Cramer KM 80 H User manual
Operation Manual
Type 05
Machine no.
Models
KM 80 H KM 100 H
-2
Contents
Contents ............................................................................................................................................................2
1 Important information..................................................................................................................................3
1.1 General...................................................................................................................................3
1.2 Symbols..................................................................................................................................3
1.3 Limitation of liability................................................................................................................3
1.4 Copyright................................................................................................................................3
1.5 Warranty.................................................................................................................................3
2 Safety..........................................................................................................................................................4
2.1 Use in compliance with intended purpose..............................................................................4
2.2 Possible misuse .....................................................................................................................4
2.3 General sources of risks.........................................................................................................4
2.3.1 Use and operation..................................................................................................................4
2.3.2 Product-specific risks .............................................................................................................4
2.3.3 Risks from motor operation....................................................................................................4
2.3.4 Operating risks.......................................................................................................................4
2.3.5 Risks for children, elderly persons and pets ..........................................................................4
2.4 Maintenance...........................................................................................................................4
2.5 Staff and operator qualification...............................................................................................4
2.6 Safety instructions..................................................................................................................5
2.7 Required protection equipment..............................................................................................5
2.8 Safety devices........................................................................................................................5
2.9 Behaviour in case of fire.........................................................................................................5
2.10 Environmental protection........................................................................................................5
3 Design and function....................................................................................................................................5
3.1 Brief description......................................................................................................................5
3.2 Overview.................................................................................................................................5
3.3 Operating elements for all models .........................................................................................6
3.4 Working position and areas of risk.........................................................................................7
3.5 Accessories and spare parts..................................................................................................7
4 Delivery, transport, storage.........................................................................................................................8
4.1 Delivery...................................................................................................................................8
4.2 Transport................................................................................................................................8
4.3 Storage (short-term)...............................................................................................................8
4.4 Storage (long-term)................................................................................................................8
5 Start up (first machine inspection)..............................................................................................................8
5.1 Safety .....................................................................................................................................8
5.2 Requirements at location of use.............................................................................................8
5.3 Assembly................................................................................................................................8
5.4 Start-up...................................................................................................................................8
6 Operation ....................................................................................................................................................9
6.1 Activities prior to use..............................................................................................................9
6.2 Start and stop.........................................................................................................................9
6.3 Normal operation....................................................................................................................9
6.4 Brush settings.........................................................................................................................9
6.5 Brush inclination.....................................................................................................................9
6.6 Activities after use ..................................................................................................................9
7 Maintenance .............................................................................................................................................10
7.1 Safety ...................................................................................................................................10
7.2 Maintenance plan.................................................................................................................10
7.3 Maintenance work ................................................................................................................11
7.3.1 Machine cleaning .................................................................................................................11
7.3.2 Check safety precautions.....................................................................................................11
8 Troubleshooting........................................................................................................................................11
8.1 Safety ...................................................................................................................................11
8.2 Service address....................................................................................................................11
8.3 First action for troubleshooting.............................................................................................11
9 Technical data...........................................................................................................................................12
10 Declaration of conformity..........................................................................................................................13
11 Assembly of sweeping brushes ................................................................................................................14
-3
1 Important information
We are pleased that you have selected a machine from
Cramer GmbH in Germany.
Please read this Operation Manual before you use the
machine for the first time and observe the notes and
safety instructions.
Imprint
Cramer GmbH
Reimersstr. 36
D-26789 Leer
Phone: +49491/60950
Fax: +49491/6095200
Info@cramer.eu
District court of Aurich HRB 110877
VAT ID: DE 814 305 398
1.1 General
Information on this Manual
•Observing the instructions in this manual allows for the
safe and efficient handling of the machine.
•The operator must have read this manual carefully and
understood it before starting working with the machine.
•Compliance with the safety instructions contained is a
prerequisite for using the machine without any risk.
Keeping the Operation Manual
•The Operation Manual is an integral part of the machine
and shall be kept in its immediate vicinity.
•The operator must have access to this Manual at any
time.
Traffic regulations
•Any applicable traffic regulations have to be complied
with in regard to manoeuvring and transporting the
machine on public roads.
Accident prevention regulations
•General safety and local accident prevention regulations
must also be observed.
•National occupational safety regulations shall be
complied with.
Other applicable documents
Installation instructions, declaration of conformity
1.2 Symbols
DANGER!
This symbol cautions against an immediate
threat resulting in serious injuries or death if
not avoided.
WARNING !
This symbol cautions against a potentially
dangerous source of risk which may result in
death or serious injury if not avoided.
ATTENTION !
Indication of a potential risk which may result
in minor injuries if not avoided.
NOTE !
This symbol cautions against a potentially dangerous
source of risk which may result in damage to property or
minor injuries.
1.3 Limitation of liability
Liability on part of the manufacturer is excluded in the
following cases:
•Non-compliance with the Operation Manual
•Use of the machine and accessory equipment not in
compliance with intended purpose
•Assignment of untrained staff
•Use of unauthorized spare parts. Only original
components may be used.
•Unauthorized modifications on the machine and the
accessory equipment.
1.4 Copyright
© Cramer GmbH
Copying of the Operation Manual is only permissible for
internal training purposes.
1.5 Warranty
The General Terms and Conditions of Business as issued by
us in every country shall be applicable. Failures within the
statutory warranty period will be remedied by us free of
charge if they are caused by a material or manufacturing
defect in our responsibility. Please contact your dealer in
case of a failure and submit the proof of purchase.
-4
2 Safety
2.1 Use in compliance with intended purpose
The machine is approved as a sweeper for sweeping
leaves, waste and snow. With the sweepings
container attached, the sweeper is also approved for
collecting leaves and waste.
Any use exceeding this is considered not in
compliance with the intended purpose. The
manufacturer shall not be liable for damage resulting
from use not in compliance with the intended
purpose; the risk for this shall be in the sole
responsibility of the user.
Use in compliance with the intended purpose shall also
include compliance with the operation and maintenance
provisions specified by the manufacturer.
2.2 Possible misuse
•Do not sweep any wires, cables or heavy stones: (risk of
injury and damage to the machine!)
•Do not use your foot to push any objects beneath the
sweeping brushes. (Risk of injuries!)
•Do not sweep any materials which may block the
sweeping brushes. (Machine damage!)
2.3 General sources of risks
2.3.1 Use and operation
•Prior to starting the machine, the machine including
accessories shall be checked for their proper condition
and operational safety.
•The operator shall use the machine in compliance with its
intended purpose.
•Indoor machine operation is prohibited.
•The machine is only approved for floorings as indicated in
the Operation Manual.
•The machine may only be operated by staff who have
been instructed in its use or have provided evidence of
their operating capability, and who have explicitly been
instructed to operate the machine.
•When starting the motor, no other persons may be in the
vicinity of the machine.
•Any protective equipment must be properly attached and
in working order.
•Never leave the machine unattended.
•When leaving the machine, stop the motor and secure the
machine against unintended movement.
•The operator shall be responsible for accidents involving
other personsor their property.
2.3.2 Product-specific risks
•Do not sweep any highly flammable materials or hot
objects (e.g. barbecue coal) - danger of life by burning!
2.3.3 Risks from motor operation
•Do not touch any parts of the motor during operation or
immediately afterwards. Significant risk of burning by hot
surfaces.
•Stop the motor and let it cool down before working on the
machine as well as before performing maintenance,
cleaning and repair work.
•Do not refill the tank when the motor is running - danger of
life by burning and explosion.
•Immediately remove spilled fuel with a cloth - danger of
life by burning and explosion.
•Keep fuel in designated containers.
•Exhaust gases are toxic and dangerous to health; they
must not be inhaled.
2.3.4 Operating risks
•Without any accessories mounted, only use the machine
on slopes of up to 12 %.
•With accessories mounted, only use the machine on
slopes of up to 2 %.
•When using the machine transverse to the direction of
travel, this is only possible on slopes up to 12 %.
•When operating the machines on slopes:→be careful
when lifting off mounted accessories
2.3.5 Risks for children, elderly persons and
pets
•The operator shall take account of surrounding conditions,
e.g. the effects of noise on persons and animals.
•The machine must never be left on a slope.
•Children, elderly persons and pets/livestock must not stay
near the machine.
•Children must not play with/on the machine.
2.4 Maintenance
•Servicing, maintenance and repair work as well as
troubleshooting shall only be carried out when the
machine is switched off and the motor is at a standstill. As
required, the spark plug connectors shall be
disconnected.
•The machine must not be cleaned with spray water (risk
of short circuits or other damage).
•Safety checks pursuant to local regulations for non-
stationary commercially used machines shall be complied
with.
•Wear suitable gloves and use appropriate tools for
working on the machine.
•Only use the manufacturer's original spare parts.
2.5 Staff and operator qualification
•Persons with physical, sensory or mental handicaps or
persons with insufficient experience or knowledge must
not operate the machine unless a person in charge for
their safety acts as operation or instruction supervisor.
•People under the age of 16 must not operate the
machine.
•The operator's responsiveness must not be affected, e.g.
by drugs, alcohol or medications.
•The operator shall have been instructed in the operation
of the machine.
•The operator shall be familiar with the Operation Manual.
-5
2.6 Safety instructions
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2.7 Required protection equipment
•Rugged footwear
•Close-fitting clothing
•Ear protection
•Safety gloves
•Protection goggles
2.8 Safety devices
•Do not remove any covers during operation.
•Immediately remedy any damage to safety devices.
2.9 Behaviour in case of fire
1. Stop immediately.
2. Switch off the motor.
3. Leave the machine.
4. Remedy the risk situation.
2.10 Environmental protection
•Oils, fuels, greases and filters shall be disposed of
properly and separately in accordance with legal
regulations. Please do not dispose of any wastes in the
environment.
•Packaging materials are recyclable. Please make sure
that they are collected for reuse.
•Legacy devices contain valuable recyclable materials
which should be collected for reuse. These devices may
be disposed of through appropriate collection systems.
3 Design and function
3.1 Brief description
The sweeper may be used for sweeping and collecting (if a sweepings container is mounted) loose dirt. It also serves as an
excellent tool for clearing snow. The machine is driven by a petrol engine. The drive is continuously adjustable and the brush
function can be activated using an operating lever. The sweeping brushes are adjustable in five positions.
3.2 Overview
1 Turning handle for drive
2 Operating lever for brush speed
3 Brush height adjustment
4 Swivel bracket for brush adjustment
5 Attachment points for accessories
6 Hand throttle for motor capacity (choke)
7 Support wheel adjustment
8 Steering bracket
9 Drive wheel
-6
3.3 Operating elements for all models
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3.4 Working position and areas of risk
Working position:
Behind the machine on the handles
Areas of risk:
•
Catchment area of sweeping brushes
•
Ejection area of sweeping brushes
3.5 Accessories and spare parts
Original parts
Only original spare parts and original accessories may be used.
-8
4 Delivery, transport, storage
4.1 Delivery
Risk of high dead weight
•
The machine must not be lifted manually.
•
Pull the machine off the transporter by its handles.
Transport inspection
•
Check the machine for completeness and potential
damage upon delivery.
•
Assembly and start-up have to be performed by a
specialist dealer and/or an expert in this field.
4.2 Transport
Transport without packaging
•
Shut down the machine.
•
Fix the machine by using lashing straps.
4.3 Storage (short-term)
•
Do not store the machine in the open air
•
Do not expose it to aggressive materials
•
Clean machine with a soft brush before start up.
4.4 Storage (long-term)
The following recommendations will help to ensure the long-
standing functionality of your Cramer machines:
1. Ensure that fuels are prepared for long-term storage
(longer than 30 days), e.g. add fuel stabilizer.
2. Clean the machine - Important! Also clean the underbody
and sweeping brushes.
3. Renew motor oil
4. Treat spark plugs
5. Check machine for wear, repair paint damage
6. Store the machine when it is dry.
Please refer to the attached motor operation manual for
instructions on how to care for the motor!
5 Start up (first machine inspection)
5.1 Safety
Unauthorized restart
•
It is prohibited to start the machine while another person
is working on it.
•
When the sweepings container is emptied, the machine
must be switched off.
Risks of insufficient order and cleanliness
•
Clean the machine from dried dirt and sand regularly.
•
Check the machine for blocking objects.
Risks of non-applied protection devices
WARNING !
Risk of injuries by rotating brushes and V-
belts!
Parts of the body may be seized if you reach into the
brushes or V-belts.
Lack of covers may cause injuries by flinging materials.
Do not reach into the brushes during operation.
Do not open or remove any covers during operation.
5.2 Requirements at location of use
•
Only leave the machine on plane surfaces and solid
ground.
•
Only mount accessories on plane surfaces and solid
ground.
5.3 Assembly
Please observe the Assembly Instructions in the Annex of
this Operation Manual.
5.4 Start-up
Start the machine.
1. Fill the fuel tank
2. Check motor and oil level (see Motor Operation Manual)
3. Put on protection equipment
4. Push throttle to CHOKE
5. Slightly pull starter lever to resistance
6. Strongly pull starter lever
7. Carefully return starter lever
8. Motor is running
9. After a short time, move throttle to FULL THROTTLE
10. The machine is ready for use.
-9
6 Operation
6.1 Activities prior to use
Basic setting
Height of sweeping brush is set
Fuel tank is filled
Throttle is set to
O
.
6.2 Start and stop
Start
1. Move throttle to Choke
2. Pull starter rope
3. Motor is running
4. Move throttle to FULL THROTTLE
Stop
1. Move throttle to
O
2. Motor is off
Emergency stop
Immediately move throttle to
O
.
6.3 Normal operation
WARNING !
Risk of injuries by highly flammable
materials and heat!
Materials coming into contact with a hot surface may result
in serious burns on the body when they inflame; e.g. hot or
burning materials such as coal.
Keep highly flammable materials away from the
machine.
Do not move the machine over any spilled fuel or
similar substances.
Start the machine.
•Activate brush drive.
•Activate operation drive handle.
•Move machine across the area to be swept
•Adjust brush on the left or right in order to sweep dirt
aside.
Stop machine.
6.4 Brush settings
Height setting of sweeping brush by adjusting the support
wheel:
•The bristles of the sweeping brushes should just touch
the ground
•Turn crank to the left: Sweeping brush is lowered
•Turn crank to the right: Sweeping brush is lifted.
An excessively low setting results in an overload of the drive
and in inappropriate wear of the sweeping brushes.
6.5 Brush inclination
In order to sweep dirt to a specific side:
Set brush to the left or to the right.
6.6 Activities after use
1. Stop the motor.
2. Where applicable, close the petrol tap.
3. Roughly remove dirt and sand by using a soft hand
brush.
4. Check the general condition of the machine and remove
any tapes or wires wrapped around the brushes
5. The machine must be left in a clean and dry condition.
-10
7 Maintenance
7.1 Safety
DANGER !
Risk of injury by inappropriately performed
maintenance work!
Defective work may result in serious bodily injuries and
damage to property.
Make sure that you have sufficient working space.
Disconnect spark plug connectors when working on
the machine
Place components separately.
Remount all components.
Remount all safety covers.
Keep the risk area clear of persons.
7.2 Maintenance plan
Maintenance Prior to each use Annually Intervals in hours
25 50 100 200
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7.3 Maintenance work
ATTENTION!
Risk of injuries by combustion motors
Cleaning and repair work must never be carried out
during operation or when the machine runs idle, since
this may result in burns and cuts.
Stop machine and motor and let them cool down
7.3.1 Machine cleaning
NOTE !
Machine damage!
Do not clean the machine with spray water.
Wipe off machine with a soft brush or a damp cloth.
7.3.2 Check safety precautions
Safety precautions comprise:
- Covers of brushes (including rubber strips)
- Covers of drive wheels
- Cover of belt drive.
The machine must not be operated if the covers show any
signs of damage or are removed. They are to be replaced in
case of damage or loss. The machine must not be started
without safety precautions.
8 Troubleshooting
8.1 Safety
Procedure for failures and accidents
1 Initiate emergency stop (leave working position).
2 Stop the machine.
3 Determine the failure cause.
4 Remedy failure or contact authorized dealer.
8.2 Service address
Please contact your sales consultant in case of failures,
problems or otherwise. Please always indicate the machine
serial no. in inquiries. (Please refer to nameplate on the
machine or on the Operation Manual cover).
8.3 First action for troubleshooting
Failure / Error message Remedy Notes
Motor does not start
Low motor capacity
Check throttle setting.
Refill tank.
Open fuel tap (Honda motor).
Drain spoiled or old fuel from tank and carburettor; add fresh fuel.
Check and clean spark plug; replace if required.
Check air filter; replace if required.
Check Bowden cable to motor.
Fuel line clogged or water in fuel - drain line and tank and refill fuel.
Notify Cramer specialist dealer.
Observe motor
manufacturer's Operation
Manual!
Motor becomes excessively hot. Carburettor needs readjustment.
Check and fill up motor oil.
Motor is running, but machine does not
move.
Drive performance weak
Adjust Bowden cable of operation drive.
Notify Cramer specialist dealer.
Notify authorized dealer if failure
persists.
Only use original spare parts!
Machine does not sweep properly
Heavy wear on brush
Check sweeping brush for wear; replace if required.
Lower and/or lift sweeping brush by height adjustment.
Re-adjust Bowden cable of sweeping drive.
Notify Cramer specialist dealer.
Significantly reduced brush speed V-belt slips →Tighten belt using adjustment screw on brush drive lever.
Brushes are rotating Adjust Bowden cable at set screws of belt tensioner.
Sweepings container performs
unsatisfactorily. Correct rubber strip seat of sweepings container.
Check sweeping brush height adjustment
Snow is thrown under the machine Use snow plow when snow is too high.
Set brushes to the very left or right.
-12
9 Technical data
KM 80 H KM 100 H
Machine data
Length x Width x Height, cm 111x83x77 11x103x77
Deadweight (transport weight), kg 84 8
Drive speed
Forward km/h
0 - 4 0 - 4
Brush speed for dirt / snow rpm. 130 / 2 0 130 / 2 0
Climbing power, max % 12 12
Climbing power with accessories, max % 2 2
Working width, cm 80 100
Support wheel 3 0° freely rotatable / lockable
Brush is adjustable Left , Centre , Right
Motor
Model
Honda
GCV 1 0
Honda
GCV 1 0
Engine size, cm³ 1 0 1 0
Max. motor speed, rpm 3000 3000
Min. motor speed, rpm 1350 1350
Net capacity KW/HP at 3 00 rpm 3.3 / 4.4 3.3 / 4.4
Max. permanent capacity KW/HP 2.1 / 2.8 2.1 / 2.8
Fuel type Regular petrol, lead-free
Tank contents, litres 0.91
Spark plug BPR ES (NGK)
Motor oil type SAE 10W30
Motor oil filling quantity, litres 0.55
Tyres
Drive wheel 13x5.00-
Air pressure, bar 1.8
Support wheel 180x50-100
Wheel drive Continuously adjustable drive
Ambient conditions
Temperature, °C -5 to +40
Working ground Asphalt, industrial flooring, floor screed, concrete, pavement
Application area Normal use in facilities and landscaping maintenance
Noise emission
Guaranteed acoustic power level, dB 9 . 9 .
Sound pressure level at operator ear, dB 84.1 84.1
Hand-arm vibration, m/s² 3.7 4.2
Responsibility limits for components:
Motor
Honda
Honda
Year of construction See machine nameplate
Technical modifications reserved!
-13
10 Declaration of conformity
EU Declaration of conformity pursuant to machine directive 2006/42/EC Annex II 1-A
The authorized party with residence in the EU,
Cramer GmbH
Reimersstr. 36
D-26789 Leer
herewith declares, that the following product
Manufacturer:
Cramer GmbH
Reimersstr. 36
26789 Leer
Product designation:
Sweeper
Make:
Cramer GmbH
Serial number:
see cover nameplate
Type(s):
KM 80 H, KM 100 H
complies with all relevant regulations of the above-stated Directive as well as all other applicable Directives - including their
amendments applicable at the date of this declaration.
The following other EU Directives were applied:
EMC Directive 2004/108/EC
EU Directive 2000/14/EC
The following harmonized standards were applied:
EN 12733:2001+A1:2009
EN 349:1993+A1:2008
EN 55012:2007/A1:2009
EN 953:1997+A1:2009
EN ISO 12100:2010
EN ISO 13857:2008
EN ISO 3744:2010
DIN EN ISO 5349-2
Name and address of person authorized to compile the technical documentation:
Andre Schwarzkopf
Cramer GmbH
Reimersstraße 36
26789 Leer
Place:
Leer
Date:
21/01/2014
A. Bruns
A. Schwarzkopf
Managing Director
CE Officer
-14
11 Assembly of sweeping brushes
weeping brush installation for KM 80 H, KM 100 H
?%"5#'5$"
ATTENTION!
Squeezing hazard during
installation!
Parts of the body may be squeezed when
components are mounted.
Wear close-fitting clothing and
protection gloves during assembly.
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