Craftsman 3One 917.257562 User manual

CRnF'/X
LNUMBER 917,257562 OWNER'S MANUAL
®
oAssembny
oOperation
®Customer Responsibilities
Service and Adjustments
,Repair Parts
Converl:ibie
CAUTION: Read and follow all safety rules and instructions before opsrating this equipment.
" . .... ,-_ _",,_'-_ ..... ,......................... -
....................... II IIIIIIIII _"..........................
im

Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
!. GENERAL OPERATION
• Read, understand, and fotlowall instructionsin the manual
and on the machine before stading
•Only altow responsible adults, who are familiar with the
instructions,to operate the machine
•Clear the area of objects such as rocks, toys, wire, etc,
whichcouId be picked up and thrown by the blade
•Be sure thearea isclear ofother people before mowing Stop
machine if anyone enters the area
.Never carry passengers_
•Do not mow in reverse unless absolutely necessary Always
look down and behind beforeand white backing
•Be aware of the mower discharge directionand do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place
•Slow down before turning
•,Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting
• Turn off blades when not mowing
• Stop engine before removing grass catcher or unclogging
chute
°Mow only in daytight or good artificial light
•Do not operate the machine while under the influence of
alcohol or drugs
•Watch for trafficwhen operating near or crossing roadways
• Use extra care when readingor unloading the machine into
a trailer ortruck.
I1. SLOPE OPERATION
Slopes are a major factor related to Ioss-ol-contro_ and tipover
accidents which can result in severe injury or death° All slopes
requireextra caution Ifyoucannot back upthe slope or if you fee
uneasy on it, do not mow it
DO:
• Mow up and down slopes, not across
•Remove obstaclessuch as rocks, tree limbs, etc
° Watch for hotes, ruts, or bumps. Uneven terrain could
overturn the machine Tafl grass can hide obstacles
• Use slow speed Choose atowgear so thatyou wiltnot have
to stop or shift while on the slope
• Follow the manufacturer's recommendations for wheet
weights or counterweights to improve stability.
. Use extra care with grass catchers or other attachments
These can change the stability of the machine
• Keep all movement on the stopes slow and gradual Do not
make sudden changes in speed or direction
, Avoid starting or stopping on a slope, ff tires lose traction,
disengage the blades and proceed slowly straight down the
slope
DO NOT"
=Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible
•Do not mow near drop-oils, ditches, or embankments The
mower could suddenly turn over if a wheel isover the edge
of a cliff or ditch, or if an edge caves in
°Do not mow on wet grass. Reduced traction could cause
sliding
•Do not try tostabilize the machine by putting your fool on the
ground
•Do not use grass catcher onsteep slopes
lU. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence ofchildren Chitdren are often attracted tothe machine
and the mowing activity. Never assume that children willremain
where you last saw them
° Keep children out of themowing area and under the watchful
care of another responsible adult
. Be alert and turnmachine off if children enter the area
° Before and when backing, look behind and down for small
children
•Never carry children They may fall off and be seriously
injured or interfere with safe machine operation
• Never allow children to operate Ihe machine
,Use extra care when approaching blind corners, shrubs,
trees, ot other objects that may obscure vision
IV.
o
SERVICE
Use extra care inhandling gasoline andother fuels Theyare
flammable and vapors are explosive
- Use only an approved container
Never remove gas cap or add fuel with lhe engine
running Allow engine to cool before refueling Do not
smoke
- Never refuel the machine indoors
Never store the machine or fuel container inside where
there isan open flame, such as awater heater
• Never runa machine inside a closed area.
•Keep nuts and botts, especially blade attachment bolts, tight
and keep equipment in good condition
° Never tamper with safety devices Check their proper
operation regularly
° Keep machine free of grass, Ieaves, or otherdebris build-up
Clean oil or fuel spillage Allow machine to cool before
storing
o Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
• Never make adjustments or repairs with the engine running
°Grass catcher components are subject towear, damage,and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer s recommended parts, when nec-
essary
• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
•Check brake operation frequently Adjust and service as
required
IA
ii ii illlll illl ill jl, , j
l
Look for this symbol to point out impor-
tant safety precautions. It means
CAUTION!!! BECOME ALERTH! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark
plug who and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making
repairs.

CONGRATULATIONS on your purchase of a Sears
Tractor. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartment, We have competent, well-
trained technicians and the proper tools to service or repair
this uniL
Please read and retain this manual° The instructions will
enable you to assemble and maintain yourtractor properly°
Always observe the "SAFETY RULES"°
MODEL
'4UMBER 917,257562
SERIAL
NUMBER
DATE OF PURCHASE
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE..
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.,
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules,
= Follow a regular schedule in maintaining, caring for and using
your tractor.
• Follow the instructions under "Customer Responsibilities"
and "Storage" sections of this owner's manual
PRODUCT SPECIFICATIONS
HORSEPOWER: 18,0
GASOLINE CAPACITY 3,5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF!SG): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: 3_0PINTS
SPARK PLUG: CHAMPION RJ-19LM
(GAP: .030") STD361458
VALVE CLEARANCE: INTAKE: .004" - .006"
EXHAUST: ,.007'__..009"
GROUND SPEED (MPH): FORWARD:
1st 077
2rid 1..46
3rd 341
4th 4.34
5th 5.57
REVERSE: 1.07
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BLADE BOLT TORQUE: 30-35 FT. LBS
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine sexhaust system isequipped
with a spark arrester meeting applicable local or state laws
(if any),, If a spark arrester is used, itshould be maintained
in effective working order by the operator..
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler isavailable
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section ofthis manual).
LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT
For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the
instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
° Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..
• Tire replacement or repaircaused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improperstorage or accident or the failure to maintain the
equipment according to the instructionscontained in the owner's manual.
• Riding equipment used for commercial or rentalpurposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the batter] will not hold a charge, Sears will replace the battery at no charge.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
3

TABLE OF CONTENTS
SAFETY RULES ........................................................... 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 15-18
WARRANTY .................................................................. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY ............................................................. 7_10
OPERATION ....................................................... L. 11-14
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 19-24
STORAGE ................................................................... 25
TROUBLESHOOTING ........................................... 26-27
REPAIR PARTS - TRACTOR ........ _....................... 30-47
REPAIR PARTS - ENGINE ................... ,................ 48-53
PARTS ORDERING/SERVICE ............... BACK COVER
INDEX
A
Accessories .......................................................5
Adjustments:
Brake........................................................21
Carburetor. ..............................................24
Mower
Front-To-Back............................20
Side-To-Side ...................................20
Throttle Control Cable ....................23
Air Filter, Engine ........................................17-18
Air Screen, Engine .....................................18
Assembly ......................................................7-10
B
Battery:
Chargin9 ..............................................8
Cleaning ................................................17
Installation .................................................9
Levels..................................................8,16
Preparation ...................................... 8
Starting with Weak Battery .............22
Storage .................................................25
Terminals .......................................................17
Belt:Motion Drive
Removal/Replacement ............21
Mower Blade(s)
Removal/Replacement ...............21
Blade:
Sharpening ..........................................16
Replacement ..........................................t6
Brake Adjustment ......................................21
C
Carburetor Adjustment ...................... 24
Controls, Tractor .....................................11
Customer Responsibilities ...............15-18
Engine:
Air Filter.........................................17-18
Air Screen, Engine ........................18
Cooling Fins, Engine .....................18
Engine Oil ........................................17
Fuel Filter ...........................................18
Spark Plug(s) ................................18
Tractor:
Battery ...............................................17
Blade ...................................._.............16
Lubrication Chart ..........................15
Maintenance Schedule ............ 15
Tire Care ............'_....................8,I6,22
Transaxte ......................................t7
Cutting Height, Mower ...........................12
E
Electrical:
Interlocks and Relays .........................23
Schematic ..........................................29
Wiring Diagram ..................................30
Engine:
Air Filter...............................................18
Air Screen .........................................18
Cooling Fins, Engine ..................... 18
Oil Change ............................................17
Oil Level..........................................13,17
Oil Type ...............................i...............17
Preparation .........................................13
Repair Parts ............................. 30-47
Starting ...............................................14
Storage .............................................25
F
Filter:
Air Filter .........................................17-18
Fuel..............................................17-18
Fuel:
Type ................................................13
Storage .............................................25
Fuse ............................................................23
H
Hood Removal/Installation ........................23
L
LevelingMower Deck ................................20
Lubrication:
Chart ......................................................15
M
Maintenance Schedule ..........................16
Mower:
Adjustment, Front-to-Back ...............20
Adjustment, Side-to-Side ....................20
Blade Sharpening .........................._.16
Blade Replacement ...........................16
Cutting Height.....................................12
installation ...........................................19
Operation ...............................................13
Removal ........:........................................19
Mowing Tips ..........................................................14
Muffler ........._...............................................18
Spark Arrester. ................................3,40
Oil: O
Cold Weather Conditions ..........13,17
Engine ..........................................13,17
Storage ....:......................................i............25
Operation .................................................11-14
Operating Mower. .......................................13
Options:
Accessories ...........................................5
Spark Arrestor. ...............................3,40
P
Parking Brake ...........................................12
Parts Bag .....................................................6
Paris, Replacement/Repair ...............30-47
Product Specifications ...........................:......3
R
Repair Parts .......................................30-47
S
Safety Rules .......................................................2
Seat .................................................................8
Service and Adjustments .....................19-24
Carburetor ..........................................24
Fuse ........................................................23
Hood Removal/Installation ...............23
Motion Drive Belt
Removal/Replacement ............ 21
Mower Belt(s)
Removal/Replacement ..............21
Mower Adjustment
Front-to-Back.............................20
Side-to-Side ..................................20
Mower Removal ................................19
Tire Care .........................................8;t6,22
Slope Guide Sheet .......................................55
Spark Plug(s) ...........................................18
Specifications ...................._.............................3
Starting the Engine ...........................13-14
Steering Wheel ............................................7,22
Stopping the Tractor _...............................12
Storage ..............................................................25
T
Throttle Control Cable Adjustment .......23
Tires ...............................................................8,16,22
Trouble Shooting Chart ....................26-27
Transaxle .........................................................17
W
Warranty...............................................................3
Wiring Diagram .............................................29
Wiring Schematic ...........................................30
4

ACCESSORIES AND ATTACHMENTS
:......................... i i,i ,ll,l,lll, iiqlJJ ii ii
These accessories and attachments were available through most Sears retail outlets andservice centers when the tractorwas purchased,
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG
4GASCAN ENGINEOIL FUELSTABILIZER
MAINTENANCE
BLADES BELTS
PERFORMANCE
Sears offersawidevarietyof attachments thatfit yourtractor..Many oftheseare listed belowwithbrief explanationsof howtheycan help
you..This listwas currentat the time of publication; however, itmay change infuture years -moreattachments may be added, changes
may be made in these attachments, orsome may no longerbe available or fit your model. Contact your nearest Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching.
AERATOR promotes deep root growth for a healthy lawn.. Ta-
pered 2o54nch steel spikes mounted on 10qnch diameter discs
puncture holes in soil at close intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
heatthier, neater looking lawn. Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, tool caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots, 36-inch swath. 24
hardened steel coring tips 150 Ib, capacity weight tray..
EASY OIL DRAIN VALVE makes oil changes easier, faster..
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow2 or3 pull-behindattachments atonce,
such assweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of"scalping" on uneven terrain For mowerdecks not so
equipped,
MULCH RAKE/DETHATCHER loosens soil and flips thatchand
matted leaves tolawnsurface foreasy pickup_Twenty spring tine
teeth° Usefultopreparebare areasforseeding. Available forfront
or rear mounting. HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper.. Mounts behind tractor.
MULCHING KIT, once installed,letsyou mulch, discharge or bag
clippings (bagger optional) without changing blades, For models
not equipped as 3-m-1 Convertible mowers.
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck. Use with 2 x 8 or 2 x 10 lumber_
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameterwater-tight drum holds upto3901bs, of weight. Rounded
edges prevent harm to turf Adjustable scraper automatically
cleans drum
SNOW BLADE for snow removal only. 14-inch high, 42qnch wide
blade clears 38-inc_hpathwhen angled leftor right° Raises, lowers
with side lever.,Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheel weights andtor rear drawbar
weight.)
SNOWTHROWER has 40qnch swath° Drum4ype auger handles
powdery and wet/heavy snow. Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet, Lift controlled at
tractor seat, (Use with chains and wheel weights and/or rear
drawbar weight..)
SPRAYERS use 12-volt DC electdc motor that connects to the
tractor battenj or other 12ovolt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, fungicides and liquid fedilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand_
SWEEPERS {elyou collect grass clippings and leaves..
TILLER has 5hp engine and 36-inch swath toprepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fitsany lawn, yard or garden tractor. Simply hook upto the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hitling,,oWithout tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding tract=on.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator warm
and dry.. Remove vinyl sides and windshields for use as sun
protector in summer. Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS forpowerful collection ofheavy grass clippings and leaves..
Optional wand attachment to pick up debris in hard-to-reach
places VACtCHIPPER includes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 Ib. weight
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials
5

i, i i iii ............................................ ulluJl ............. ,..............................
CONTENTS OF HARDWARE PACK
iiiiiiiiiiinll iiii ..................
Parts Bag contents shown full size
O (2) Sheet
Metal
Screws
cknut 3/8-24
(t) Large Flat Washer
(1) Shoulder Bolt 5/16_18 (1) Hex Bolt 1/2-13 x 1
(1) Lock Washer 1/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(2) Screws #10 x 5/8 (2) Lock Washers #t0 j'-
) Washers 3/16 x3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x aN (2) Hex Nuts 1/4-20
(2) Washers 9/32 x 5/8 x 16 Gauge _/_
(2) Lock Washers 1/4
Parts packed separately in carton
Seat ,_
_Plate
SteeringWheel
Steedng
Boot
Batten]acid
Battery
Owner'sManual
Parts bag contents not shown full size
/"-"'_ (2) Washers 3/8
(2) Shoulder (_"_")) x Z18x14 Gauge
Bolts \ LJ/',/(2) Gauge _ (2) Center-
Wheels "_'_V_./lock Nuts
(2) Latch Hook(_.__.__L____ , ,
Assemblys _
_'_ Steering ' _ (2)WjngoNuts
(2) Battery Carriage Bolts 1/4-20 x 7-1/2 (2) Keys
Terminal
Guard
Steering
Wheel
Adapter
15° Slope Sheet
,,,,,,,,
Steering Wheel
Insert
I:
: I
Battery Caps
and instructions
6

ASSEMBLY
..................... ................ i,
Your new tractorhas been assembledatthe factory withexceptionofthose partsleftunassembledfor shippingpurposes°
To ensuresafe and properoperationofyourtractor,all partsandhardwareyouassemble mustbetightenedsecurely_Use
the correcttoolsas necessary to insurepropertightness.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrench set willmake assembfy easier.. Standard
wrench sizes are listed.
(1) 5/16" wrench
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 3/4" wrench
(1) 9/t6" wrench
(t) Phillips screwdriver
Utility knife
Tire pressu_'egauge
(1) 3/4" socket with drive ratchet
When right and teft hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CAR-
TON
UNPACK CARTON
°Remove all accessible loose parts and parts cartons
from carton (See page 6),.
= Cut, from top to bottom, along lines on air four corners
of carton, and lay panels flat..
= Check for any additional loose parts or cartons and
remove.
STEERING SHAFT
(ASSEMBLY
POSITION)
STEERING SHAFT ,:::
(SHIPPING .._/,"POSITION) "_,
FIG. I
SLOT
BEFORE ROLLINGTRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
,Slide the steering bushing over the steering shaft
• Raise steering shaft forward until screw holes in dash
line up with steering bushing. Install two (2) sheet
metal screws and tighten securely°
o Position steering boot over steering shall
. Place tabs of steering boot over tab slots in dash and
push down to secure,
° Slide steering wheel adapter onto upper steering shaft,
o Position front wheels ofthe tractor so they are pointing
straight forward,,
°Position steering wheel so cross bars are horizontal
(left to right) and slide onto adapter.
o Assemble large flat washer and 3/8-24 locknut and
tighten securely.
° Snap steering wheel insert,into center of steering
wheel.
= Remove protective plastic from tractor hood and grill
IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAYPUNCTURE TIRES WHERETRACTOR
IS TO ROLL OFF SKID
TO ROLL TRACTOR OFF SKID (See Fig. 7)
°Raise attachment lift lever to itshighest position
.Retease parking brake by depressing clutch/brake
pedal
•Place gearshift lever inneutral (N) position.
•Roll tractor backwards off skid.
• Remove banding holding discharge guard up against
tractor_
7

ASSEMBLY
i i .ii,l,,i iillll ] LL ]II,I II I
HOW TO SET UP YOUR TRACTOR
PREPARE BATTERY (See Fig. 2)
...... i = i i ii i N,ui N Llll u II,H ii,
CAUTION: Wear eye and face shield.
Wash hands or clothing immediately if
accidentally in contact withbattery acid°
Do not smoke. Fumes from charged
battery acid are explosive.
Read the instructions included with the
battery vent caps. Always wear gloves,
clothing and goggles to protect your
hands, skin and eyes.
Your tractor has a battery charging system whichissuffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its lifeo
• See instructions packed with vent caps in parts bag.
• Fill battery with acid. Fill each cell until it reaches the
bottom of the vent wells,, Do not overfill.
• Allow battery to stand and settle for at least thirty
minutes. After standing, check the battery celt acid
level If below the vent wells, add more acid until the
correct level is reached.
While battery isstanding (after adding acid) and later, while
battery is being charged, continue with assembly of tractor.
IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR
BATTERY, IT IS NECESSARY THAT THE BATTERY BE
CHARGED BEFORE USE. FAILURE TO CHARGE
BATTERY CAN RESULT IN A SHORTENED BATTERY
LIFE
°Charge battery at a rate of 6 amperes for 1 hour_ Use
a 12 volt battery charger. Observe all safety precau-
tions required for battery charging.
,Check the acid tevet after the battery ischarged, If the
acid has fallen below the correct level, add distilled or
iron free water.
-Install the vent caps tocover' theventwells,. Wash the
top of the battery with water to remove any acid, then
wipe dry,
• Check battery case for leakage to make sure that no
damage has occurred in handling,
• Dispose of excess battery acid. Neutralize acid for
disposal by adding it to two gallons of water in a five
gallon plastic container, Stir with a wooden or plastic
paddle while adding baking soda until the addition of
more soda causes no more foaming,
•-Follow instructionson how to ir_tall battery_
CUT AWAY VIEW _... VENT CAP
_ ..... VENT WELL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjustseat before tighteningadjustment bolt.
, Remove cardboard packingon seat pan.
°Place seat on seat pan and assemble shoulder bolt.
•Assemble adjustment bolt, lockwasher and flat washer
loosely. Do not tighten_ ,.,,:,.,,
• Tighten shoulder bolt securely,.
• Lower seat into operating position and sit on seat.
•Slide seat untila comfortable position is reachedwhich
allows you to press clutch/brake pedal all the way
down.
•Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment bolt securely,.
BATTERY CELL
ACID LEVEL
FIG. 3
CHECK TIRE PRESSURE
The tireson your tractorwereoverinflatedat thefactory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICAT!ONS" on page 3 ofthis manual.
CHECK DECK LEVELNESS
Forbest cutting results, mower housing should be properly
leveled,, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown ior replacing motion and
mower blade drive belts in the _ervice and Adjustments
section of this manual Verify _at the belts a_e route'd_°
correctly, -.
CHECK BRAKE SYSTEM
After you ieam how to operate your tractor, check to see
that the brake is properly adjusted See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
8

ASSEMBLY
•....... i , ,i ...................... i i H,,,ll i i
INSTALL BATTERY (See Figs. 4A and 4B)
CAUTION: Do not short battery termi-
nals. Before installing battery, remove
metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
NOTE: For ease of battery installation,the heat shield
between engine and battery compartment may be re-
moved° Before removing heat shield, note positionand
routing of all cables and wires_ If you remove the shield, be
sure it is reassembled properly after installing battery_
- Lift hood to raised position°
• Be sure battery drain tube has not come looseand is
securely attached to drain in battery tray.
= Lower battery intobattery tray with terminals to front of
tractor.
o First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lockwasher and hex
nut as shown Tighten securely°
=Connect BLACK grounding cable to negative (-) bat-
tery terminal with remaining hex bolt, fiat washer, lock
washer and hex nut. Tighten securely°
•Slide the two battery bolts through the terminal guard
and start the wing nuts onto the threads°
° Position terminal guard over battery as shown, lower
battery bolts into key holes and slide square shafts of
battery bolts into slots of key holeso
• Tighten wing nuts by hand making sure battery bolts
remain inslots of the key holes in the battery support..
°Be sure terminal access doors are closed,
Use terminal access doors for:
= Inspection for secure connections (to tighten hard-
ware),
° Inspectionfor corrosion°
,Testing battery..
• Jumping (if required).
•Periodic charging.
HEX BOLT
LOCK (NEGATIVE)
WASHER BLACK CABLE
FLAT WASHER TUBE
FIG. 4A
WING NUTS "*_...... ,_ TERMINAL
GUARD
TERMINAL
ACCESS
DOORS
CAPS
BATTERY
TRAY
KEY HOLE
FIG. 4B
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
Assemble gauge wheels with tractor on a flat level surface°
= Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT in the Operation
section of this manual)°
° With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground.. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer and 3/8-16 locknut and
tighten securely.
° Repeat for opposite side installing gauge wheel in
same adjustment hole.
GAUGEWHEEL
MOUNTING
BRACKET
BOLT
FIG. 5
9

iilllllll illllll i i inlnllnir ,,ll , i i .............
ASSEMBLY
INSTALL MULCHER PLATE
(See Figs. 6A & 6B)
• Install two latch hooks to mulcher plate usingscrew,
washer, lockwasher, and weld nut as shown°
NOTE: Pro-assemble weld nut to latch hook by inserting
weld nut from the top with hookpointingdown.
,Tighten hardware securely.
• Raise and hold deflector shield in uprightposition.
°Place front of mulcher plate over front ofmower deck
openingand slide intoplace,as shown_
°Hookfront latch intohole on front ofmower deck.
• Hook rear latch intohole on back of mower deck.
CAUTION: Do not remove discharge
_lb guard from mower. Raise and hold !
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
........................................... ,,,,,,,,, ,
DEFLECTOR
SHIELD
LATCH
HOOKS
FIG. 6B
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower isnow ready for' discharging or installation of
optional grass catcher accessory,
WELD NUT
FROM THE
HOOK POINTS
DOWN
LOCK
WELD_
NUT "_-_ WASHER
Q
LATCH
HOOK HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER WELD
NUT
FIG. 6A
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THEBEST PERFORMANCE AND SATISFACT!ON FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKI_IST:
,/ All assembly instructionshave been completed.
,/ No remaininglooseparts in carton.
,/' Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)o
#" Seat is adjusted comfortably and tightened securely,
v" All tires are properly infia'ted. (For shipping purposes,
the tires were overinflated at the factory).,
,/' Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).,
#" Check mower and drive belts. Be sure they are routed
properly around pulleys and insideall belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are propedy clamped.
WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,I Engine oil is at proper level
,! Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
J Become familiar with all controls -their location and
function.. Operate them before you start the engine.,
,! Be sure brake system is in safe operating condition.
10

OPERATUON
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments° Save
this manual for future reference,.
CHOKE
LIGHT SWITCH
CLUTCH/BRAKE
PEDAL
THROTTLE
CONTROL
HEIGHT
ADJUSTMENT
KNOB
ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIFT LEVER
\_ _ ..... -_ PLUNGER
\
GEARSHIFT
LEVER
ATTACHMENT
LIFT LEVER
PARKING
BRAKE LEVER
FIG, 7
Our tractors conform to the safety standards of the American National Standards Institute.
THROTTLE CONTROL: Used for starting and controlling
engine speed.
CHOKE CONTROL" Used for starting a coldengine,
CLUTCH/BRAKE PEDAL: Used for clutchingandbraking
the tractor and starting the engine°
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower
cutting height°
IGNITION SWITCH: Used for starting and stopping the
engine,
LIGHT SWITCH: Turns the headlights on and off.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position°
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor°
PARKING BRAKE LEVER: Locks Clutch/Brake Pedal into
the brake position°
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
11

illill ill
JOPERATION
The operation ofany tractor can result in foreign objects thrown into theeyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operating your tractor or performing any adjustments or repairs. We recommend a
wide vision safety mask for over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
• Depress clutch/brake pedal intofull "BRAKE" position
and holdo
° Place parkingbrake lever in"ENGAGED" positionand
release pressure from clutch/brake pedal Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold vehicle secure_
STOPPING (See Fig. 8)
MOWER BLADES -
° Move attachment clutch lever to "DISENGAGED" po-
sition.
GROUND DRIVE-
° Depress clutch/brake pedal intofull "BRAKE" position,,
-Move gearshift lever to neutral (N) position.
ENGINE -
• Move throttle control to slow (-J=b)position°
NOTE: Failure to move throttle control to stow (._)
position and allowing engine to idle before stopping may
cause engine to "backfire",.
.Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use,.
° Never use choke to stop engine°
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hotengine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, asdescribed above, beforeleav-
ing the operator's position; to empty
grass catcher, etc.
ill ill .... r ,,, ,,,,,,,,llI,H I II,,llIHHI
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
•Operating engine at less than full throttle reduces the
battery charging rate°
•Full throttle offers the best bagging and mower perfor-
mance.,
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine,
Do not use to start a warm engine.
°To engage choke control, pull knob ouL Slowly push
knob in to disengage. 12
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever'_
° Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position_
°Move gearshift lever to desired position.
•Slowly retease clutch/brake pedal to start movemenL
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TODO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE,
CHOKE
CONTROL
ATTACHMENTCLUTCHLEVER
"ENGAGED"POSITION
IGNITION KEY
THRO'fTLE
CONTROL POSITION
PARKING BRAKE
"ENGAGED"
POSITION
"BRAKE" GEARSHIFT
POSITION LEVER
HEIGHT
CLUTCH/BRAKE ADJUSTMENT "DISENGAGED"
PEDAL"DRIVE" POSITION
POSITION FIG. 8
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cuttingheight iscontrolledbyturningthe height adjust-
ment knobin desired direction.
°Turn knobclockwise((-_) to raise cuttingheighL
oTurn knob counterclockwise(P-'_)to lower cutting
height.
The cuttingheightrangeiS.approximately 1-1/2" to4". The
heights are measuredfrom the ground tothe blade tipwith
the engine not running_These heights are approximate
and may vary depending upon soil conditions, height of
grassand types ofgrass being mowed.
oThe average lawnshould be cuttoapproximately 2-1/2
inchesduring the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, rnowoften and after moderate growth_
° For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high;the second to desired height.

OPEBAT ON
TO OPERATE MOWER (See Fig. 9)
Your tractor isequipped withanoperator presence sensing
switch,. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wil!
shut off the engine.
o Select desired height of cut°
- Lower mower with attachment lift control.
oStart mower blades by engaging attachment clutch
control.
=TO STOP MOWER BLADES -disengage attachment
clutch control
CAUTION: Do not operate the mower
without either theentire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
ATTACHMENT ATTACHMENT CLUTCH LEVER
CLUTCH LEVER "ENGAGED" POSITION
"DISENGAGED" /
POSITION "\ /LIFT LEVER
\. /"HIGHEST"
F.__ /POSITION
t' ( \_-"_,.J/_/' _/ .LOWEST
:i_ ).:
FIG. 9
TO OPERATE ON HILLS
I CAUTION: Do not drive up or down
hills with slopes greater than 15°and I
do not drive across any slope
It
o
t
o
Choose the slowest speed before starting up or down
hills,
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake°
13
°
°
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movemenL
To restart movement, slowly release parking brake and
clutch/brake pedal
Make all turns slowly..
TO TRANSPORT
•Raise attachment lift to highest position with attach-
ment lift control
= When pushing ortowing your tractor, be sure gearshift
lever is in neutral (N) position,.
oDo not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor_ Use an appropriate means of tying
hood to tractor (rope, cord, etc.)..
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
= The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
.Check engine oil with tractor on level ground,.
= Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
°For cold weather operation you should change oil for
easier starting (See 'O1L VISCOSITY CHART" in the
Customer Responsibilities section of this manual)..
.To change engine oi1,see the Customer Responsibili-
ties section in this manual,
ADD GASOLINE
•Fill fue! tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life)..
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leadsto separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage,. To avoid engine
problems, the fuel system should beemptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information,. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
,,,,,,,,,,,,,,,, i i,,, ,,,,,,,,,r,,,,, I,
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
iii i.i.iiH ,i,, .............. i iii i HI,L

OPERATION
TO START ENGINE (See Fig. 8)
When starting enginefor the first timeor ifengine has run
out of fuel, itwilltake extra cranking timetomove fuelfrom
the tank to the engine°
• Depress clutch/brake pedal and set parking brake.
. Place gearshift lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position,
• Pull choke control out to choke (l\J) position for cold
engine start. For-warm engine start do not use choke
control..
• Move throttle control to midway between fast (,re) and
slow (.tl!) positions..
• Insertkey intoignitionand turnkeyc!ockwiseto"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen
seconds per minute. If engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again_
. When engine starts, slowly push choke control in.
• Move throttle control to fast (._) position.
° Allow engine to warm up for a few minutes before
engaging drive or attachments_
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjust-
ments section of this manual.
MOWING TIPS
• Tire chains cannot be used when the mower housing
isattached to tractor.
• Mower should be properly leveled for best mowing
performance_ See'q'O LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual,
• The left hand side of mower should be used for'trim-
ming,
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting,
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etco After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig_10 ).
• If grass is extremely tall, itshould be mowed twice to
reduce load and possible fire hazard from dried clip-
pings., Make first cut relatively high; the second to the
desired heighL
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing_
•Atways operate engine atfull throttfe when mowing to
assure better mowing performance and proper dis-
charge of material Regulate ground speed by select-
ing a tow enough gear to give the mower cutting
performance as welt as the quality of cut desired_
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used_
f...............qll
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN AFTER EACH USE.
•The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they wilt disperse into the grass
and not be noticed° Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your•highest engine (blade) speed
as this will provide the best recutting action of the
blades.
• Avoid cutting your lawn when itiswet° Wet grass tends
to form clumps and interferes with the mulching action_
The best time to mow your lawn isthe early afternoon.
At this time the grass has dried and the newly cut area
will not beexposed to the direct sun.
° Forbest results, adjust the mower cutting height sothat
the mower cuts off only the top one-third ofthe grass
blades (See Fig. 11)_For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
MAX 1/3
llh
14
FIG. 11
.Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path=
° Change your cutting pattern from week to week. Mow
north tosouth one week then change toeast to west the
next week, This witl help prevent matting and graining
of the lawn.

CUSTOMER RESPONSIBILItTItES
MAINTENANCE SCHEDULE /__,,"f ........
F'LL'N DATES /_._..,__"
AS YOU COMPLETE /_"_ _j_,_._,_'_O_S"
REGULARSERVICE ./'_" _w/F,_f SERVICE. DATES
Check Brake Operation _' : _ [ ........................ [ i --i ii
Check Tire Pressure
TChe'ckfor Loose Fasteners 6##1_7= , _ _ ..............
=a SharpenlReplace Mower Blades ......... 6#44 '
"'Lubrication Chart .................... " " '"6_ ........ i
Check Battery LeveltRecharge I_e
i_ Clean Battery and Terminals V#_#1
Check Transaxle cooling .__ L##,,, : .....
Adjusi'"Blade Belt(s) Tension Ks "
Adjust Motion Drive Belt(s) Tension Ks
Chec,k Engine OilLevel : _ -$11.... -...............
EClean Air Filter ___ :6#12
N_
GV_'
I
Clean Air Screen
Inspect MuffiertSpark Arrester
Replace Oil Fitter (If equipped)
Clean Engine Cooling Fins t
Replace Air Filter Paper Car_ridge
Rep,ocoFuo,"F,,to,...........
-Change more often when operatingunder a heavy load or in highambient temperatures
2 - Service more often when operating indirty or dusty condiltons
3-I!equipped withoil filter, changeoil oval3' 50 hours
4 _Replace blades more often when mowing in sandy soft,
.....
.............
Iv' ................
f - .....
5_IfequippedwIIhadjustablesystem
6-Notrequiredifequippedwithmaintenance-freebatte_,
7 -Tightenfrontaxlepivotbottto35ftqbs maximum
Donotoverlighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does notcover itemsthat have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor°
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season,,
Once a year you should replace thespark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
•Check engine oil level,,
°Check brake operation,
• Checktire pressure.
• Check for loose fasteners.,
LUBRICATION CHART
'15
® ®
® FRONT
BEARING ZERK
®
FRONT WHEEL (_)
BEARING ZERK
®
CLUTCH
PIVOT(S)
(_) SAE 30 OR t0W30 MOTOR OIL
®GENERAL PURPOSE GREASE
®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WiLL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE UFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules whenperforming any mainte-
nanceo
BRAKE OPERATION
If tractorrequires more than six (6) feet stopping distance
at highspeed inhighest gear,thenbrakemust be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
mentssection ofthis rnanual)o
TIRES
•Maintainproper airpressure in all tires (See "PROD-
UCT SPECiFICATiONS on page 3 of this manual).
,Keeptires free of gasoline,oil,orinsect controlchemi-
cals whichcan harm rubber.
- Avoid stumps, stories, deep ruts, sharp objects and
other hazards that may cause tire damage_
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
= The blade can be sharpened with a file or on a grinding
wheel., Do not attempt to sharpen while on the mowen
* To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
batancer, follow the instructions supplied with bal-
ancer).
• Slide blade on to an unthreaded portionof thesteel bolt
or'pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.,
NOTE: Do not use a nailfor balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades..
BLADE REMOVAL (See Fig. 12)
•Raise mower to highest positionto allow access to
blades.,
• Remove hex bolt, lock washer and flat washer securing
bladeo
- Install new or resharpened blade with trailing edge up
towards deck as shown.
°Reassemble hex bolt, lock washer and fiat washer in
exact order' as shown.
• Tighten bolt securely (30-35 Ft. Lbs. torque),
IMPORTANT: BLADEBOLTISGRADE 8 HEATTREATEDo
NOTE: We do notrecommend sharpening blade- but ifyou
do, be sure the blade is balanced.
MANDREL
ASSEMBLY
FLAT WASHER
LOCK WASHER
HEX BOLT
(GRADE8) °
BLADE
TRAILING EDGE
/
*A GRADE 8HEAT TREATED BOLT CAN BE IDENTIFIED
BY SIX LINES ON THE BOLT HEAD°
FIG. 12
'/ i
///
OR PIN
FIG; 13
BATTERY (See Fig, 14)
Your tractor has a battery charging system which is suffi-
cient for' normal use, However, pedodic charging of the
battery with an automotive charger will extend its life.
•Acid solution level in each batten./cell should be even
with bottoms of vent wells° Add onlydistilled or iron free
water if necessary+ Do not overfill.
•Keep battery and terminals clean+
•Keep battery bolts tight,
•Keepvent caps tight and small vent holes incaps open.
•Recharge at 6 amperes for 1 hour.
AWAY VENTOAP
FIG. 14
16

CUSTOMER RESPONSIBILITUES
............................ r, n ill ,in
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
o Remove terminal guard,
- Disconnect BLACK battery cable first then RED
battery"cable and remove battery from tractor.,
o Wash battery with solution of four tablespoons of
baking soda to one gallon of water, Be careful not to
get the soda solution into the cells.
° Rinse the battery with plain water and dry,
° Clean terminals and battery cable ends with wire
brush until bright..
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "INSTALL BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts fordeterioration and wear after 100 hours of
operation and replace if necessary, The belts are not
adjustable., Replace belts if they begin to slip from wear,,
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling,
ENGINE
°After oil has drained completely, replace oil drain plug
and tighten securely.
° Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill For approximate capacity see
"PRODUCT SPECIFICATIONS on page 3 of this
manual
oUse gauge on oil fill dipstick for checking level. Be sure
dipstick cap istightened securely for accu ratereading.
Keep oil at "FULL" line on dipstick,
OIL
DRAIN
AIR SCREEN
ENGINE OiL
DIPSTICK AND
FIG. 15
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF or SG Select the oil's SAE viscosity
grade according to your expected operating temperature,
SAE VISCOSITY GRADES
OF -20 ° 0_ 30" 32" 40 ¢ 60" 80 ° '_00'
°c -3o' *_o" .loo 0' ;0° _o" 3'o. 4o".....
TEMPERATURE RANGE ANTICIPATED 8EFORE NEXT OtL CHANGE ,,,
NOTE; Although multi-viscosity oils (5W30, 10W30 etc.,)
improve starting in cold weather, these multFviscosity oils
will result in increased oil consumption when used above
320F. Check your engine oil level more frequently to avoid
possible engine damage from running Iow on oilo
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL (See Fig,15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF or SG.
o Be sure tractor ison level surface.
•Oil will drain more freely when warm,,
• Catch oil in a suitable container.
°Remove oil fit! dipstick_ Be careful not to allow dirt to
enter the engine when changing oi!.
• Remove drain plug,,
CLEAN AIR SCREEN (See Fig, 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating, Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers°
AIR FILTER (See Fig. 16)
Your engine witl not run properly using a dirty air filter.
Clean thefoam pre-cleaner element after every 25 hoursof
operation or every season° Service paper cartridge every
100 hours or every season, whichever occurs first,
Service air cleaner more often under dusty conditions.
oRemove knob(s) and cover_
TO SERVICE PRE-CLEANER
*Slide foam pre-cleaner off cartridge.
o Wash it in liquid detergent and water,,
o Squeeze it dry in a clean cloth°
o Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil
.If very dirty or damaged, replace pre-cleaner.
o Reinstall pre-cleaner over cartridge°
o Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
o Remove wing nuts and cartridge plate.
.Carefully remove cartridge to prevent debris from
entering carburetor.
. Clean cartridge bytapping gently on flat surface° Ifvery
dirty or damaged, reptace cartndge.
° Reinstall cartridge plate, wing nuts, precleaner, cover
and secure with knob(s).,
17

CUSTOMER RESPONSIBILITIES
IMPORTANT; PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
WING CARTRIDGE
FOAM
PRE-CLEANER
AIR SCREEN
CARTRIDGE
FIG, 16
ENGINE COOLING FINS (See Fig. 17)
Remove any dust, dirt or oil from engine coolingfins to
preventenginedamage from overheating°Airguidecovers
must be removed. Removeside panelsandhood (See "TO
REMOVE HOOD AND GRILL ASSEMBLY" inthe Service
and Adjustments section of thismanual),
ENGINE
COOLING FINS
--...
AIR GUIDE COVER
(BOTH SIDES)
MUFFLER
Inspectand replace corrodedmuffler and spark arrester(if
equipped)as itcouldcreate a fire hazard and!or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 1O0hours of use, whichever comes
first. Spark plug type and gap setting is shown in "PROD-
UCT SPECIFICATIONS" on page 3 of this manual
IN-LINE FUEL FILTER (See Fig. 18)
The fuel filter should be replaced once eachseason, iffuel
filter becomes clogged,obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and piug fuel line
sections.
•Place new fuel filter in position in fuel line with arrow
pointing towards carburetor°
= Be sure there are no fuel line leaks and clamps are
properly positioned.
° Immediately wipe up any spilled gasoline.
CLAMP
FUEL FILTER
CLAMP
FIG. 18
CLEANING
* Clean engine, battery, seat, finish, etc_ of all foreign
matter_
•Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax_
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water outo Water in engine
can result in a shortened engine life.
FIGo17
18

SERVICE AND ADJUSTMENTS
.... .................................. HIi,11ii1,1i
iiirl ilrll .r, _i_,1 ............. , ii i ....................................
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
=Depress clutch/brake pedal fully and set parking brake,
=Place gearshift lever in neutral (N) position,
oPlace attachment clutch in "DISENGAGED" position,
°Turn ignition key "OFF" and remove key.
=Make sure the blades and all moving parts have completely stopped,
°Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug,
HIll ........................ ijII,HI i.......................... i ,_ ii ii
TRACTOR
TO REMOVE MOWER (See Fig. 19)
Mowerwillbeeasier toremove from therightside oftractor
-Place attachment clutch in"DISENGAGED" position,,
°Move attachment lift leverforward to lower mower to its
lowest position.
°Roll belt off engine pulley°
=Disconnect clutch rod from clutch lever by removing
retainer spring.
• Disconnect anti-sway bar from chassis bracket by
removing retainer spring,
= Disconnect suspension arms from rear deck brackets
by removing retainer springs.,
•Disconnect front linksfrom deck by removing retainer
springs.
•Raise lift lever to raise suspension arms. Slide mower
out from under tractor,,
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R,H, AND L.H. SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR°
TO INSTALL MOWER (See Fig. 19)
•Raise attachment liftlever to itshighest position.
° Slide mower undertractorwith discharge guard to right
side of tractor.
o Lower lift lever to its lowestposition.
= Install mower in reverse order of removal instructions°
CLUTCH ROD
SUSPENSION
ARMS
RETAINER
SPRINGS
(BOTH SIDES)
FIG, 19
CLUTCH LEVER
RETAINER
SPRING
ENGINE
PULLEY
RETAINER
SPRINGS
(BOTH SIDES)
19

-- _ illllllljlllll,llllllll,llllJllill i
SERVICE AND ADJUSTMENTS
...................... jlii iii ................................
TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs°22 and 23)
IMPORTANT: DECK MUST BELEVEL SIDE-TO-SIDEotF
THE FOLLOW|NG FRONT-TO=BACK ADJUSTMENT IS
NECESSARY,BESURE TOADJUSTBOTHFRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
Adjust themower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3of this manual).
iftires are overor underinflated, you witl not properly adjust
your mower°
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
oRaise mower to its highest position°
• Atthe midpoint ofboth sides of mower, measure height
from bottom edge of mower toground,. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other°
-If adjustment is necessary, make adjustment on one
side of mower only.
= To raise one side of mower, tighten lift link adjustment
nut on that side,.
•To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut willchange mower
height about 1/8'L
• Recheck measurements after adjusting_
BOTTOM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
GROUND GROUND
FIG=20
SUSPENSION
ARM
LIFT LINK
ADJUSTMENT NUT
FIG. 21
To obtain the best cutting results, the mower housing
should be adjusted sothat thefront isapproximately 1/4"to
3/4" lower than the rear when the mower is in its highest
position°
Check adjustment on right side of tractor. Measure dis-
tance "D" directly infront and behind the mandrel at bottom
edge of rnowerhousing as shown°
° Before making any necessary adjustments, check that
bothfront links are equal in length.Both links should be
approximately t0-3/8'L
°If linksare not equal in length, adjust one linkto same
length as other link.
• To Lowerfront of mower loosen nut "E" on both front
links an equal number of turns.
• When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nuts "F" against trunnion on both front
links,
• To raisefront of mower, loosen nut"F" from trunnion on
both front links° Tighten nut "E" on both front tinksan
equal number of turns.
•When distance "D" is 1/4" to 3/4" lower at front than
rear, tighten nut"F" against trunnion on both front links.
• Recheck side-to-side adjustmenL
% I MANDREL
FIG. 22
BOTHFRONTLINKSMUSTBEEQUALtN LENGTH
NUT "E"
LINKS TRUNNION
20 FIG. 23