CWT EXPRESS User manual

USE AND MAINTENANCE MANUAL
EN
EXPRESS
HOT ROLLER LAMINATOR
MODEL : CWTLAM-160
YEAR OF CONSTRUCTION : 2018
MANUAL CODE : 771027010
REVISION : 0
DATE : 29/11/2018
Copy in original language
Read carefully before use

Contents 1
1Generalinformation:scopeofthismanual 1
1.1Intendedaudience 1
1.2Professionalsinvolved 2
1.3Manualuseandstorage 3
1.4Howtoconsultthemanual 4
1.4.1Descriptionofthesymbols/pictogramsinthemanual 4
1.4.2Descriptionsofthesymbolsusedinthemaintenancechapter 5
1.5Manufactureridentification 5
1.6Ownershipofinformation 5
1.7Markingdate 6
1.8Directivesandreferencestandards 7
1.9Declarationofconformity 8
1.10Warranty 9
1.11Assistance 9
2Machinepresentation 11
2.1Machineparts 11
2.1.1Rearpanel 12
2.2Operatingprinciple 13
2.3Intendedandimproperuse 13
2.4Technicaldata 14
3Safety 15
3.1Generalwarnings 15
3.2Machinesafetydevices 17
3.2.1Arrangementoffixedguardsandsafetyphotocells 18
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

3.2.2Arrangementofemergencystopdevicesandthemainelectricalswitch 19
3.3Safetysigns 20
3.4Personalprotectiveequipment 21
3.5Residualrisks 22
4Transportationandhandling 23
4.1Generalwarnings 23
4.2Liftingandtransportingthemachine-packagedcomponents 24
4.2.1Liftingthemachinewithpackaging 24
5Installationinstructions 25
5.1Environmentalconditionsandpreparationforinstallation 25
5.2Checksbeforeinstallation 25
5.3Unpacking 26
5.3.1Disposingofpackaging 26
5.4Assembly 27
5.5Handling 27
5.6Positioning,levellingandfixing 28
5.7Connections 29
5.7.1Electricalconnections 29
5.7.2Pneumaticconnection 30
5.8Checksbeforeputtingintoservice 31
6Control,adjustmentandsignallingdevices 33
6.1Positioning/Layoutofthecontroldevices 33
6.2Mainswitch 34
6.3Controlpanel 34
6.3.1Usingthecontrolpanel 35
6.4Footpedalcontrol 37
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

6.5Emergencybuttons 37
6.6RESETbutton 38
6.7Manualupperrollermovementlever 38
6.8Rollerclutchadjustmentknobs 38
7Use 39
7.1Puttingintoservice 39
7.2Startingprocessing 39
7.3Manualcontrols 39
7.4Cyclestop 40
7.5Emergencystop 40
7.6Restartafteranemergencystop 40
7.7Re-startafterablack-out 40
7.8Shut-down 41
7.9Machineinsafeconditionsforvariousoperations 41
7.9.1Safelyrestartingthemachine 41
7.10Pathdiagramsofthematerialandthefinishedproduct 42
7.10.1Spindleshaftdefinitions 42
7.10.2Coldprotectivefilmlaminationonsheetsorrolls 43
8Maintenance 45
8.1Generalwarnings 45
8.2Descriptionsofthesymbolsusedinthemaintenancechapter 46
8.3Routinemaintenance 46
8.3.1Routinemaintenancesummarytable 46
8.3.2Generalcleaning 47
8.4Specialmaintenance 48
8.5Oilsandlubricants 48
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

9Dismantlinganddisposal 49
10Attachments 51
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation

1Generalinformation:scopeofthismanual
Thismanualisprovidedasanaidandaguideduringthemachineworkphases.Itcontainsinformationregardinguse,
maintenanceandtroubleshooting,providingindicationsforthemostsuitableconductforcorrectuseandcorrectoperationof
themachineasrequiredbytheManufacturer.
Thismanualisanessentialsafetyrequirementandmustaccompanythemachinethroughoutitslifecycle.Itisessentialto
preserveandmakethismanualavailabletoallpersonsinvolvedinuseandmaintenanceofthemachine.
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1.1Intendedaudience
Themanualinquestionisaddressedtoqualified,adequatelytrainedpersonnelforoperationofthemachinedescribedinthis
manual.
Themanualinquestionisaddressedtotheoperatorresponsibleforoperationofthemachineandtothetechniciansauthorised
forinstallationandmaintenance.
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Thisdocumentand/oritspartscannotbereproducedortransmittedtothirdpartieswithoutpriorauthorisationfrom
FLEXAS.r.l.
Warning
ThecompanyFLEXAS.r.l.isnotresponsibleforanydamagetopersonsorpropertyresultingfromimproperusenot
indicatedinthismanualandincontrasttotheinformationspecifiedinthetechnicalcharacteristicstablerelatedto
eachmodel.
Warning
Operatorsmustnotperforminterventionsreservedformaintenancepersonnelorspecialisedtechnicians.The
manufacturerisnotliablefordamagesresultingfromfailuretocomplywiththiswarning.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 1

1.2Professionalsinvolved
Belowisadescriptionoftheprofessionalswhocanworkonthemachine,dependingonthetypeofactivitiestobecarriedout.
Operator
Mechanicalmaintenancetechnician
Electricalmaintenancetechnician
Manufacturer’sTechnician
Qualifiedpersonnelabletooperatethemachine,carryoutloadingandunloadingoftheproducttobe
machined/processed,carryoutadjustment,cleaning,start-upoperationsorrestoreprocessingfollowingan
emergencystop.Theoperatorisnotauthorisedtoperformmaintenance.
Qualifiedtechnicianabletooperatethemachineinnormalconditions,isinchargeofallmechanicaloperations
regardingtheadjustment,maintenanceandordinaryrepairsdescribedinthismanual.Itisnotauthorisedtoperform
operationsonelectricalsystemsinthepresenceofvoltage.
Qualifiedtechnicianabletooperatethemachineinnormalconditions,isinchargeofalltheelectricaloperations
regardingtheadjustment,maintenanceandordinaryrepairsdescribedinthismanual.Isabletoworkinthepresence
ofvoltageonelectricalcabinetsandjunctionboxes.
Qualifiedtechnicianprovidedbythemanufacturertocarryoutcomplexnatureoperationsinparticularsituationsorin
anycaseaccordingtowhathasbeenagreeduponwiththeuser.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 2

1.3Manualuseandstorage
Thismanualisintendedtoprovidealltheinformationnecessaryforcorrectuseofthemachineanditsmanagementas
autonomouslyandsafelyaspossible.
Usersandmaintenancetechniciansmustcarefullyreadtheinstructionscontainedinthismanualandanyattachmentsbefore
performinganyoperationsonthemachine.
Ifanydoubtsariseregardingcorrectinterpretationoftheinformationinthedocumentation,contactthemanufacturerfor
necessaryclarifications.
Itisthecompetenceandresponsibilityoftheendusertostudyandoptimisethemachiningprocessforwhichthemachinewas
purchased.
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Warning
Readthismanualcarefullybeforeoperatingthemachineortakinganyactiononit.Ifyoudonotreaditfirst,youmay
notbeabletorecognisedangeroussituationsthatcancausedeathorseriousinjurytoyourselfandothers.
Caution
Keepthismanualandallattacheddocumentationingoodconditions,legibleandcompleteinallitsparts.Store
documentationnearthemachineinanaccessiblelocationknowntoalloperatorsandmaintenancepersonneland,
moregenerally,toallthosewhoforvariousreasonsmaycomeintocontactwiththemachine.
Warning
Storethemanualinitsoriginalstate.Donotrewrite,modifyordeletemanualpagesortheircontents.The
manufacturerdeclinesallresponsibilityforanydamagetopeople,animalsandpropertycausedbyfailuretocomply
withthewarningsandoperatingproceduresdescribedinthismanual.
Thismanualisanintegralpartofthemachineandmustbekeptforfuturereference.
Caution
Thismanualmustbedeliveredtogetherwiththemachineifitistransferred/soldtoanotheruser.
Caution
Incaseoflossordeteriorationofthemanual,requestacopyfromtheManufacturer,specifyingthedocument
identificationdata:documentname,code,revisionanddateofpreparation.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 3

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1.4Howtoconsultthemanual
Themanualisdividedintochapters,paragraphsandsub-paragraphs,listedintheindex:aneasywaytofindanytopicof
interest.
Thesymbolsusedprovidedirectinformationonthetypeofinformationexpressedbythesymbolitself.Forexample,the
symbol:
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1.4.1Descriptionofthesymbols/pictogramsinthemanual
Belowarethevarioussymbolsusedinthemanualtohighlightespeciallyimportantinformationortherecipientsofthe
informationitself.
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SignalsthepresenceofaNote.
Danger
TherisksdescribedinthiswayindicateaHIGHLEVELofhazardwhich,ifnotavoided,couldresultinseriousinjuryor
death.
Warning
TherisksdescribedinthiswayindicateaMEDIUMLEVELofhazardwhich,ifnotavoided,couldresultinseriousinjury
ordeath.
Caution
TherisksdescribedinthiswayindicateaLOWLEVELofhazardwhich,ifnotavoided,mayresultinminorormoderate
injury.
ThissymbolindicatesaNOTE:especiallyimportantinformationorin-depthanalysis.
ThissymbolindicatesaREMINDER:thepresenceofaform,adrawingoranattacheddocumentwhichshouldberead
and,ifrequired,filledin.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 4

1.4.2Descriptionsofthesymbolsusedinthemaintenancechapter
Thisparagraphdescribesthesymbolsusedinthemaintenancechapter.
1.5Manufactureridentification
FLEXAS.r.l.
Viadell'Industria,11
31014ColleUmberto(TV)Italy
e-mail:[email protected]
web:www.flexa.it
Tel.:043838565-Fax:043838767
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1.6Ownershipofinformation
Iconused Description
Mechanicaltypeintervention
Electricaltypeintervention
Specifiesthefrequencyofinterventions
Thisdocumentand/oritspartscannotbereproducedortransmittedtothirdpartieswithoutpriorauthorisationfrom
FLEXAS.r.l.
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USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 5

1.7Markingdate

Theidentificationplateisappliedonthemachineinthepositionshowninthefigure.
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
Manufacturer'slogo.A.
CEmarking.B.
Manufacturer'sname.C.
Machinemodel.D.
Serialnumber.E.
Supplyvoltage.F.
Nominalpower.G.
Frequency.H.
Yearofmanufacture.I.
Mass.J.
Caution
Requestanewidentificationplatewhenevertheoneappliedonthemachinebecomesillegible.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 6

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1.8Directivesandreferencestandards
Listofdirectivesandreferencestandardsusedforthedesignandconstructionofthemachine.
Directives
2006/42/ECMachinerydirective.
2014/35/EULowvoltagedirective
2014/30/UEEMCDirective(electromagneticcompatibility).
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Harmonisedstandards
UNIENISO12100:2010Safetyofmachinery-Generalprinciplesofdesign-Riskassessmentandriskreduction.
UNIISO/TR14121-2:2013Safetyofmachinery-Riskassessment-Part2:Practicalguideandexamplesofmethods.
UNIENISO3744,3745,3746and11200-11204Determinationofsoundpowerlevelsandsoundenergylevelsofnoise
sourcesusingsoundpressure.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 7

1.9Declarationofconformity
Theoriginaldocumentissuppliedseparatelytothismanual.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 8

1.10Warranty

1.11Assistance
ThepurchasermustcontacttheManufacturerdirectly(ortheservicecentreifpresent)foranyneedrelatedtotheuse,
maintenanceorrequestforspareparts,specifyingthemachineidentificationdataindicatedontheidentificationplate.
TheCustomercanmakeuseofthetechnicalsalessupportoflocalagentsorimporterswhoareindirectcontactwiththe
companyFLEXAS.r.l.
Intheeventoffailureorinconveniencethatcannotbeovercome,theCustomermustdirectlycontactthemanufacturerwhose
contactsareasfollows:

Thewarrantyissuppliedseparatelyorwiththecontract.
TELEPHONE: +4655433390
EMAIL: [email protected]
ASSISTANCEDEPARTMENT: [email protected]
WEBSITE: www.cwtworktools.com
MAILINGADDRESS: Årstidsvägen8 66535Kil
Sweden
Intheeventofachangeofownershiporcompanymovementofthemachine,itisalwaysnecessarytoinformthe
manufacturerorthereferenceservicecentre,evenafterthewarrantyperiod.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 9

EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 10

A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
2Machinepresentation

2.1Machineparts

Controlpanel
Manualupperrollermovementlever
Printedmaterialunwindingshaft
Hightemperatureupperroller
Linerrecoveryshaft
Laminationfilmunwindingshaft
Counterbar
Materialtrimmingblades(optional)
Footpedalcontrol
Pneumaticconnection
Forthedetailedarrangementoftheshaftsseepar.7.10.1.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 11

2.1.1Rearpanel

MainswitchA.
ControlcircuitsafetyfuseB.
ResistancesafetyfuseC.
ConnectorforpedalconnectionD.
ElectricsocketformachinepowersupplyconnectionE.
AirsupplyforupperrollerUP/DOWNmovementF.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 12

2.2Operatingprinciple
TheHOTROLLERLAMINATORperformsmounting,laminatingandlayingoftapeanddouble-sidedadhesiveapplicationon
varioustypesofmaterials.Themachinablematerialsareindicatedinthetechnicaldatatables.
Machiningiscarriedoutbypassingthematerialonapairofrollers.
Theupperrubberrollerisequippedwithtemperatureadjustment.
Themachineisequippedwithacontrolpanelwithadisplaythroughwhichtheoperatorcansetandviewallfunctions,likefor
exampleupperrollertemperatureadjustmentandspeed.

2.3Intendedandimproperuse
TheHOTROLLERLAMINATORhasbeendesignedsolelytomount,laminate,applyapplicationtapeanddouble-sidedadhesive.



Thedimensions,materialandweightofthemachinableproductsarereportedinthetechnicaldata.
Forthematerialpassagediagramsseepar.7.10.
Danger
Themachinehasnotbeendesignedtooperateinpotentiallyexplosiveareas.
Warning
Themachinemustonlybeusedforthepurposesforwhichitwasdesignedandbuiltandasestablishedinthecontract.
Incaseofmalfunction,failure,breakageetc.,alwaysconsultthismanualbeforeworkingonthemachine.Contact
FLEXAS.r.l.whennecessary.
Donotusethemachinewithproductsthatareofasizeorrawmaterialdifferingfromthoseforwhichithasbeenbuilt
anddefinedinthecontract.
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 13

2.4Technicaldata
Generaltechnicalcharacteristicsofthemachine
Description U.M. Data
Usefulworkingwidth mm 1620
Maximumdistancebetween
therollers mm 35
Rollerdiameter mm 117
Pneumaticsystem
Description U.M. Data
Workingpressure bar 3

Machinablematerials
Description
Printedflexiblematerials
Rigidpanels
Cardboard(packaging)
Carwrapping
Floorgraphics
Backlitdisplays
Graphicsforexhibitions,events
Bannerroll-up&Displaypop-up
Tabledisplays
EXPRESS
USE AND MAINTENANCE MANUAL EN
MANUAL CODE: 771027010
REVISION: 0
DATE: 29/11/2018 FLEXA S.r.l. - Partial or whole reproduction prohibited without authorisation 14