D-D The Aquarium Solution Aqua-Pro Reef 600 User manual

AQUA-PRO AQUARIUMS
Installation Instructions
For the Aqua-Pro Reef 600, 900 & 1500 models
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STEP 1. POSITIONING THE AQUARIUM
Take great care, your Aqua-Pro Reef aquarium when
filled will be very heavy!
You must establish a suitable position and ensure
that the floor or cabinet which you are installing it
on is suitable for the weight of the tank, water and
substrates without deforming or collapsing.
Aqua-Pro cabinets are designed to fully support your
aquarium. If the aquarium is not being installed on an
Aqua-Pro cabinet then care must be taken to ensure
the surface is strong enough and is flat and level.
Failure to do so may cause the aquarium to crack or
the silicone joints to fail over time and may invalidate
the warranty.
If you are uncertain that your floor will be strong
enough to take the weight of the filled aquarium, or
requires support, please take professional advice.
We recommend that any aquarium should be
positioned out of direct sunlight and away from a
static heat source, such as a radiator.
D-D Aqua-Pro Reef Systemised Aquarium
Please read the following installation instructions carefully before starting to assemble and run your
aquarium. If correctly installed, your new aquarium should give you years of pleasure in this fantastic
and enthralling hobby.
IMPORTANT: Aquarium care
The Aqua-Pro Reef aquarium cabinet is designed as a piece of furniture and although it is water resistant it is
NOT WATERPROOF and requires care and attention to prevent damage.
It is important that any water spillage or standing water is wiped up immediately to prevent damage to the board or
edging which would not be covered under warranty.
Chemical products should not be used to clean the aquarium or cabinet as they may be toxic to aquatic life.
To avoid scratches when cleaning the glass do not use abrasive materials and take care when using bladed cleaners.
STEP 2 LEVELLING THE CABINET
To ensure long term stability of your aquarium once it is
filled, it is of paramount importance that the cabinet and
tank are correctly levelled. This ensures that there is no
stress on the glass and that the doors will hang square.
Preparation
Ensure that the area where the tank is to be installed
is clear so that you have plenty of space for access
and adjustment. The cabinet should be initially levelled
without the tank and sump installed and we recommend
that you remove the quick release doors for better
access by pressing the lever at the back of each hinge.
Cabinet Types
Two dierent cabinet versions are available for some
sizes in the Aqua-Pro Aquarium range, wooden cabinets
and metal framed cabinets.
Wooden Cabinet
The wooden cabinet should ideally be positioned on
a level, flat floor. If the floor is not completely level or
flat, then it will be necessary to use suitable shims to level
the cabinet, (follow same process as for metal framed
cabinet). This is important to avoid warping or
movement over time and to ensure that the aquarium
is fully supported.
Approximate system weights
When positioning the tank it is important to have
enough people to safely move the aquarium.
Jewellery that could potentially scratch the glass or
cabinet finish should be removed prior to moving any
aquarium or cabinet.
Checking the aquarium on arrival
Transport damage – your aquarium will arrive fully
protected and should be carefully unwrapped and
checked for any damage.
You must check the aquarium and report any transport
damage to your retailer within 12 hours of delivery.
Ensure that there are no missing or damaged parts.
Report any issues to your retailer within 24 hours.
IF THERE ARE ANY ISSUES OR CONCERNS THEN
DO NOT FILL THE AQUARIUM WITH WATER
Although the tanks are cleaned prior to packing we
recommend using a soft sponge and clean water to
wipe the inside of the sump and aquarium before setup
to remove any residue dust or debris.
MODEL EMPTY SYSTEM
WEIGHT
WATER
VOLUME
WATER
WEIGHT
TOTAL
WEIGHT
CABINET TYPE ADJUSTABLE FEET
(METAL FRAME VERSION)
PEOPLE
REQUIRED
600 100 Kg 223 L 229 Kg 329 Kg Wood Only n/a 2
900 134 Kg 267 L 274 Kg 408 Kg Wood Only n/a 2
1200 176 Kg 441 L 452 Kg 628 Kg Wood/Metal Frame 6 2-4
1500 244 Kg 536 L 549 Kg 793 Kg Metal Frame Only 6 4-6
1800 284 Kg 588 L 603 Kg 887 Kg Metal Frame Only 8 6

Metal Framed Cabinet
The metal frame cabinet comes with 6-8 adjustable feet,
depending on model.
Start by establishing if your floor is level by placing the
cabinet roughly in position and using a spirit level on the
top of the frame or top. A spirit level of at least 60-90cm
in length will be required.
1. Level back to front.
• Cabinet leans backwards - extend all back feet, on
larger models adjust middle feet first.
• Cabinet leans forwards - extend all front feet.
2. Level side to side.
• Cabinets with centre feet – if one end is higher than
middle, raise both centre feet to match the highest
point. Adjust all other corner feet down to firmly touch
the floor.
• Cabinets without centre feet – extend feet at lowest
end until level.
3. Final cabinet check, adjust if necessary.
• Re-check top of frame is level front to back and side to
side, at multiple points.
• Re-check all feet are firmly on the floor.
Installing the tank and the sump
The sump comes fitted with protective mat. Do not
remove this mat.
Install the sump in the cabinet, be careful not to catch
the metal hinges with the glass sump when positioning.
Place the aquarium carefully onto the top of the cabinet,
ensuring that the protective base mat is sandwiched
between cabinet top and tank base. The rear corners of
the aquarium should line up with the rear corners of the
cabinet. The front of the aquarium will protrude over the
cabinet top but align with the cabinet perimeter when
the doors are installed and closed.
After installing the tank and sump, but before filling,
check the level again by placing the spirit level along the
top edges of the tank and make any fine adjustments.
Leave the tank to settle for a couple of hours and then
re-check and adjust if necessary.
STEP 3 INSTALLING THE PIPEWORK
The Aqua-Pro Reef aquarium pipework is designed to
be easy to install using two people, without the need
for aquarium silicone or tools. To allow easier access for
installing the pipework it is best to lift o the removable
weir comb section and set aside in a safe place.
The three pipes can be installed in any order, but the
following will allow for the easiest install.
Main overflow pipe
The main weirbox overflow pipe is the shorter of the two
32/40mm diameter pipes, some models are fitted with an
additional strainer.
Remove any tape from the end and ensure that the flexible
rubber seal is in place at the top of the threaded section so
that it will seal between the pipe and the aquarium glass.
Insert the pipe down the weir so that the threaded end
goes through the hole.
Take the lower part of the main overflow pipe, which is
fitted with a flow valve, remove any plastic wrap or tape
from the end and ensure the rubber o-ring is in place.
Oer up the female threaded end of the pipe to the male
thread coming down through the weir. Whilst one person
holds the lower section in place, the other person should
turn the upper section in the weirbox clockwise to screw
the pipes together until they are hand tight.
Safety overflow pipe
The upper safety overflow pipe is the longer of the two
32/40mm diameter pipes.
Remove any tape from the end and ensure that the
flexible rubber seal is in place at the top of the threaded
section so that it will seal between the pipe and the
aquarium glass. Insert the pipe down the weir so that the
threaded end goes through the hole.
Take the lower part of the safety overflow pipe, remove any
plastic wrap or tape from the end and ensure the rubber
o-ring is in place.
Oer up the female threaded end of the pipe to the male
thread coming down through the weir. Whilst one person
holds the lower section in place, the other person should
turn the upper section in the weirbox clockwise to screw
the pipes together until they are hand tight.
Return pipe
Find the smaller diameter 20/25mm return pipe.
Remove any tape from the end and ensure that the
flexible rubber seal is in place at the top of the threaded
section so that it will seal between the pipe and the
aquarium glass. Insert the pipe down the weir so that the
threaded end goes through the hole.
Take the lower part of the return pipe with the hose tail,
remove any plastic wrap or tape from the end and ensure
the rubber o-ring is in place.
Oer up the female threaded end of the pipe to the male
thread coming down through the weir. Whilst one person
holds the lower section in place, the other person should
turn the upper section in the weirbox clockwise to screw
the pipes together until they are hand tight.
Push the length of flexible hose on to the hose tail as
far as it will go, so that it meets the collar at the top of
the barb. Use a plastic pipe clamp or cable tie to hold in
place (supplied with some models).
The end of the flexible hose should be positioned in the
return pump section of the sump ready for the pump.
Place the weir comb section back on top of the weir.
Aqua-Pro 600 Cube Model
The 600 model is fitted with an UltraFlow weirbox and
overflow comb to maximise the amount of water that
will pass over the weir. There is a single outlet nozzle
which passes through the front of the weirbox.
This model is supplied with a flat fan nozzle and also a
Random Flow Generator nozzle.
There is a small 3mm hole drilled in the pipework
to act as an anti syphon break and this hole should
always be kept clear by regular maintenance.

Inlet Assembly 6
Weir Side
Grey T-Piece
Grey Pipe
Flare Nozzle
5
Acrylic
Weir Comb
WEIR
SUMP
7
Flare Nozzle
Outlet Assembly 3
Weir Side
Removable Strainer
Weir Side
Outlet Assembly 1
Weir Side
AQUARIUM BASE
Outlet Assembly 4
Sump Side
Outlet Assembly 2
Sump Side
Flexible Hose (8)
Black PVC
19 / 27mm
Pump
(Not
Supplied)
VIEW FROM FRONT OF AQUARIUM
Return pipe: line up the
top of the long pipe with
the pre-fitted nozzle
assembly on the weir.
The two halves of the
threaded union should
meet and sit flat against
each other when the
horizontal pipe is level.
The height of the upper
half of the union can be
adjusted by screwing it
into the threaded elbow,
turning clockwise or
anticlockwise to shorten or
lengthen the pipe.
Screw both parts together
with the locking ring.
The pre-assembled
pipework that is fitted
through the weirbox wall
is threaded and can be
removed for cleaning.
Aqua-Pro 900 & 1500 Models
Note that the 900 model is fitted with a single outlet
nozzle and the 1500 is fitted with a twin outlet nozzle.
For these two models only, push the nozzle assembly
into place on the top of the return pipe in the weirbox.
This should be positioned so that the open end(s) are
facing and in line with the holes in the overflow comb.
Finally push the flare nozzle assemblies through the
holes in the sides of the weir comb. It is important that
these are not glued as they will need to be removed
for weir comb maintenance.
VIEW FROM
FRONT OF TANK
5
AQUAPRO REEF 600 SUMP LAYOUT
Skimmer /
Equipment
Refugium /
Equipment
Top up
reservoir
Return
pump
Skimmer /
Equipment Refugium /
Equipment Return pump
Top up
reservoir
AQUAPRO REEF 900/1500 SUMP LAYOUT
Please note when
positioning the ends of the
flare nozzles in the aquarium
they must be kept close to
the surface. Failure to do so
may cause excessive water
to be siphoned back into
the sump and cause it to
overflow in the event of a
power outage.
Initial testing of the pipework
Before filling the aquarium, it is best to test that the
pipework and tank connectors do not leak by first
closing the valve on the main overflow pipe and then
filling the overflow box only. Check underneath for any
drips or weeping and, if necessary, tighten up any loose
connections.
If there are no leaks, fully open the valve and continue
with the aquarium set up. Be aware that when opening
the valve, the water used to test the pipe connections
will flow from the weir into the sump.
Sump layout and setup
The glass sump is designed to be large enough to
accommodate most types of equipment and various
methodologies for running a reef aquarium.
Note: If installing an auto top-up unit, the float should be
installed in the return pump section.
Fitting the adjustable baes to the sump
The Aqua-Pro 600, 900 and 1500 sumps feature two
adjustable baes. These allow the water depths in the
first two chambers to be changed for various purposes,
for example, setting the recommended running water
depth of a piece of equipment or creating a deeper
area for a refugium.
Caution: If the baes are set high,
care must be taken that there is
still enough space in the sump to
handle the drain down volume in
the event of a power outage.
Using the four plastic screws
and nuts provided simply fit the

adjustable bae into position. Thread the plastic
screws through the open sections in the bae plates
and tighten the nut on the opposite side. The plates
can be fitted to either side of the glass dividers.
To adjust or level the plates, loosen the plastic screws
slightly to allow the plate to move, reposition the plate,
then retighten.
The plastic screws and nuts only need to be hand
tight, do not use tools as this may cause them to
become damaged.
Starting the aquarium and balancing the weir
When starting water circulation through the sump and
aquarium for the first time, adjustments will need to be
made to the valve on the main overflow pipe to ensure
quiet running.
Once the return pump has been installed in the sump,
fill the aquarium to the level of the bottom of the weir
comb and the sump to about ¾ full.
Make sure that the valve on the main overflow pipe is
fully open and that the outlet nozzle(s) are just under
the surface of the water and angled slightly downwards.
Turn on the return pump so that water starts pumping
from the sump into the main aquarium. The water level
in the aquarium will rise and start to flow over into the
weir box, this will then fill the weir to the level of the
main overflow pipe before water starts to flow back into
the first chamber of the sump.
As this is happens, the water level in the sump will fall.
If the return pump starts to draw in air, add more water
to the pump chamber. Only add enough water to keep
the pump suitably submerged, do not over fill.
At this stage, the overflow will be quite noisy, this is
normal. Once water is circulating around the system
and the water levels in the sump and main aquarium
are stable you can fine tune the valve on the main
overflow pipe to achieve quiet running. If you have a
flow controllable pump, set your pump to the desired
power level before continuing.
Close the valve slowly in small increments until you
start to see the water level inside the weirbox rise.
Allow time for this to stabilise. Keep gradually closing
the valve until the water reaches the top of the
emergency overflow pipe and just starts trickling into it.
These adjustments can take some time to perform, it is
sometimes best to make a minor adjustment and wait
a few minutes before making the next. If water starts
flowing down the emergency pipe too quickly then
open the valve slightly to allow more water down the
main overflow and reduce the water level in the weir.
As the weirbox is filling, the sump water level will drop
slightly, if needed add more water to cover the pump.
Please be aware that it is common to get a small
amount of noise from water running through the
pipework when new. As the tank matures, biofilms will
form that will dampen some noise. It is also possible
that minor adjustments will need to be made to the
valve over the first few days to achieve quiet running as
the tank and return pump stabilise.
Double check the pipework connections for any signs
of drips or leaking once the tank is running.
When the valve has been set, we recommend that
you simulate a power cut to check that the drain down
volume will not be too much for the sump to handle.
Simply unplug or turn o the return pump, the water
level in the aquarium will then drop to the level of the
nozzle outlet and the weirbox will drain down level with
the top of the main overflow pipe.
The sump should not fill to less than 40mm from the top
during this test. Once this is done turn the return pump
back on and allow the system to reset. As the tank and
weir refill, the tank will run noisily but will quieten again
as the weir refills and returns to its normal levels.
If the water level in the sump is getting towards the
point of overflowing and the main tank has not reached
its full drain down level, check that the return nozzle(s)
are not submerged too far under water, or that the anti
syphon hole on the 600 model is not blocked.
If the sump continues to fill then switch on the return
pump quickly to drop the level, remove some water
from the system and cary out the test again.
If you have had to remove water to prevent the sump
from overflowing, you will need to either lower the
height of the second blue sump bae or both baes
to reduce the amount of water in the system when
running.
The easiest way to determine the correct bae height
is, with the return pump still switched o, remove
enough water from the sump so that the water level
is at least 40mm down from the top edge. Turn on the
return pump and allow time for the the main aquarium
to fill and stabilise.
Do not adjust the main overflow valve as any
adjustments will have to be undone once the water
rises.
As the water level in the sump decreases, slowly adjust
the second bae or both baes downwards so as to to
keep the return pump submerged.
Once the main aquarium and weir are back up
to operating level and the return pump is suitably
submerged, the baes will be in the highest position
that they can be in for your aquarium to run safely
without overflowing when the return pump switches o.
Please note that as you add equipment into the sump,
the volume they take up can reduce the amount of drain
down space in the sump and so the blue baes may
need to be lowered further in some cases and/or some
water removed from the system.
The weirbox overflow will work at its quietest and
optimum performance when the water level is at the top
during normal operation, with only a slight trickle going
down the emergency overflow. This is a better method
than trying to perfectly adjust the valve to match the
return pump flow.
Top up reservoir
All models of Aqua-Pro Reef aquariums come complete
with a top up reservoir. The 600 / 900 / 1200 / 1500
models have this built into the main sump, the 1800
comes with a separate standalone reservoir that should
be positioned to the side of the main sump.
To automatically refill the sump from the reservoir, an
auto top up unit will need to be purchased separately,
such as the D-D H2Ocean Compact ATO.

with an even gap, and close without any obstruction.
The push-openers can also be adjusted by twisting them
in or out, by hand.
The hinges can show signs of rust over time if splashed
with saltwater or with high humidity. For extra
protection silicone grease can be applied to their
surface to provide a protective barrier. Rust on the
surface of the hinge is not covered by warranty.
RECOMMENDED
EQUIPMENT
AQUA-PRO REEF
600
AQUA-PRO REEF
900
AQUA-PRO REEF
1200
AQUA-PRO REEF
1500
AQUA-PRO REEF
1800
Return Pump Volume 1500-2000 ltrs/hr 2000-3000 ltrs/hr 3000-4000 ltrs/hr 3000-4000 ltrs/hr 4000-5000 ltrs/hr
Protein Skimmer Deltec 400 Deltec 400 Deltec 600 Deltec 1000 Deltec 1000
Chiller DC300 DC300 DC750 DC750 DC750
LIGHTING OPTIONS
Fish Only/Soft Corals/LPS 1 x Prime 16HD 2 x Prime 16HD 3 x Prime 16HD 3 x Prime 16HD 4 x Prime 16HD
Mixed Reef/LPS/SPS 1 x Hydra 32HD 2 x Hydra 32HD 2 x Hydra 32HD 3 x Hydra 32HD 3 x Hydra 32HD
Heavily Stocked SPS 1 x Hydra 64HD 2 x Hydra 32HD 2 x Hydra 64HD 3 x Hydra 64HD 4 x Hydra 32HD
Front to back
The door can be brought
forward by loosening the screw
as shown. Pull the door out or
push it in then tighten screw to
fix the position.
Height
The cabinet doors can be height
adjusted marginally with the
screws as shown. Loosen the
screws on the top and bottom
of both hinges and the door
will drop down. Lift door into
position and tighten screws.
Left to right
Adjustment of the screw as shown
will enable left and right alignment
of the door. Adjustment of both
hinges on the door this way can
be used to square it up and will
aect the gap between each door
when closed.
Quick release
The hinges have a quick release
mechanism. Push the button at
the back of the hinge to release
the door, without having to undo
the screws.
Adjusting the cabinet doors
The doors are pre-set in the factory before packing
but the hinges may need to be adjusted slightly once
the aquarium is in its final location. It is best to adjust
the cabinet doors at the end of installation when the
aquarium is full of water.
The soft-close hinges have three points of adjustment.
If necessary, make adjustments until the door(s) are level,
Deltec Skimmers
To compliment and benefit your new aquarium we recommend the following
equipment and products...
FMR75
Fluidised Reactor
Jumpguard Aquarium Cover
H2Ocean Reef Salt
Hydra 32HD Hydra 64HD
Prime Flex 18
DC Series Chillers
Prime 16HD
Slimline Bracket
Gen 2
ClariSea Fleece Filter
Dual Heating and Cooling
Controller
D-D Titanium Heater
Nero Wave Pumps
RowaPhos
Phosphate Remover
D-D Compact
ATO
AI Blade Lighting