
and washers provided.
Install the right panel in the same manner.
Align the holes on the band saw with the
holes on the stand and secure it using hex
bolts and flat washers provided.
Figure-4 Securing band saw on the cabinet
WARNING!
CX116 is a heavy machine. Do not
overexert yourself. Get the help of a
friend lifting the band saw on the cabinet.

10
STOP BOLT ADJUSTMENT
Adjust the stop bolt and jam nut using a
proper size wrench so that the band saw
blade teeth are just below the table surface
when the cut is complete.
Figure-5 Adjusting the stop bolt and jam nut
SQUARING VISE TO
BLADE
Make sure the vise is square with the blade
to get the angled cuts matching the degree
scale on the band saw.
To square the vise to the blade:
Loosen the headstock lock lever. Rotate the
headstock until the pointer reads "0" on the
tabletop scale and tighten the headstock
lock lever.
Use a proper size wrench and loosen the
two hex nuts securing the vise to the table.
Figure-6 Squaring the vise to the blade
Now, place a small machinist square on the
vise and adjust the vise so that it is square
with the blade.
Tighten the hex nuts securing the vise in
position.
WORK STOP ROD
Insert the rod into the saw and slide the
word stop onto the rod.
Tighten the set screws to secure the rod
and the work stop.
Figure-7 Installing the work stop rod