Craftex CX117 User manual

MODEL CX117
2HP METALCUTTING BAND SAW
USER MANUAL

2
TABLE OF CONTENTS
General Safety Instructions ..........................................................................3
Specific Safety Instructions...........................................................................4
Features .......................................................................................................5
Physical Features.........................................................................................6
Setup............................................................................................................7
Unpacking & Inventory .................................................................................7
Proper Grounding.........................................................................................7
Cabinet Assembly.........................................................................................8
Cutting Fluid .................................................................................................8
Recommended Adjustments ........................................................................9
Test Run.......................................................................................................9
Cutting Angle................................................................................................10
Work Stop.....................................................................................................10
Vise ..............................................................................................................11
Blade Selection.............................................................................................11
Using Blade Guides......................................................................................11
Setting Feed Rate.........................................................................................12
Cutting Fluid System ....................................................................................12
Maintenance.................................................................................................13
Cleaning .......................................................................................................13
Lubrication....................................................................................................13
Blade Change...............................................................................................14
Blade Tension...............................................................................................15
Blade Guides................................................................................................15
Feed Stop.....................................................................................................16
Parts Diagram...............................................................................................17
Parts List ......................................................................................................18
Warranty.......................................................................................................20

3
GENERAL SAFETY INSTRUCTIONS
Extreme caution should be used when operating all power tools. Know your power
tool, be familiar with its operation, read through the owner’s manual and practice
safe usage procedures at all times.
ALWAYS read and understand the
user manual before operating the
machine.
CONNECT your machine ONLY to the
matched and specific power source.
ALWAYS wear safety glasses
respirators, hearing protection and
safety shoes, when operating your
machine.
DO NOT wear loose clothing or
jewelry when operating your machine.
A SAFE ENVIRONMENT is
important. Keep the area free of dust,
dirt and other debris in the immediate
vicinity of your machine.
BE ALERT! DO NOT use prescription
or other drugs that may affect your
ability or judgment to safely use your
machine.
DISCONNECT the power source when
changing drill bits, hollow chisels,
router bits, shaper heads, blades,
knives or making other adjustments or
repairs.
NEVER leave a tool unattended while
it is in operation.
NEVER reach over the table when the
tool is in operation.
ALWAYS keep blades, knives and bits
sharpened and properly aligned.
ALL OPERATIONS MUST BE
performed with the guards in place to
ensure safety.
ALWAYS use push sticks and feather
boards to safely feed your work
through the machine.
ALWAYS make sure that any tools
used for adjustments are removed
before operating the machine.
ALWAYS keep the bystanders safely
away while the machine is in
operation.

4
CX117 is designed to cut metal only.
ALWAYS inspect the blade for any
crack or missing teeth before operating
the band saw.
ALWAYS ensure that the blade tension
is properly set for the type and width of
blade installed.
NEVER place your fingers or hands in
the line of cut. If you slip, your hands or
fingers may come into contact with the
blade.
ALL THE GUARDS must be in place
while operating the band saw to ensure
safety.
ALWAYS feed the stock smoothly. Do
not force or twist the work-piece while
cutting.
MAKE SURE before making any
adjustments, the switch is in the “OFF”
position and the cord is un-plugged.
NEVER LEAVE the band saw
unattended while it is running.
DO NOT attempt to remove jammed
pieces unless the band saw has come
to a complete stop and the power switch
has been turned to the OFF position.
NEVER turn ON the band saw if the
blade is in contact with your stock.
ALWAYS make certain that the
bearings are properly adjusted to guide
the blade.
MAINTAIN AND SERVICE your band
saw regularly as instructed in the user
manual.
MAKE SURE you have read and
understood all the safety instructions in
the manual and you are familiar with
your band saw, before operating the
CX117. If you fail to do so, serious injury
could occur.
WARNING!
The safety instructions given above can not be complete because the
environment in every shop is different. Always consider safety first as it applies to
your individual working conditions.
CX117 – 2HP METALCUTTING BAND SAW
SAFETY INSTRUCTIONS

5
MODEL CX117 - 2HP METALCUTTING BAND SAW
As part of the growing line of Craftex metalworking equipment, we are proud to offer CX117
2HP Metalcutting Band Saw. By following the instructions and procedures laid out in this
owner’s manual, you will receive years of excellent service and satisfaction. The CX117 is a
professional tool and like all power tools, proper care and safety procedures should be
adhered to.
Motor...................................2HP, 230V, 60 Hz
Capacity @ 90° ..................9.5” x 7” Rectangular & 7” Round
Speeds ...............................90 MPM
Hydraulic Down Feed with Auto Shut Off
Coolant Pump......................Yes
Coolant ...............................100W
Blade Wheels ......................11.5"
Miter Scale...........................0° - 60°
Noise ...................................70 dB
Fuse ....................................16A
Dimensions..........................60" Length x 20" Width x 62" Height
Approximate Weight............216 Kg
Warranty..............................3 Years
CX117 - 2HP METALCUTTING
BAND SAW
FEATURES

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CX117 – 2HP METALCUTTING BAND SAW
PHYSICAL FEATURES
Cabinet
Powdered
Coated Paint
Vise
Feed Rate
Control Knob
Band Saw
Motor
Control
Panel
Belt Tension
Knob
Blade
Tension
Controls
Headstock
Swivel Lock Lever
Vise Clamp
Hand Wheel
Cutting Fluid
Pump
Vise
Hand Wheel
Feed ON/OFF
Valve
Vise
Lock
Leve

7
SETUP
Before setting up your machine you need
to read and understand the instructions
given in this manual.
The unpainted surfaces of this band saw
are coated with rust prevention waxy oil
and you will want to remove this before
you begin assembly. Use a solvent
cleaner that will not damage painted
surfaces.
UNPACKING
The machine is properly packaged and is
shipped completely in a crate for safe
transportation. When unpacking, carefully
inspect the crate and ensure that nothing
has been damaged during transit. Open
the crate and check that the machine is in
good condition.
Remove the bolts securing the saw on the
skid and place it on a level surface.
LIST OF CONTENT QTY
A. Band Saw Unit (not shown)................1
B. Work Stop Arm...................................1
C. Work Stop Rod...................................4
D. Splash Unit.........................................2
E. Wrench...............................................2
F. Torx Key.............................................1
Figure-1 Inventory
PROPER GROUNDING
Grounding provides a path of least
resistance for electric current to reduce
the risk of electric shock.
CX117 is equipped with a 220-V single
phase motor and is not supplied with a
power cord.
Connection must be done by a qualified
electrician in accordance with electrical
code and local electrical codes.
Make sure that the machine is connected
to an outlet having the same configuration
as the plug. If an adaptor plug is used, it
must be attached to the metal screw of
the receptacle. To prevent electrical
hazards, have a qualified electrician
ensure that the line is properly wired.
It is strongly recommended not to use
extension cords with your CX117. Always
try to position your machine close to the
power source so that you do not need to
use extension cords.
When it is necessary to use an extension
cord, make sure the extension cord does
not exceed 50-feet in length and the cord
is 12-gauge to prevent motor damage.
Your CX117 should be wired with a plug
having 3-prongs to fit a 3 prong grounded
receptacle. Do not remove the grounding
prong to fit it into a 2-pronged outlet.
Always check with a qualified electrician if
you are in doubt.

8
CABINET ASSEMBLY
Assemble the four cabinet sides together
with the eight hex bolts and nuts.
Use a fork truck / hoist and straps that
can hold at least 200 Kg. Lift the band
saw onto the top of the cabinet so that the
holes on the band saw base align with the
holes on the cabinet.
Secure the band saw onto the cabinet
using the four hex bolts and flat washers
provided.
Figure-2 Mounting the band saw to the
cabinet
CUTTING FLUID SYSTEM
This CX117 comes a built-in cutting fluid
system that extends the life of band saw
blade by lowering the temperature of the
blade and work-piece while operation.
TO USE THE CUTTING FLUID SYSTEM:
Remove the screws and the reservoir
cover.
Remove any foreign material that may
have fallen inside the reservoir during
shipping and machine use.
Fill the reservoir with your cutting fluid and
replace the cover.
Figure-3 Cutting fluid system reservoir
and cover
Turn the cutting fluid pump switch ON and
adjust the valves on the cutting fluid
hoses to control the flow of the cutting
fluid. See figure-4.
Figure-4 Cutting fluid control valve
Monitor the cutting fluid level frequently to
keep the system working properly.
WARNING!
CX117 is a very heavy machine, do not
over-exert yourself. For safe moving
method use fork truck.
IMPORTANT!
Always keep the reservoir cover clear
so that the cutting fluid recycle easily.

9
RECOMMENDED
ADJUSTMENTS
The adjustments have been performed on
the CX117 at the factory. However,
because of many variables involved with
shipping, we recommend that you verify
the following adjustments before the Test
Run.
1. Blade Tension
2. Blade Guide Adjustment
3. Stop Adjustments
TEST RUN
Once you have assembled and inspected
the machine it is then time to do a test run
and see if the machine powers up and
runs properly or not.
All tools and objects used for assembling
the machine should be removed and
cleared away before the test run.
Make sure that you have verified the
recommended adjustments listed before.
Fill the cutting fluid reservoir with cutting
fluid if not done so already.
Connect the band saw to the correct
power source.
Raise the band saw and close the feed
rate control knob to keep the saw in
place.
Start the band saw and keep your finger
close to the Emergency Stop button at all
times during the test run. The band saw
should run smoothly with little or no
vibration.
During the test run make sure the
start/stop button and all the safety
features on the mortiser are working
properly.
WARNING!
Make sure you have red and
understood the instructions given in
this manual and you are familiar with
the safety features of the machines,
before turning the machine on.

10
The band saw should run smoothly with
little or no vibration. If you observe that
the band saw vibrates excessively or
makes too much noise, shut off
immediately.
CUTTING ANGLE
The CX117 has a locking turret with a
range of 0° to 60°.
TO SET THE ANGLE OF CUT:
Raise the band saw head to the highest
position and lock in place.
Figure-5 Feed ON/OFF valve
Move the swivel lock handle shown in
figure-6, to the left and rotate the
headstock until the scale indicates the
angle that you need.
Figure-6 Swivel lock handle
Move back the swivel lock handle to the
right to lock the headstock in place. The
cutting angle is not set.
WORKSTOP
The CX117 comes with an adjustable
workstop.
TO INSTALL THE WORKSTOP:
Thread the workstop rod in the base and
secure it by tightening the jam nut.
Slide the workstop onto the rod. See
figure-7.
Figure-7 Installing the workstop
Slide the workstop to the desired position
from the blade and tighten the nut.
WARNING!
Do not make any adjustments while
the machine is running. Turn the
machine OFF and un-plug from the
power source before making any
adjustments. Failure to do so may
cause serious personal injury.