Craftex CX204 User manual

CX204
10” SCORING TABLE SAW
WITH RIVING KNIFE
User Manual
(Fence Sold Separately)

2
TABLE OF CONTENTS
General Safety Instructions for Machines...............................................................3
Specific Safety Instructions.....................................................................................4
CX204 Features......................................................................................................5
Physical Features ...................................................................................................6
Set Up.....................................................................................................................7
Un-Packing & Inventory..........................................................................................7
Proper Grounding ...................................................................................................8
Assembly................................................................................................................9
Installing Saw Blade................................................................................................11
Installing the Scoring Blade ....................................................................................11
Installing the Fence Scale.......................................................................................12
Blade Guard Spreader............................................................................................12
Table Insert.............................................................................................................13
Installing the Blade Guard.......................................................................................13
Basic Controls.........................................................................................................14
Test Run.................................................................................................................14
Connecting to a Dust Collector ...............................................................................15
Blade Guard............................................................................................................15
Riving Knife.............................................................................................................16
Scoring Saw Blade..................................................................................................16
Adjusting the Scoring Blade....................................................................................16
Work-Piece Inspection............................................................................................17
Operations..............................................................................................................18
Through Cuts..........................................................................................................18
Non-Through Cuts ..................................................................................................18
Ripping....................................................................................................................18
Crosscutting............................................................................................................19
Miter Cuts ...............................................................................................................19
Bevel Cuts ..............................................................................................................20
Main Table to Blade Parallelism..............................................................................20
Spreader & Riving Knife Alignment.........................................................................21
Replacing the V-Belts .............................................................................................22
Miter Gauge Adjustment.........................................................................................22
Maintenance ...........................................................................................................23
Parts Breakdown & List.......................................................................................24-31
Warranty.................................................................................................................32

3
GENERAL SAFETY INSTRUCTIONS
FOR MACHINES
Extreme caution should be used when operating all power tools. Know your power
tool, be familiar with its operation, read through the owner’s manual and practice safe
usage procedures at all times.
ALWAYS read and understand the
user manual before operating the
machine.
CONNECT your machine ONLY to the
matched and specific power source.
ALWAYS wear safety glasses
respirators, hearing protection and
safety shoes, when operating your
machine.
DO NOT wear loose clothing or
jewelry when operating your machine.
A SAFE ENVIRONMENT is
important. Keep the area free of dust,
dirt and other debris in the immediate
vicinity of your machine.
BE ALERT! DO NOT use prescription
or other drugs that may affect your
ability or judgment to safely use your
machine.
DISCONNECT the power source when
changing drill bits, hollow chisels,
router bits, shaper heads, blades,
knives or making other adjustments or
repairs.
NEVER leave a tool unattended while it
is in operation.
NEVER reach over the table when the
tool is in operation.
ALWAYS keep blades, knives and bits
sharpened and properly aligned.
ALL OPERATIONS MUST BE
performed with the guards in place to
ensure safety.
ALWAYS use push sticks and feather
boards to safely feed your work through
the machine.
ALWAYS make sure that any tools used
for adjustments are removed before
operating the machine.
ALWAYS keep the bystanders safely
away while the machine is in operation.
NEVER attempt to remove jammed
cutoff pieces until the saw blade has
come to a full stop.

4
NEVER use a saw blade that has
missing carbide teeth, loose teeth, or
chipped or broken teeth.
NEVER stand directly in line with the
saw blade when feeding stock into the
saw.
NEVER place your fingers or hands in
the line of cut. If you slip, your hands
or fingers may come into contact with
the blade. Always use a push stick
when ripping narrow pieces.
NEVER allow visitors or helpers to
stand in line with the saw blade.
ALL GUARDS must be in place while
operating the table saw to ensure
safety.
ALWAYS feed the stock smoothly. Do
not force or twist the work-piece while
cutting.
NEVER allow anyone to “assist” you
by holding your work-piece at the out-
feed end.
MAKE SURE before making any
adjustments, the switch is in the “OFF”
position and the cord is un-plugged.
NEVER LEAVE the table saw
unattended while it is running.
DO NOT attempt to remove jammed
pieces unless the table saw has come to
a complete stop and the power switch
has been turned to the OFF position and
cord is unplugged.
NEVER attempt to cut stock “freehand”,
always use the rip fence or miter gauge.
ALWAYS make sure that the rip fence
is properly squared to the saw blade to
prevent kickback.
ALWAYS make sure that your saw is in
a stable position. Cutting heavy, long
stock may alter the stability of the saw.
In the event that this may occur, the saw
should be firmly bolted to the floor.
ALWAYS be sure that if using a mobile
base, wheels are firmly locked before
turning the saw on.
ALWAYS use a feather board and/or
hold-downs to support your work-piece
when necessary.
MAKE SURE you have read and
understood all the safety instructions in
the manual and you are familiar with
your table saw, before operating it. If
you fail to do so, serious injury could
occur.
WARNING
The safety instructions given above can not be complete because the environment in
every shop is different. Always consider safety first as it applies to your individual
working conditions.
CX204 SCORING TABLE SAW
SPECIFIC SAFETY INSTRUCTIONS

5
MODEL CX204 – 10” SCORING TABLE SAW
As part of the growing line of Craftex woodworking equipment, we are proud to offer the
CX204 a 10” Scoring Table Saw with Riving Knife. The Craftex name guarantees Craft
Excellence. By following the instructions and procedures laid out in this user manual, you will
receive years of excellent service and satisfaction. The CX204 is a professional tool and like all
power tools, proper care and safety procedures should be adhered to.
Motor..............................................3-HP, 220-V, Single Phase TEFC Motor
Drive System..................................
Miter Gauge....................................T-Slot Miter Gauge
Table Size.......................................Length 27” x Width 44.5” (with Extension Wings)
Floor to Table Height......................36”
Maximum Blade Diameter ..............10”
Riving Knife/Spreader Thickness....0.1”
Blade Tilt.........................................Right
Arbor Size.......................................5/8”
Blade Speed...................................5200 RPM
Scoring Blade Diameter..................3”
Scoring Blade Bore.........................0.78”
Scoring Blade Teeth.......................20
Maximum Depth of Cut @ 90°........3-1/16”
Maximum Depth of Cut @ 45°........2-1/16”
Maximum Rip to Right of Blade......20” Edge of Table
Maximum Rip to Left of Blade.........24” Edge of Table
Dust Collection Ports......................One 4” Port
Warranty.........................................3 Years
CX204–10” Table Saw
FEATURES

6
CX204 – SCORING TABLE SAW
PHYSICAL FEATURES
Blade
Guard
Motor
Cover
Miter
Gauge
Blade Tilt
Hand Wheel
ON / OFF
Magnetic
Switch
Blade Height
Hand Wheel
Blade Tilt
Lock
Extension
Wing
Table Tilt
Scale
Extension
Wing

7
SETUP
Before setting up your machine you should
read and understand the instructions given
in this manual.
The unpainted surfaces of this table saw
are coated with a rust preventive waxy oil
that you will want to remove before you
begin assembly. Use a solvent cleaner that
will not damage painted surfaces.
UNPACKING
The machine is properly packaged and
shipped completely in crates for safe
transportation. When unpacking, carefully
inspect the crates and ensure that nothing
has been damaged during transit. Open the
crates and check that the machine and the
parts are in good condition.
Figure-1 Inventory
LIST OF CONTENTS QTY
A. Table Saw........................................ 1
B. Extension Wings.............................. 2
C. 10” Blade ......................................... 1
D. Table Insert...................................... 1
E. Riving Knife...................................... 1
F. Spreader.......................................... 1
G. Motor Cover..................................... 1
H. Push Stick........................................ 1
Figure-2 Inventory
LIST OF CONTENTS QTY
I. Hand Wheels ................................... 2
J. Hand Wheel Locks........................... 2
K. Hand Wheel Handles....................... 2
L. Blade Guard..................................... 1
M. Miter Gauge..................................... 1
N. Scoring Blade .................................. 1
O. Hardware Bag.................................. 1
NOTE: While doing inventory, if you can not
find any part, check if the part is already
installed on the machine. Some of the parts
come preassembled with the machine
because of shipping purposes.
WARNING
CX204 is a heavy machine, do not over-
exert yourself. For safe moving method
use fork truck or get the help of an
assistant or friend.

8
PROPER GROUNDING
Grounding provides a path of least
resistance for electric current to reduce the
risk of electric shock.
Make sure the cord is plugged into a
properly installed and grounded power
outlet. To prevent electrical hazards, have a
qualified electrician ensure that the line is
properly wired.
Make sure that the appliance is connected
to an outlet having the same configuration
as the plug. If an adaptor plug is used, it
must be attached to the metal screw of the
receptacle.
Figure-3 220-Volts Outlet for CX204
It is strongly recommended not to use
extension cords with your CX204. Always
try to position your machine close to the
power source so that you do not need to
use extension cords.
In case if you really find it necessary to use
an extension cord, make sure the extension
cord does not exceed 50-feet in length and
the cord is 14-gauge to prevent motor
damage.
WARNING
Improper connection of the equipment-
grounding conductor can result in a risk
of electric shock. Check with a qualified
electrician if you are in doubt as to
whether the outlet is properly grounded.

9
ASSEMBLY
Slide the hand wheel onto the hand wheel
shaft in front of the saw so that the tab on
the shaft is aligned with the key way on the
hand wheel. Secure it using the lock knob
provided. Thread the handle into the hole
on the hand wheel and tighten it. See
figure-4.
Figure-4 Installing the blade height hand
wheel
Install the blade tilt hand wheel on to the
shaft located on the left side of the cabinet
in the same manner. Secure it using the
lock. Thread the handle into the hole on the
hand wheel and tighten it properly. See
figure-5.
Figure-5 Installing blade tilt hand wheel
Attach the extension wings to the two sides
of the table using nuts, bolts and washers
provided. See figure-6.
Figure-6 Installing the extension wings
Place a straight-edge on the main table and
the extension wing, and make sure they are
flat with each other.
If the mating surface of the extension wing
tilts down, remove the wings and use
masking tape along the bottom edge of the
main table to shim the extension wing up.
See figure-7.
Figure-7 Using masking tape to shim the
extension wing up

10
If the mating surface of the extension wing
tilts up, use a masking tape along the top
edge if the main table to shim the extension
wing down. See figure-8.
Figure-8 Using masking tape to shim the
extension wing down
When the wings are reinstalled, remove the
excessive masking tape using a blade.
Install the motor cover to the side of the
cabinet by sliding the hinge posts on the
hinges and locking using the screw
provided as shown in figure-9.
Figure-9 Installing the motor cover
OPTIONAL FENCE & RAILS
Attach the front fence rail to the table and
extension wings using bolts, nuts and
washers provided. See figure-10.
Figure-10 Installing front fence rail
Now, install the fence rail tube onto the
front rail using cap screws, washers and flat
washers provided. See figure-11.
Figure-11 Installing the fence rail tube
Attach the rear fence rail to the table and
the extension wings. Secure it using screws
and washers provided. See figure-12.
Figure-12 Installing the rear fence rail

11
Install the magnetic switch to the extension
wing attached to the left side of the table as
shown in figure-13.
Figure-13 Installing the magnetic switch
INSTALLING SAW BLADE
Make sure the switch is in the OFF position
and the cord is disconnected from the
power source.
Remove the table insert (if already
installed) and raise the arbor all the way up
using the blade height hand wheel located
on the front of the saw. Set the blade to 0-
degree using the blade tilt hand wheel.
Remove the arbor nut and the arbor flange
and install the 10” blade provided. Make
sure the teeth of the blade are facing the
front of the saw and install the arbor flange
and the arbor nut. Use the arbor wrench
and a locking pin to tighten the nut.
Make sure not to over-tighten the nut
against the blade.
Figure-14 Installing the blade
INSTALLING THE
SCORING BLADE
To install the scoring blade make sure the
switch is in the OFF position and the cord is
disconnected from the power source.
Remove the table insert (if already
installed) and raise the scoring saw arbor to
the maximum by turning the screw located
on the table, using a proper sized Allen key.
See figure-15.
Figure-15 Installing the scoring blade

12
Remove the washer and the nut on the
arbor and install the scoring blade. Install
the washer and the nut and secure the
blade by tightening the nut. Make sure to
install the scoring blade with the teeth
facing opposite to the main blade’s teeth.
INSTALLING THE FENCE
SCALE (Fence sold separately)
Install the fence on the rails, and slide it
against the saw blade and the push the
fence handle down to lock the fence in
place. Make sure the fence is slightly
touching the blade and it is not pushed
against the blade. See figure-16.
Figure-16 Fence locked on the rails against
the blade
Mark on the fence rail tube where the red
line on the pointer is and remove the fence.
Peel off the tape and align the “0” on the
tape with the pencil mark on the rail tube
and attach the tape scale on the tube.
Adjust the pointer if required by loosening
the two screws holding the pointer to the
fence.
Figure-17 Red line on the pointer, aligned
with “0” on the tape scale
BLADE GUARD
SPREADER
Make sure the switch is in the OFF position
and the cord is disconnected from the
power source.
Remove the table insert (if already
installed) and loosen the nut to open the
bracket.
Now, slide the blade guard spreader, down
into the bracket and tighten the nut to
engage the bracket. Make sure the
spreader is locked properly. See figure-18.
IMPORTANT
To get accurate cuts, it is very important
to attach the tape scale on the fence
tube, aligning the “0” perfectly with the
pencil mark that you made

13
Figure-18 Using masking tape to shim the
extension wing up
TABLE INSERT
Make sure to clean the dust or the dirt on
the table throat before installing the insert.
The dust or dirt can cause the insert to be
out of height alignment.
Place the table insert in the table throat and
make sure it is level with the table surface
secure it by tightening the two screws. See
figure-19.
Figure-19 Installing the table insert
INSTALLING THE BLADE
GUARD
Attach the blade guard to the spreader as
shown in figure-20.
Figure-20 Installing the blade guard
Once the blade guard is attached to the
spreader, slide the blade guard back wards
and push the lock handle down to lock the
blade guard on the spreader as shown in
figure-22.
Figure-21 Securing the blade guard to the
spreader

14
BASIC CONTROLS
The basic controls of this machine are
shown in the figure-22. Use the figure and
read the text to understand what the basic
controls of your CX204 are.
Figure-22 Basic controls on CX204
A. ON / OFF Magnetic Switch
The ON / OFF magnetic switch on your
CX204 has a green button to turn the
machine “ON” and a red button to turn the
machine “OFF”,
B. Blade Tilt Hand Wheel
It is used to adjust the angle of the blade. If
you want to adjust the angle of the blade,
loosen the lock handle (on the front of the
saw, under the table) and turn the hand
wheel. When the blade is at the desired
angle, retighten the lock handle.
C. Blade Height Hand Wheel
It is used to raise and lower the blade. If
you want to adjust the height of the blade,
turn the hand wheel to raise or lower the
blade to the desired height.
TEST RUN
Once you have assembled your machine
completely, it is then time for a test run to
make sure that the machine works properly
and is ready for operation.
During the test run if there is any unusual
noise coming from the machine or the
machine vibrates excessively, stop the
machine immediately and disconnect from
the power source and investigate to find out
the problem with your machine.
Check the safety features on the machine
and make sure all the safety features work
properly.
Before starting the table saw, make sure
that you have read and understood the
manual and you are familiar with the
functions and safety features on this
machine.
READ THE
MANUAL
WARNING
For the protection of your eyes, make
sure you are wearing safety glasses or
safety goggles while doing the test run.
WARNING
The safety instructions given in this
manual can not be complete because the
environment in every shop is different.
Always consider safety first as it applies
to your individual working conditions.

15
CONNECTING TO A DUST
COLLECTOR
CX204 features a 4” diameter dust port to
connect to a dust collector.
When connecting to a dust collector, use a
proper sized hose and make sure all the
connections are sealed tightly.
It is recommended to use a proper sized
dust collector with the CX204 to ensure
adequate dust collection.
Figure-23 CX204 dust port
BLADE GUARD
The blade guard assembly on your CX204
consists of a clear polycarbonate shield,
spreader and anti-kickback pawls.
The clear polycarbonate guard allows the
operator to see the blade cutting the work-
piece during cutting operation. The guard
covers the blade on both sides and lifts up
as the work-piece is fed into the blade and
returns to the table surface when the work-
piece has passed through the blade. It
prevents the wood chips to fly and injure
the operator and it also prevents from
accidental contacts of objects with the
blade.
At the back side of the guard there is a
metal plate called a spreader. The spreader
prevents the kerf of the work-piece from
pinching the blade and causing kick back.
The kick back pawls are designed such that
they allow the work-piece to move only
forward. During the cutting operation if the
work-piece moves backward, the anti kick
back pawls will dig into it and stop it.
Figure-24 Blade guard and spreader
WARNING
The fine dust particles produced by the
saw can go into your lungs and cause
serious respiratory problems. Make sure
to wear a dust mask and the table saw is
connected to a proper dust collection
system while operating it.

16
RIVING KNIFE
The riving knife is a metal plate which
prevents the newly cut work-piece from
pinching at the backside of the blade and
causing kickback. Basically the riving knife
does the same job as the spreader. But the
main difference is that the riving knife is
installed below the blade height while the
spreader is installed higher than the blade.
The riving knife is installed when doing non-
through cuts using a standard table saw
blade and for the cutting operations when
the blade does not cut all the way through
thickness of the work-piece.
Height Difference
The riving knife should be installed with
1mm to 5mm height difference with the
blade height. It is recommended to keep
3mm to 8mm distance between the blade
(from the carbide tip) and the riving knife.
Figure-25 Riving knife
SCORING SAW BLADE
The CX204 can run two blades at the same
time. One is a regular circular saw blade
and the other is a small blade that is
installed in front of the main one. The
smaller blade rotates in the opposite
direction to the main blade, cutting from the
underside of the panel, where the damage
usually happens. The scoring blade
eliminates tear-out and chipping.
ADJUSTING THE
SCORING BLADE
The scoring blade can be adjusted side to
side to align with the main blade. It also has
a height adjustment to raise or lower the
blade below the table top if desired.
The adjustments can be done by rotating
the screws located in the small holes on the
table. See figure-26
WARNING
DO NOT use the riving knife with dado
blades. If used, the riving knife will be
higher than the dado blade and the work-
piece will hit the riving knife.

17
Figure-26 Scoring blade adjustment screws
locations
When using the scoring blade, use a proper
sized Allen key and rotate the “side to side
adjustment” screw to align the scoring
blade with the main blade.
Turn the “adjustment lock” screw and then
turn the “height adjustment” screw to raise
or lower the scoring blade as desired.
Turn the “adjustment lock” screw to lock the
arbor in place.
WORK-PIECE INSPECTION
Before cutting the work-piece, make sure to
inspect it for nails, staples, small pieces of
stone or metal and any other foreign object
which is dangerous to come on contact with
the blade.
If the wood contains any of these objects
and it comes in contact with the blade, the
object might fly and hit the operator or
damage the blade. For a safe cutting
method, always inspect your work-piece
carefully before cutting and wear eye
protection.
Some woods with excessive twisting or
wrapping are un-stable while cutting. This
situation can be dangerous, because during
operation the work-piece can move un-
expectedly which can either damage the
blade or hurt the operator.
If the wood is slightly cupped, make sure
the cupped face of the wood is held against
the table or the fence. If the bowed side of
the work-piece is held against the table or
the fence, there will be a great possibility
that the work-piece move unexpectedly
while cutting, and cause kickback or injury
to the operator.
Some stock with large knots can damage
the blade and wet stock will give a poor
result.
WARNING
The information above is just a guideline
for you to understand how to cut a work-
p
iece with slight cupping. If you are not
sure and do not have any experience in
cutting cupped stock, do not cut it.
Failure to follow these instructions might
bring personal injuries to the operator or
serious damage to the blade.
WARNING
Make sure the switch is in the OFF
p
osition and the cord is disconnected
from the power source while installing
any part or making adjustments. Failure
to do so may result serious injury or
death.

18
OPERATIONS
Before doing the operation, make sure all
the parts of the machine are assembled
properly and you have done the test run.
Make sure you have read the manual and
you are familiar using the table saw,
knowing all the safety features on this
machine.
THROUGH CUTS
The operation, in which the saw blade cuts
the work-piece completely, is called through
cut. Ripping, cross cuts, miter cuts and
beveled cuts are examples of through cuts.
Figure-27 Shows an example of through cut
For clarity the blade guard assembly is not
shown in figure-27 but for your safety it is
highly recommended to use blade guard
when performing through cuts.
NON-THROUGH CUT
The operation, in which the work-piece is
passed over the saw blade and it does not
cut the work-piece all the way through its
thickness, is called non-through cut.
Since the blade guard can not be used
when doing non-through cuts, there is great
possibility of kickback. Make sure to have
the riving knife installed, when using
standard saw blade to perform non-through
cuts.
Figure-28 Shows an example of non-
through cut with standard saw blade
For clarity figure-28 does not show riving
knife, but it is highly recommended to install
the riving knife when performing non-
through cuts with standard saw blade.
RIPPING
Cutting solid wood with the grain and
cutting down the length of the work-piece is
called ripping.
With the power “OFF”, adjust the fence on
the rails according to the desired width of
the cut. Turn the blade height hand-wheel
to set the blade 1/4” above the work-piece.
Make sure that blade guard assembly is
working properly and use other safety
devices like feather board and push sticks.

19
Connect the cord to the power source and
turn the table saw “ON”. Let the blade reach
the full speed and feed the work-piece
through the blade using a push stick, until
the work-piece completely passes the saw
blade. See figure-29.
Figure-29 Ripping operation
After the work-piece is cut, let the blade
come to a complete stop and then remove
the cut-off pieces.
CROSSCUTTING
Cutting solid wood across the grain and
cutting plywood across the width of the
work-piece is called cross-cutting.
Remove the fence and mark the work-piece
where you want to start the cut. Set the
miter gauge to the correct angle. Place the
work-piece on the table so that the marked
point is aligned with the blade and the blade
is cutting the waste side of the line.
Connect the cord to the power source and
turn the table saw “ON”. Let the blade reach
its full speed and hold the work-piece
against the face of the miter gauge. Slowly
push the work-piece with the miter gauge
and until it is completely past the blade. Let
the blade come to a complete stop and
remove the cut-off work-pieces.
Figure-30 Crosscutting operation
MITER CUTS
Miter cut is an angled crosscut performed in
the same manner as a crosscut, using the
miter gauge.
Place the face of the miter gauge against
the edge of the work-piece and miter gauge
bar across the face of the work-piece. Use
the bar as a guide and mark the angle of
cut with a pencil as shown in figure-31.
Place the miter gauge back into the T-slot
and hold the work-piece against the face of
the miter gauge. Push the work-piece with
the miter gauge slowly against the blade
until the work-piece is completely past the
blade.
WARNING
Do not use your fingers to feed narrow
work-pieces into the blade. Always use a
p
ush stick to prevent the possibility of
injury.

20
Figure-31 Marking the angle of cut
BEVEL CUTS
The CX204 blade can be tilted to the left
between 0° and 45° by rotating the blade tilt
hand wheel. This feature of the saw allows
making bevel cuts.
To make bevel cuts, loosen the lock handle
located on the front of the saw. Rotate the
blade tilt hand wheel to the desired angle,
looking at the tilt scale
After that, proceed to make the cut in the
same manner as in “Cross Cutting”.
MAIN TABLE TO BLADE
PARALLELISM
Your CX204 will give a better result if the
main table is parallel to the blade. If it is not
parallel, the result you will get will be poor
and low quality.
To check if the table is parallel to the blade,
use an adjustable square and measure the
distance between the miter slot on the table
and the edge of the blade (front or back) as
shown in figure-32.
Figure-32 Measuring the distance using an
adjustable square
Now, lock the square in place and mark the
blade with a marker where you made the
measurement. Rotate the blade so that the
mark is opposite to the first position (front or
back) and slide the square to check if the
blade is at the same distance with the miter
slot.
The measurement should be equal on both
sides. If the measurements are not the
same, the table needs to be adjusted
parallel to the blade.
For more accurate angles and to check
that your saw blade is at the exact angle,
you need to use a
digital angle finder.
Model# B2646
OR
Model# WR300