Crewsaver CREWFIT 165 SPORT User manual

self care and maintenance
manual
CREWFIT 165SPORT

CREWSAVER LIFEJACKETS MUST BE SERVICED BY AN
ACCREDITED SERVICE AGENT EVERY 3 YEARS.
Please print and read the self care and maintenance instructions carefully.
1. Crewsaver leisure products are manufactured to the highest standards and include a 3 Year Self Care
and Maintenance Program. The 3 Year Self Care and Maintenance Program is only applicable for
leisure use. All commercial and industrial applications require annual servicing by an accredited
service agent.
2. Before beginning the self care and maintenance procedure, please purchase the official Crewsaver
recharge kit relevant to your lifejacket from your Crewsaver stockist. The green indicator clip, 33g
CO2cylinder and matching auto firing cartridge* (if automatic) on Crewfit Sport 165 will need to be
replaced if lifejacket activation has occurred.
3. To be eligible for the Crewsaver Self Care and Maintenance Program, you must download and use
the Crewsaver Self Care and Maintenance Certificate on an annual basis to record your inspection.
CLEANING & STORING YOUR LIFEJACKET
It is important that the Crewsaver lifejacket is stored in a dry, well-ventilated space. If the lifejacket is wet
or damp, and it is fitted with an automatic firing capsule, it is advisable to remove the capsule until the
lifejacket is completely dry. Any dampness in the lifejacket may penetrate the capsule and
eventually cause it to activate the lifejacket. It is advisable to hang the lifejacket to dry on a coat hanger
until it is completely dry before stowing. To avoid inflation, do not submerge the lifejacket in water unless
the lifejacket has been used or the capsule has been removed. Periodically rinse the lifejacket in fresh
water, particularly if it has been in contact with salt water. Oil and similar marks should be removed by
washing with warm soapy water. Never put your lifejacket in a washing machine, spin or tumble dryer.
After washing always allow your lifejacket to dry naturally before stowing in a dry place.
OTHER IMPORTANT INFORMATION
Your new Crewfit lifejacket has been tested to meet a temperature range
between -10ºC and 40ºC as required by BS EN ISO 12402.
When the temperature is well below freezing, your lifejacket may operate much
slower than normal and at very low temperatures a fully discharged cylinder
may not adequately inflate your lifejacket. In these temperatures the oral tube
should be used for additional topping up if necessary.
This lifejacket is not a PFD until fully inflated. Full performance may not be
achieved using certain clothing or other circumstances. Certain circumstances
will alter performance, such as waves or the wearing of garments which
provide additional buoyancy. The buoyancy provided by the jacket can be
affected if heavy objects are carried in the pockets.
A whistle is located on the inside left inflation chamber. Six long blasts
repeated at intervals is the international distress signal.
2.

INSPECTION - STEP 1
Ensure that you have completed the Self Care and
Maintenance Registration Form and have posted or emailed it
to the below address. You can also download a copy of this
form from www.crewsaver.com/productregistration.
Survitec Group
PO Box 6091, SILVERWATER BC 1811
Ph: 1800 646 086
Email: productr[email protected]
WEBBING
Visual inspection
1. Ensure that there is no wear and tear or damage to the
outer cover of the lifejacket.
2. Check all of the zippers to ensure they are in working order.
3. Check the webbing for any fraying or damage.
4. Open and close the buckles 3 times to ensure they are in
working order.
Safety harness inspection (if your Crewsaver model includes
a harness)
1. Inspect and check that all harness components have no
visible signs of wear or damage.
a. Webbing.
b. D Ring.
c. Buckles.
INSPECTION - STEP 2
Inspection of internal components
1. Open the lifejacket cover.
a. Open the Velcro tab.
b. To avoid damaging your lifejacket zip, open the zip via
the quick burst elements, holding the cover either side.
c. Once the zip has opened, insert your finger and slide it
around the lifejacket. Undo the zip all the way around
the outside of the lifejacket. The lifejacket cover should
now be open and inflation chamber visible. Fully
separate the zip. Both sides of the zip should be apart
with the zip slider free to move back around the
lifejacket to the start.
2. Prepare zip for repacking.
a. Ensure zip slider is separated on one side.
b. Slide the zip around to the right side of the jacket as
worn.
c. Feed the zip teeth into the slider ready to repack.
3. Check the red oral inflation tube for any signs of wear or
damage.
4. Check for any indication of damage on the grab strap.
5. Check all of the reflective tape is firmly attached and not
damaged in any way.
INSPECTION - STEP 3
3.
a. b. c.
a. b. c.
HARNESS MODEL
NON HARNESS MODEL
REINFORCED
STITCHING

Inspection of the mouth inflation tube and its valve
1. Fully inflate the lifejacket using the red oral inflation tube.
2. Submerge the red oral inflation tube (mouth end) in water
and check for bubbles.
3. If bubbles appear, you will need to replace the jacket or
send it to an accredited service agent.
Inspection of the bladder
1. Inspect the bladder for any signs of abrasion, wear or
damage. Ensure that all seams and folds are inspected
thoroughly.
2. Inflate the bladder using the red oral inflation tube. Once fully
inflated hang the lifejacket on a coat hanger and leave
inflated in a room with a stable temperature of approximately
20°C. The lifejacket needs to remain inflated for 12 hours to
check for any leaks. If the temperature is reduced overnight,
this can affect the pressure of the bladder. Once the jacket
has been left for 12 hours, check for any leaks and visible
signs of damage.
If the bladder is damaged or the pressure falls, the
lifejacket must be replaced or sent to an accredited service
agent. Under absolutely no circumstances are you to
attempt to patch or repair your lifejacket.
INSPECTION - STEP 4
FOLDS INFLATION
TUBE
INSPECTION - STEP 5
4.

Inspection of the CO2cylinder
1. Check that correct type/size of CO2cylinder is fitted to the operating mechanism (size is printed
on the bladder near inflation head or the cylinder/inflation head protective cover). The Crewfit 165
Sport requires a 33g cylinder. Remove the CO2cylinder by unscrewing it counter clockwise and
inspect thoroughly. The cylinder should be fully intact with no rust or corrosion. Replace the
cylinder if the end cap has been pierced, is damaged, or the cylinder exhibits signs of rust or
corrosion. Please note that if you have an automatic inflation jacket you must remove the capsule
before the cylinder.
2. If the CO2cylinder is in good working condition, check the weight of the cylinder on a set of
kitchen scales to ensure that the weight of the cylinder corresponds to the minimum gross weight
engraved into the cylinder, (GR.WT) +/- 2g. If the weight is incorrect or defective in any way it must
be replaced. Any replacement cylinder should be checked using the same method. The engraved
weight and the actual weight need to be recorded on your Self Care and Maintenance Certificate.
Ensure that all used or damaged cylinders are disposed of immediately.
AUTOMATIC
1. Check that the operating mechanism is intact.
a. If the green indicator is missing or detached – the automatic cartridge needs to be replaced
(this can be purchased from a Crewsaver stockist or accredited service agent).
b. If the automatic cartridge has been activated (as indicated by the missing green indicator),
remove the automatic cartridge immediately by turning in an anti-clockwise direction. Dispose
of immediately!
2. Remove the CO2cylinder from the operating mechanism.
3. Pull the manual inflation cord.
a. If the green security indicator is still attached – this will than eject from the operating
mechanism once the manual inflation lanyard is pulled.
4. Check that the firing arm is moving freely.
5. Check that firing pin is free from any damage or corrosion.
6. Replace the firing arm back into the main body of the operating mechanism and fit the retaining clip
(green indicator). The clip is fitted by pressing it over the firing arm and into the recess either side of
the operating mechanism.
NOTE: When you take the green clip out it will break so you will need to have a
replacement at the ready.
INSPECTION - STEP 6
INSPECTION - STEP 7
Checking the operating mechanism
5.
a. b. c.
d.
e.
A: Gas Cylinder
B: Operating Mechanism
C: Automatic Cartridge
D: Green Indicator clip
E: Manual firing chord

WARNING: If you are unsure or have any doubt how to re-arm and
re-pack your lifejacket, return the product to Crewsaver or your
nearest Service Agent.
INSPECTION - STEP 7 (Continued)
1. 2. 3. 4.
7. Check that the automatic cartridge is tightly secured onto the operating mechanism by turning in
a clockwise direction. If the automatic capsule has been activated (as advised in step 1), you will
need to replace with a new automatic cartridge. You will than need to screw on the new firing head
in a clockwise direction until tight.
a. Ensure that there is no gap between the capsule and the base of the operating mechanism.
8. Check that the cylinder sealing gaskets in each end of the operating mechanism have been fitted
correctly. Screw in the undamaged or new 33g cylinder in a clockwise direction into the operating
mechanism until hand tight.
9. Your automatic operating mechanism is now rearmed.
1. Remove the CO2 cylinder from the operating mechanism.
2. Pull the manual inflation cord.
a. If the green security indicator is still attached – this will than eject from the operating
mechanism once the manual inflation lanyard is pulled.
3. Check that the firing arm is moving freely.
4. Check that firing pin is free from any damage or corrosion.
5. Replace the firing arm back into the main body of the operating mechanism and fit the retaining clip
(green indicator). The clip is fitted by pressing it over the firing arm and into the recess either side of
the operating mechanism.
6. Check that the cylinder sealing gaskets in the end of the operating mechanism has been fitted
correctly. Screw in the undamaged or new 33g cylinder in a clockwise direction into the operating
mechanism until hand tight.
7. Your manual operating mechanism is now rearmed.
6.
MANUAL a. b.
d.
c.
A: Gas Cylinder
B: Operating Mechanism
C: Green Indicator clip
D: Manual firing chord

Fill out Crewsaver Annual Self Care and Maintenance Certificate.
1. This document must be filled out in full and pass all of the conditions in order to be a compliant
piece of lifesaving equipment.
a. If any elements fail, this lifejacket either needs to be replaced or sent to an accredited service
agent.
2. This document once successfully completed, must be kept with the lifejacket on board the vessel
in case of any official inspections take place.
a. Inability to produce a copy of this completed and up to date inspection report could
potentially result in legal ramifications.
3. Fill in the maintenance grid underneath the collar of the lifejacket with who inspected the lifejacket
and the inspection date.
INSPECTION - STEP 8
INSPECTION - STEP 9
DEFLATING YOUR LIFEJACKET AFTER USE
1. Reverse the valve cap (a) at the top of the inflation tube and hold it in the valve.
2. Squeeze the lifejacket to expel the air inside.
3. Squeeze the lifejacket a second time expelling as much air as possible.
4. The lifejacket should now be completely deflated, and can be folded into the cover as before.
5. Replace the valve cap (b) back into the normal position on top of the Inflation tube.
WARNING: Do NOT use anything other than the valve cap to deflate
your lifejacket. Any other item used may cause damage to the valve.
A. B.
7.

REPACKING
Repack the lifejacket in accordance with the model instructions as described in this manual. Make sure
the manual pull lanyard is not tangled and that the lanyard knob is hanging outside the lifejacket cover.
Ensure that your lifejacket is completely dry before packing.
1. Run the zip slider round to the left side of the jacket.
2. Fold the bottom left of chamber up over operating mechanism, then fold in half to make a
concertina underneath the operating mechanism.
1. 2.
3. Start to close the zip.
4. Fold inner side over the operating mechanism.
3. 4.
8.
INSPECTION - STEP 10

INSPECTION - STEP 10 (Continued)
7. Ensure the manual pull toggle is accessible.
8. Fold the right side chin support diagonally underneath itself.
7. 8.
9. Fold the bottom right of the chamber up over the oral tube.
10. Fold inner edge over the right ensuring lifting becket is folded up into the cover.
9. 10.
5. Fold the outside edge over the operating mechanism.
6. Tuck chamber inside the cover and secure in place with Velcro tabs.
5. 6.
9.

INSPECTION - STEP 10 (Continued)
11. Fold the outside edge over.
12. Tuck chamber inside the cover.
11. 12.
13. Secure cover in place with the Velcro tabs.
14. Concertina the chamber collar with two folds and tuck in the fabric neck retainer.
13. 14.
15. Fold in the last corners of the chamber and bring the zip round to close.
16. Make sure Velcro tabs are secure and zip ends are tucked up inside the cover.
13. 14.
10.

Crewsaver Inflatable Lifejacket
Annual Self Care and Maintenance Certificate
Only applicable for recreational use – all commercial and industrial applications must be serviced annually by an accredited
service agent.
Prior to filling in the below certification, full attention must be paid to all of the instructions included in the self care and
maintenance instructions. If for any reason any of the below steps are missed or any of the below tests fail, this certificate is
invalid and the life jacket must either be replaced or sent to an accredited service agent.
Check Status at each Instruction by marking box PASS = YES N/A = NOT APPLICABLE FAIL - NO
Inspection - Step 1 PASS FAIL N/A
Product has been registered with Crewsaver
Inspection - Step 2 PASS FAIL N/A
General visual inspection
Harness components checked (if applicable)
Inspection - Step 3 PASS FAIL N/A
Inspection of internal components
Inspection - Step 4 PASS FAIL N/A
Bladder is free from wear or damage
Bladder is inflated for 12 hours without depressurisation
Inflated bladder is free from damage
Inspection - Step 5 PASS FAIL N/A
Red oral inflation tube is free from damage
Red oral inflation tube valve is free from leeks
Red oral inflation tube mouth cap is attached
Inspection - Step 6 PASS FAIL N/A
CO2cylinder free from damage or corrosion
Check weight of cylinder
Record engraved GR. WT. Actual Weight
Inspection - Step 7 PASS FAIL N/A
Checking automatic cartridge for activation
Test of manual firing arm – removing CO2cylinder
Checking operating mechanism arm and pin
Refitting CO2cylinder
Inspection - Step 8 PASS FAIL N/A
Mark the inspection grid under the collar of the lifejacket with who
inspected the lifejacket and the date of inspection.
Inspection - Step 9 PASS FAIL N/A
Deflating your lifejacket after use
Next Inspection
Due
Model Serial No: Last Date of Service:
11.
WARNING: If you do not believe you are confident to
complete the self care and maintenance of your lifejacket, please
take it to your nearest accredited Crewsaver
Approved Service Agent.
Inspection - Step 10 PASS FAIL N/A
Repack lifejacket in accordance to instructions
I hereby certify that this lifejacket has been inspected in accordance with the Crewsaver Annual
Self Care and Maintenance Manual as described in instructions 1 through 10.
......................................... .......................................... ..............................
Name Signature Date
....................................................................................................................................................
Address