Cutech 40160HB-CT User manual

User Manual
Read this manual before using machine to avoid serious injury and damage
40160H-CT / 40160HB-CT
40160HI-CT
6” SPIRAL CUTTERHEAD
JOINTER
For technical support, email [email protected] or call 858-886-733
VER. 12.01.22.

1
TABLE OF CONTENTS
INTRODUCTION 1
WARRANTY 2
PRODUCT SPECIFICATIONS 3
FEATURE IDENTIFICATION 3
GENERAL SAFETY 4
PRODUCT SAFETY 7
GROUNDING INSTRUCTIONS 9
UNPACKING & INVENTORY 11
ASSEMBLY 12
ADJUSTMENTS 17
OPERATIONS 21
MAINTENANCE 24
TROUBLESHOOTING GUIDE 28
DRAWING 30
PARTS LIST 32
INTRODUCTION
This user manual is intended for use by anyone working with this machine. It should be
kept available for immediate reference so that all operations can be performed with
maximum efficiency and safety. Do not attempt to perform maintenance or operate this
machine until you have read and understand the information contained in this manual. The
drawings, illustrations, photographs, and specifications in this user manual represent your
machine at time of print. However, changes may be made to your machine or this manual
at any time with no obligation to CUTECH.

2
WARRANTY
3 YEAR LIMITED WARRANTY
CUTECH warrants its machinery to be free of defects in workmanship and materials for a
period of three (3) years from the date of the original purchase by the original owner. This
warranty applies to products sold in the United States only. The warranty does not apply
to any product used for professional or commercial production purposes nor for industrial
or educational applications. Such cases are covered by our 1 year Limited Warranty with
the Conditions and Exceptions.
Warranty does not include failures, breakage or defects deemed after inspection by an
Authorized Service Center or our agent to have been directly or indirectly caused by or
resulting from improper use, lack of or improper maintenance, misuse or abuse,
negligence, accidents, damage in handling or transport, or normal wear and tear of any
part or component. Examples are consumables such as inserts and knives or wear items
like drive belts, bearings or brushes. Additionally, warranty is void if repairs or alterations
are made to the machine by an unauthorized service center without the direct consent of
CUTECH.
To file a claim of warranty or to find a service center, call 858-886-7333 or
email [email protected]. Warranty applies to the original buyer only and may not be
transferred. You will need to furnish with your claim a copy of the original sales receipt as
proof of purchase and the serial number from the machine.
The defective units should be returned Freight prepaid to CUTECH’s Authorized Service
Center for inspection. If the warranty claim is considered to be invalid due to exclusions
listed above, CUTECH will at your direction dispose of or return the product. In the event
you choose to have the product returned, you will be responsible for the handling and
shipping cost of the return.
CUTECH furnishes the above warranties in lieu of all other warranties, express or implied.
CUTECH shall not be liable for any special, indirect, incidental, punitive or consequential
damages, including without limitation loss of profits arising from or related to the warranty,
the breach of any agreement or warranty, or the operation or use of its machinery, including
without limitation damages arising from damage to fixtures, tools, equipment, parts or
materials, direct or indirect loss caused by any other part, loss of revenue or profits,
financing or interest charges, and claims by and third person, whether or not notice of such
possible damages has been given to CUTECH. Not responsible for damages of any kind
for any delay by or failure of CUTECH to perform its obligations under this agreement or
claims made a subject of a legal proceeding against CUTECH more than one (1) year after
such cause of action first arose.
The validity, construction and performance of this Warranty and any sale of machinery by
CUTECH shall be governed by the law of the State of California, without regard to conflicts
of laws provisions of any jurisdiction. Any action related in any way to any alleged or actual
offer, acceptance or sale by CUTECH or any claim related to the performance of and
agreement including without limitation this Warranty, shall take place in the federal or state
courts in San Diego, California.
CUTECH reserves the right to change the specification without prior notice.

3
PRODUCT SPECIFICATIONS
Cutterhead speed RPM
12,000
Motor RPM
19000+/-10% (No Load)
Cutterhead diameter
2”
Max capacity
6" x 1/8"
Cutter inserts qty
12
Motor power input
AC Only, 120 V, 60 Hz, 10 Amp
Fence Size
4-3/8” x 19-5/8”
Tables (Overall measurements)
6-1/4” x 30”
Net Weight
37.30 lb (H/HB) 51.60 lb (HI)
Shipping Weight
44.00 lb(H/HB) 58.30 lb (HI)
Shipping Dimensions
33-1/4” L x 13-1/2” W x 12-1/2” H
Machine Length
30”
Machine Depth
17-3/4”
Machine Height
13-1/4”
FEATURE IDENTIFICATION

4
GENERAL SAFETY
NOTE: The WARNING! and CAUTION! symbols indicate a potentially hazardous
situation which, if not avoided, COULD result in death or serious injury. READ THIS
MANUAL completely before assembling and operating this machine.
WARNING! TO AVOID serious injury, death, or damage to the machine, please read,
understand, and follow, all Safety and Operating Instructions before assembling and
operating this machine. This manual is not totally comprehensive. It does not and cannot
convey every possible safety and operational problem which may arise while using this
machine. The manual will cover many of the basic and specific safety procedures needed
in an industrial environment.
All federal and state laws, and any regulations having jurisdiction covering the safety
requirements for use of this machine, take precedence over the statements in this manual.
Users of this machine must adhere to all such regulations.
WARNING! Exposure to the dust created by power sanding, sawing, grinding, drilling
and other construction activities may cause serious and permanent respiratory or other
injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the
dust, and avoid prolonged contact with dust. The dust may contain chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Always operate tool in well ventilated area and provide for proper dust removal. Use a dust
collection system along with an air filtration system whenever possible. Always use
properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust
exposure, and wash exposed areas with soap and water.
WARNING! ALWAYS wear eye protection. Any machine can throw debris into the eyes
during operations, which could cause severe and permanent eye damage. Everyday
eyeglasses are NOT safety glasses. ALWAYS wear Safety Goggles (that comply with ANSI
standard Z87.1) when operating power tools.
WARNING! ALWAYS wear hearing protection. Plain cotton is not an acceptable
protective device. Hearing equipment should comply with ANSI S3.19 Standards.
WARNING! ALWAYS wear a NIOSH/OSHA approved dust mask to prevent inhaling
dangerous dust or airborne particles.
ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an area that
has slippery floor surfaces from debris, grease, and wax.

5
GENERAL SAFETY (cont.)
CAUTION! ALWAYS unplug the machine from the electrical receptacle when making
adjustments, changing parts or performing any maintenance.
AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position
before plugging in the power cord to the electrical receptacle.
WARNING! AVOID a dangerous working environment. DO NOT use electrical tools in
a damp environment or expose them to rain or moisture.
WARNING! CHILDPROOF THE WORKSHOP AREA by removing switch keys,
unplugging tools from the electrical receptacles, and using padlocks.
CAUTION! DO NOT use electrical tools in the presence of flammable liquids or gasses.
DO NOT FORCE the machine to perform an operation for which it was not designed. It
will do a safer and higher quality job by only performing operations for which the machine
was intended.
WARNING! DO NOT stand on a machine. Serious injury could result if it tips over or
you accidentally contact any moving part.
DO NOT store anything above or near the machine.
WARNING! DO NOT operate any machine or tool if under the influence of drugs,
alcohol, or medication.
EACH AND EVERY time, check for damaged parts prior to using any machine. Carefully
check all guards to see that they operate properly, are not damaged, and perform their
intended functions.
Check for alignment, binding or breakage of all moving parts. Any guard or other part that
is damaged should be immediately repaired or replaced.
WARNING! Ground all machines. If any machine is supplied with a 3-prong plug, it must
be plugged into a 3-contact electrical receptacle. The third prong is used to ground the tool
and provide protection against accidental electric shock. DO NOT remove the third prong.
CAUTION! Keep visitors and children away from any machine. DO NOT permit people
to be in the immediate work area, especially when the machine is operating.
KEEP protective guards in place and in working order.
CAUTION! MAINTAIN your balance. DO NOT extend yourself over the tool. Wear oil
resistant rubber soled shoes. Keep floor clear of debris, grease, and wax.

6
GENERAL SAFETY (cont.)
MAINTAIN all machines with care. ALWAYS KEEP machine clean and in good working
order. KEEP all blades and tool bits sharp.
NEVER leave a machine running, unattended. Turn the power switch to the OFF position.
DO NOT leave the machine until it has come to a complete stop.
REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the
machine ON.
WARNING! STAY ALERT, watch what you are doing, and use common sense when
operating any machine. DO NOT operate any machine tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while operating power
tools may result in serious personal injury.
WARNING! USE ONLY recommended accessories. Use of incorrect or improper
accessories could cause serious injury to the operator and cause damage to the machine.
If in doubt, DO NOT use it.
THE USE of extension cords is not recommended for 230V equipment. It is better to
arrange the placement of your equipment and the installed wiring to eliminate the need for
an extension cord. If an extension cord is necessary, refer to the chart in the Grounding
Instructions section to determine the minimum gauge for the extension cord. The extension
cord must also contain a ground wire and plug pin.
CAUTION! Wear proper clothing, DO NOT wear loose clothing, gloves, neckties, or
jewelry. These items can get caught in the machine during operations and pull the operator
into the moving parts. Users must wear a protective cover on their hair, if the hair is long,
to prevent it from contacting any moving parts.
SAVE these instructions and refer to them frequently and use them to instruct other users.
NOTE: Information regarding the safe and proper operation of this tool is also available
from the following sources:
Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
American National Standards Institute
23 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor Relations
www.osha.gov

7
PRODUCT SAFETY
1. Serious personal injury may occur if normal safety precautions are overlooked or
ignored. Accidents are frequently caused by lack of familiarity or failure to pay
attention. Obtain advice from supervisor, instructor, or another qualified individual who
is familiar with this machine and its operations.
2. Every work area is different. Always consider safety first, as it applies to your work
area. Use this machine with respect and caution. Failure to do so could result in
serious personal injury and damage to the machine.
3. Prevent electrical shock. Follow all electrical and safety codes, including the National
Electrical Code (NEC) and the Occupational Safety and Health Regulations (OSHA).
All electrical connections and wiring should be made by qualified personnel only
4. WARNING! TO REDUCE the risk of electrical shock. DO NOT use this machine
outdoors. DO NOT expose to rain. Store indoors in a dry area.
5. STOP using this machine, if at any time you experience difficulties in performing any
operation. Contact your supervisor, instructor or machine service center immediately.
6. Safety decals are on this machine to warn and direct you to how to protector yourself
or visitors from personal injury. These decals MUST be maintained so that they are
legible. REPLACE decals that are not legible.
7. DO NOT leave the unit plugged into the electrical outlet. Unplug the unit from the
outlet when not in use and before servicing, performing maintenance tasks, or
cleaning.
8. WARNING! DO NOT handle the plug or jointer with wet hands
9. USE only accessories as described in this manual and recommended by CUTECH.
10. DO NOT pull the jointer by the power cord. NEVER allow the power cord to come in
contact with sharp edges, hot surfaces, oil or grease.
11. ALWAYS turn the power switch “OFF” before unplugging the jointer. DO NOT unplug
the jointer by pulling on the power cord. ALWAYS grasp the plug, not the cord.
12. REPLACE a damaged cord immediately. DO NOT use a damaged cord or plug.
13. DO NOT use the jointer as a toy. DO NOT use near or around children.
14. ENSURE that the machine sits firmly before using. If the machine wobbles or is
unstable, correct the problem by attaching to a bench top prior to operation.

8
PRODUCT SAFETY (cont.)
15. This machine is designed to process wood ONLY.
16. WARNING! NEVER position fingers or thumbs near the cutterhead.
17. Long pieces of stock should ALWAYS be supported with some type of fixture.
18. DO NOT operate jointer with dull or damaged blades.
19. MAKE CERTAIN that the jointer is properly adjusted prior to use.
20. DO NOT try and remove excessive amounts of wood in one single pass.
21. INSPECT all stock before beginning operations ensuring that there are no foreign
objects embedded in the wood, loose knots, or knots that may become loose during
operation.
22. WARNING! DO NOT attempt to remove jams until power is disconnected and all
moving parts have come to a complete stop.
23. MAKE SURE that there is adequate operating space on both the infeed and outfeed
sides of the jointer before operating.
24. WARNING! DO NOT attempt to joint or plane wood that is less than 10” long,
narrower than ¾”, or less than ½” thick.

9
GROUNDING INSTRUCTIONS
WARNING! This machine MUST BE GROUNDED while in use to protect the operator
from electric shock. In the event of a malfunction or breakdown, GROUNDING provides
the path of least resistance for electric current and reduces the risk of electric shock. The
plug MUST be plugged into a matching electrical receptacle that is properly installed and
grounded in accordance with ALL local codes and ordinances.
If a plug is provided with your machine DO NOT modify the plug. If it will not fit your
electrical receptacle, have a qualified electrician install the proper connections to meet all
electrical codes local and state. ALL connections must also adhere to NEC and OSHA
mandates.
WARNING! IMPROPER ELECTRICAL CONNECTION of the equipment-grounding
conductor can result in risk of electric shock. The conductor with the green insulation (with
or without yellow stripes) is the equipment-grounding conductor. DO NOT connect the
equipment-grounding conductor to a live terminal if repair or replacement of the electric
cord or plug is necessary.
Check with a qualified electrician or service personnel if you do not completely understand
the grounding instructions, or if you are not sure the tool is properly grounded.
WARNING! Electrocution or fire could result if this machine is not grounded properly or
if the electrical configuration does not comply with local and state electrical codes.
MAKE CERTAIN the machine is disconnected from power source before starting any
electrical work.
MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle.
The motor supplied with your machine is a 120 volt, 60 hertz, single phase motor. Never
connect the green or ground wire to a live terminal. A machine with a 115 volt plug should
only be connected to an outlet having the same configuration as the plug.
WARNING! To reduce the risk of fire or electrical shock, use the proper gauge of
extension cord. When using an extension cord, be sure to use one heavy enough to carry
the current your machine will draw.

10
GROUNDING INSTRUCTIONS (cont.)
The smaller the gauge-number, the larger the diameter of the extension cord is. If in doubt
of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord
will cause a drop in line voltage resulting in a loss of power and overheating.
CAUTION! USE ONLY a 3-wire extension cord that has a 3-prong grounding plug and
a 3-pole receptacle that accepts the machine’s plug. If you are using an extension cord
outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is
acceptable for outdoor use.
Make certain the extension cord is properly sized, and in good electrical condition. Always replace
a worn or damaged extension cord immediately or have it repaired by a qualified person before
using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS (120 VLOT OPERATION OLNY)
25’ LONG
50’ LONG
100’ LONG
150’ LONG
0 to 6 Amps
18 AWG
16 AWG
16 AWG
14 AWG
6 to 10 Amps
18 AWG
18 AWG
14 AWG
12 AWG
10 to 12 Amps
16 AWG
16 AWG
14 AWG
12 AWG

11
UNPACKING & INVENTORY
Check shipping carton and machine for damage before unpacking. Carefully remove
packaging materials, parts and machine from shipping carton. Always check for and
remove protective shipping materials around motors and moving parts. Lay out all parts
on a clean work surface.
Remove any protective materials and coatings from all of the parts and the jointer. The
protective coatings can be removed by spraying WD-40 on them and wiping it off with a
soft cloth. This may need to be redone several times before all of the protective coatings
are removed completely.
After cleaning, apply a good quality paste wax to any unpainted surfaces. Make sure to
buff out the wax before assembly.
Compare the items to inventory figures and verify that all items are accounted for before
discarding the shipping box.
NOTE: Some parts may already be installed on your machine. Go through the entire
manual before calling.
If any parts are missing, do not attempt to plug in the power cord and turn “ON”
the machine. The machine should only be turned “ON” after all the parts have been
obtained and installed correctly. For missing parts, contact CUTECH by email
[e-mail] or call 858-886-733.
A. Jointer
G. Push Blocks
M. Tilt Lock Lever Assy.
B. Guard
H. Torx Wrench
N. Flat Washer
C. Fence Sliding Bracket
I. 4 mm Hex Wrench
O. Special Nut
D. Fence Bracket Fence
J. 2.5mm Hex Wrench
P. Safety Key
E. Fence
K. Soc Button head Screws
F. Dust Port
L. Square Nuts

12
ASSEMBLY
WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE
POWER SOURCE.
FENCE ASSEMBLY PROCEDURE
1. Install the Fence Bracket (A) to the Rear Panel. The Screws (x4) are preinstalled on
the the Rear Panel.
2. Install the Square Nuts (A) in the groove of the Fence (B). Assemble the Fence Sliding Bracket
(C) to the the Fence (B) but keep the screws untightened.

13
ASSEMBLY (cont.)
3. Set the Fence Sliding Bracket (A) to the middle of the Fence (B) which has a cutout
at the bottom of the fence and then tighten the screws.
4. Mount the Fence Sliding Bracket (A) on the Fence Bracket (B). Insert the Tilt Lock
Lever assembly (C) through the flat washer (D) and both brackets.

14
ASSEMBLY (cont.)
5. Hold the Special Nut (A) from the bottom. Tighten the Tilt Lock Lever assembly (B) to the
Special Nut (A).
CUTTERHEAD GUARD ASSEMBLY
1. Install but not tighten the screws (A) to the Front Panel. Attach the Cutterhead Guard
Assembly (B) and then tighten the screws(A).
The cutterhead guard has a tension return spring. The tension on this spring is set at the
factory. When the guard is installed properly it should return to the fence automatically
after the work piece has passed over the cutterhead. Be sure the guard is functioning
properly every time before using the jointer. If adjustment is necessary, remove the guard
and while holding guard attachment base, rotate guard counter-clockwise to increase
tension. Then mount guard base while holding guard and mounting base to prevent from
losing tension.

15
ASSEMBLY (cont.)
DUST PORT ASSEMBLY
1. Loosen but not remove the screw (A) and (B) and then remove the screws (C) and
(D).
2. Install and hold the Dust Port (E) in place.
3. Install the screw (C) and (D) and then tighten the screws (A) 、 (B)、 (C) and (D).
NOTE: Do not attach this dust port if you don’t plan to use a dust collector.
SWITCH ASSEMBLY
Install the Yellow Key (A) in to the slot of the Switch Assembly (B).
The jointer is turned on by flipping the switch into the up position and it is turned off by
flipping the switch in the down position. This jointer is also equipped with a special lockout
toggle switch that prevents unauthorized use. To prevent unauthorized use of the jointer,
simply pull out the yellow key (A) located on the face of the switch.

16
ASSEMBLY (cont.)
FENCE ENHANCEMENT BRACKET
(OPTIONAL ACCESSORY 80400 or 80500)
1. Install the Enhancement Screws (A) and the Enhancement Nuts (B) on the Fence
Enhancement brackets (C).
2. Install the Fence Enhancement brackets (C) on the Rear Panel.

17
ADJUSTMENTS
WARNING! MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE
POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE.
FENCE ADJUSTMENTS
1. To move the fence across the table by loosening lock lever (A), slide the fence to the
desired position on the table and tighten lock lever (A).
NOTE: Lock lever (A) and (B) can be repositioned by pulling up the lever and repositioning
it on the nut located underneath the lever.
2. To tilt the fence, loosen tilt lock lever (B), and tilt the fence to the desired angle. Then
tighten tilt lock lever (B) back.
3. The fence has adjustable positive stops at the most used fence positions of 90 and
135 degrees.
To check and adjust the positive stops, proceed as follows:
1. Put a square (C) on the table with one end against the fence to adjust the fence until
it is exactly 90 degrees to the table.

18
ADJUSTMENTS(cont.)
2. Tighten set screw (D) by hex wrench until it contacts stop (E)
3. Put a square (C) on the table with one end against the fence to adjust the fence until
it is exactly 135 degrees to the table.
4. Tighten set screw (H) by hex wrench until it contacts stop (G).
NOTE: These positive stops enable you to quickly position the table to the 90 and 135
degree settings.

19
ADJUSTMENTS (cont.)
INFEED / OUTFEED TABLE ADJUSTMENT
The infeed and outfeed tables are adjustable for coplanar or parallelism if ever necessary.
These are set at the factory. If after planing or edge joining a work piece and adjustment
is necessary, follow these instructions.
1. Lower the infeed table to its lowest setting.
2. Place a straight edge on the outfeed table across the cutterhead and check for
parallelism.
3. The straight edge should lay flat on the outfeed table and the cutter tips should just
touch the straight edge on both the front edge and rear of the table near the fence.
4. If the outfeed table is not level (parallel) with the cutterhead, remove and/or loosen
the table screws and washers to access the leveling adjusters.
5. Using a slotted screwdriver, turn adjusters to level outfeed table with cutterhead.
6. Once parallel, replace the washers and screws.
7. Move the straight across the outfeed table, cutterhead, and over the infeed table
8. Raise the infeed table to just touch the straight edge.
9. If adjustment is necessary, use the procedure mentioned above for leveling (coplanar
and parallel) the infeed table.
NOTE: These adjustments, if ever necessary, may take a few tries.