Dönges Emergency Plug H1 User manual

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Operating manual
Emergency Plug

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CONFORMITY
The Emergency Plug complies with the following European Directives: Low
Voltage Directive (LVD).
International Protection Class (IPC): IP44.
COMMUNICATION GUIDELINES
Radio and television interference
The equipment described in this manual may cause electromagnetic interference. If the equipment is not installed and used in
accordance with Total Safety Solutions' instructions, it may cause interference to radio and television reception.
PATENT PROTECTION
The Emergency Plug is a custom-made tool.
The patent for the Emergency Plug NL2026665 is held by Total Safety Solutions.
2021 Total Safety Solutions. All rights reserved.
All information in this document and the entire Emergency Plug software are subject to the copyright and other intellectual property
rights of Total Safety Solutions. No modification, reproduction or copying, in whole or in part, in any form whatsoever, is permitted
without the express prior written consent of Total Safety Solutions.
Additional information is available upon request.

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CONTENT
TABLE OF CONTENT
3
BASIC INFORMATION
4
4
4
PURPOSE
AREAS OF APPLICATION
APPLICATION
4
SAFETY INSTRUCTIONS
5
5
WARNINGS
REGULATIONS
5
GENERAL INFORMATION
6
6
6
6
TECHNICAL DATA
STANDBY TIME
RUNNING TIME
MAINTENANCE
6
APPLICATION
7
CONNECTION
7
ACCESS TO THE CHARGING SOCKET
8
TESLA TRANSMITTER
8
SWITCH OFF
9
BATTERIES
9
LED STATUS DISPLAY
10

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Basic information
PURPOSE
The Emergency Plug is used to put an electric or plug-in hybrid vehicle into parking mode and to
switch off the combustion engine as well as the electric motor. Once the Emergency Plug has been
fitted, unpredictable behaviour of the vehicle is ruled out. This means that the vehicle in question
cannot suddenly drive off. However, the board electronics remain in operation so that electric
actuators can continue to be used.
AREAS OF APPLICATION
The Emergency Plug is suitable for all electric and plug-in hybrid vehicles with a charging or
communication connection according to SAE J1772/type 1 or a charging or communication
connection according to Mennekes 2/type 2. The versions with a DC fast charging function such as
CCS1, CCS2 or extra connection CHAdeMO also have the above-mentioned type 1 and type 2
connection as a connector and are also suitable for the Emergency Plug. Thanks to the specially
developed connector plugs, the Emergency Plug can be plugged into any vehicle and also easily
removed again. Locking in the coupling socket is not possible.
Look for the different connection types on www.emergency-plug.com.
APPLICATION
The Emergency Plug has many different applications. The main reason for using the Emergency Plug
is to prevent unintended driving of the vehicle.
The diagram below shows the different areas of application.
Areas of application
Vehicle involved in accident
Unconscious person in vehicle
Prevent further travel
Securing the vehicle against rolling away
Work on the vehicle
User
Fire Fighting
Rescue
Work Shops
Police

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Safety instructions
KEEP THESE IMPORTANT SAFETY INSTRUCTIONS IN A SAFE PLACE
This document contains important instructions and guidelines that you must follow when using the
Emergency Plug.
WARNINGS
Please read this document carefully before using the Emergency Plug. Failure to comply with these
notes and instructions may result in fire, electric shock, serious injury and even death.
- Only use the Emergency Plug in the manner and within the application limits specified.
- Do not use the Emergency Plug for purposes other than those described in this manual.
- Use the Emergency Plug as a tool, but always comply with and follow the locally applicable regulations.
- Never use the Emergency Plug on a vehicle that is still moving.
- Do not use the Emergency Plug if it is broken, cracked, torn or otherwise damaged or does not work.
- Do not attempt to disassemble, repair, isolate or modify the Emergency Plug yourself.
Please contact Total Safety Solutions or an authorised partner for repairs.
- Do not use your own generator as a power source for the Emergency Plug. Only use
approved batteries for the Emergency Plug.
- Do not expose the Emergency Plug to highly flammable substances and vapours.
- Handle the Emergency Plug with care. Make sure that it is not twisted or bent when touching or
inserting it. Do not stand on the Emergency Plug. Prevent the Emergency Plug from being
damaged by careless use.
- Do not insert any foreign objects into the Emergency Plug.
- Do not use solvents or products containing solvents to clean the Emergency Plug.
NOTES
Do not use the Emergency Plug outside the temperature range of -20°C to +50°C. Store the
Emergency Plug in a clean, dry environment. If the Emergency Plug has become damp during
use, allow it to dry first before placing it back in the storage box provided.

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Basic information
TECHNICAL DATA
The Emergency Plug from Total Safety Solutions is suitable for all electric and plug-in hybrid
vehicles with a type 1 or type 2 connection. The vehicles for which the Emergency Plug is
suitable comply with the European legislation "VN/ECE regulation no. R100.01".
Only use the specified 3 x 1.5 volt alkaline manganese dioxide battery in the Emergency Plug as
supplied in the original factory version. Do not use rechargeable or lithium batteries. To prolong
the life of the battery, keep the Emergency Plug in a dry room at a temperature of +5°C to +30°C.
STANDBY TIME
The Emergency Plug is always in standby mode and must be activated before use. Activation is
also for self-monitoring. The power consumption in standby mode is minimal. We recommend
testing the batteries monthly with the self-test button to prevent the batteries from running down
during use.
DURATION
The runtime depends on the amount of battery used, the ambient temperature and other
conditions. The runtime of the Emergency Plug is at least 2 hours at a temperature of +5°C to
+30°C for a battery with maximum capacity. The specified runtime refers to the battery
specifications at the time of initial delivery. The battery supplied and its 3 x 1.5 volt alkaline
manganese dioxide battery (Procell intense AA PX1500). A battery temperature that is too high
or too low can affect the battery life.
MAINTENANCE
Total Safety Solutions recommends that the Emergency Plug be inspected and serviced annually
by one of Total Safety Solutions' approved suppliers. Any updates will also be installed during
this annual check.

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Application
CONNECTION
NOTE: Always check the Emergency Plug for damage before use.
1. Switch on the Emergency Plug and check the function of the Emergency Plug by pressing the
button at the top. When you press the button, you also start the self-test function. The LED
indicator cycles through the different colours and then flashes green. This indicates that the
Emergency Plug is ready for use. All colours are described in the section "LED display".
2. When the LED flashes green, the Emergency Plug is ready for use. This mode lasts about 2
minutes. After this time, the Emergency Plug must be switched on again. If you plug in the
plug within 2 minutes, it will go through the other colour displays.
3. Make sure you use the correct side of the plug when connecting the Emergency Plug. For
more information on the connection method, see the following illustrations.
4.
~Insert the Emergency Plug straight into the vehicle's socket.
5.
Wait 5 seconds to allow the plug to stop the vehicle from moving away.
6.
Look at the LED display to check the correct operation of the Emergency Plug.
- The LED indicator flashes blue for a moment and should then move to the next step.
- When the LED indicator turns solid blue, the Emergency Plug is in contact with the vehicle
and the vehicle is prevented from driving away.
- If the LED indicator continues to flash blue, contact with the vehicle is not fully established
and the vehicle may be damaged. In this case, check that the vehicle is no longer in driving
mode.

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- If the LED indicator does not light up blue, the vehicle is not switched on or the connection to
the charging socket is damaged. In this case, the check in the vehicle must also be carried
out to ensure that it is no longer in driving mode.
NOTE: Always keep the Emergency Plug connected and plugged into the vehicle
for the duration of all activities on the vehicle. This ensures that the vehicle is
immediately locked against driving away in the event of an accidental switch-on.
WITHDRAW
1.
The Emergency Plug can be removed from the vehicle at any time, but this is only safe
if the vehicle is secured.
2.
Once the work has been completed and the vehicle secured, the emergency plug can
be removed.
Access to charging socket
TESLA TRANSMITTER
There is a transmitter built into the Emergency Plug that opens the lid of
the Tesla charging socket. Hold the Emergency Plug close to the Tesla
and press the button on top of the Emergency Plug. This is the same
button as the self-test button. The cover of the charging port opens.
If the charging port cover is closed, access to the charging port can be forced using the auxiliary
tool provided.

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Switch off
If you want to switch off the Emergency Plug after use, you can press the button on the top of the
Emergency Plug for 5 seconds. After you release the button, the LED indicator briefly lights up
orange and then switches off.
Batteries
If the LED indicator (see section LED indicator) shows that the battery voltage is too low or the
transmitter function no longer works, you can replace the batteries as follows.
Push the cover upwards in the direction of arrow 1
to unlock it, then slide it in the direction of arrow 2
to remove it. Then you can take out the 3 AA
batteries. When inserting the new battery, pay
close attention to the plus and minus connections
of the battery.
For the best service life, use "Procell intense AA
PX1500". The service life is calculated on these.

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LED display
The LED indicator lights up when the button on the Emergency Plug is pressed or when the
Emergency Plug is connected to a vehicle. The table below shows the different colours and
applications of the LED indicator.
Questions?
Contact:
Dönges GmbH & Co. KG via e-mail: [email protected]
Total Safety Solutions via e-mail: [email protected]
Colour Frequency Meaning What to do?
4
Off
Standby mode Turn on product
1,2,3
green, blue,
red
Self-test Nothing. The Emergency Plug performs the self-test.
1
green
Flashing
Ready for use Plug the Emergency Plug into the charging port of the
desired vehicle within 2 minutes.
2
blue
Continuous light
Emergency Plug
connected to the
vehicle
The Emergency Plug is working. Make sure that the
Emergency Plug remains connected to the vehicle.
2
blue
Flashing
Connection not
correct
Anschluss prüfen
Prüfen Sie
im Fahrzeug, ob sich das Fahrzeug
außerhalb des Fahrmodus befindet. Stellen Sie
sicher, dass der Emergency Plug mit dem
Fahrzeug verbunden bleibt.
3
Rot
Kontinuirliches
Licht
Selbsttest o.k.
Der Emergency Plug ist OK.
Die Batterielaufzeit beträgt weniger als eine 1/2
Stunde. Empfehlung: Batterien ersetzen.
4
Aus
Selbsttest ist
NICHT o.k.
Der Emergency Plug kann nicht verwendet werden.
Ersetzen Sie die Batterie. Ist das Ergebnis dasselbe?
Verwenden Sie den Emergency Plug nicht und lassen
Sie ihn reparieren.
3
Rot
Schnelles Blinken
Verbindung
unterbrochen
Prüfen Sie, ob die Verbindung unterbrochen ist.
Wenn Sie den Emergency Plug
entfernt haben, sind
keine Maßnahmen erforderlich. Der Emergency Plug
schaltet sich nach 15 Sekunden aus.
3
Rot
Kontinuirliches
Licht
Selbsttest ist
NICHT o.k. Der Emergency Plug ist nicht
funktionsfähig oder
beschädigt.

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Distribution in Germany/Austria/Switzerland by:
Dönges GmbH & Co. KG
Dönges Straße 1 42929
Wermelskirchen
Germany
phone: [phone] - 112
e-mail: [email protected]
Total Safety Solutions B.V.
www.totalsafetysolutions.nl
Email: [e-mail]
VAT: NL862818205B01
CoC: 83297030
Manufacturer of the Emergency plug
Emergency plug
www.emergency-plug.com
Email: [e-mail]
P.O. Box 67
5070 AB Udenhout
The general terms and conditions apply to the Emergency Plug. By using the Emergency Plug, you
agree to be bound by these terms and conditions. You can find the terms and conditions at
www.emergency-plug.com