DÖRR verind EcoDose 2K Easy User manual

www.verind.it
Operating Manual
EcoDose 2K Easy
Material number: N10140003, N10140004, N10140005, N10140006,
N10140007, N10140008, N10140009, N10140010,
N10140011, N10140012, N10140013, N10140014,
N10140015, N10140016, N10140017, N10140018,
N10140019, N10140020, N10140021, N10140022,
N10140023, N10140024, N10140025, N10140026,
N10140027, N10140028, N10140029, N10140030,
N10140031, N10140032, N10140033, N10140034
Revision: 05
Date: 30.08.2022
MDR00018EN

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 2/88
Manufacturer: Verind SpA
Via Papa Giovanni XXIII, 25/29
20053 Rodano (MI)
Italy
Telephone: [phone]
Internet: www.Verind.it
Revision status
The quality assurance system is responsible for keeping this document up-to-date in its latest applicable
version.
Version / Changes
Version of this document: 05 of 30.08.2022.
Version history / changes:
Version
Date
Revision description
00
26.02.2015
Emission
01
03.04.2015
General review. Detailed description of the SW operation using views of the
touch screen pages.
02
18.10.2015
Changed the system for describing security problems with new page layouts.
03
13.07.2016
General review with comments and notes from on-site operators during
installation.
04
02.12.2016
Modified drawings and diagrams in the manual according to the latest version
of components and assembly.
05
30.08.2022
General review: component updates, certifications and declarations
The reproduction, distribution and use of this document as well as the communication of its contents
to third parties without an express authorisation is prohibited. Offenders will be held liable for payment
for damages

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 3/88
Contents
1Foreword___________________________________________________ 5
1.1 Identification of the manual _________________________________________________5
1.2 How to request additional copies ____________________________________________5
1.3 Responsibility ____________________________________________________________6
1.4 Reference standards_______________________________________________________6
1.5 Cables and connectors used ________________________________________________7
1.6 Identification _____________________________________________________________7
1.7 Of the manufacturer _______________________________________________________7
Of the product ____________________________________________________________7
1.8 Warranty_________________________________________________________________8
2Safety and Residual Risks _____________________________________ 8
2.1 Symbols _________________________________________________________________8
2.2 Instructions on how to approach the machine _________________________________9
2.3 Definitions for “operator” and “specialist technician” ___________________________9
2.4 Personal Protective Equipment (PPE) _______________________________________10
2.5 Signs and Labels_________________________________________________________11
2.6 Intended Use ____________________________________________________________12
2.7 Safety Instructions and Residual Risks ______________________________________12
GENERAL CONSIDERATIONS______________________________________________12
RESIDUAL RISKS ________________________________________________________16
3Description and features _____________________________________ 22
3.1 Application and intended use ______________________________________________22
3.2 Machine Function (General Description) _____________________________________23
3.3 Technical Data___________________________________________________________24
3.4 Versions ________________________________________________________________25
Gear Flow Control ________________________________________________________25
Coriolis Flow Control _____________________________________________________26
3.5 Operating principle _______________________________________________________27
3.6 Determination of the EX-Zone ______________________________________________29
3.7 Module description _______________________________________________________31
4Lifting and Transport ________________________________________ 32
4.1 General Safety Notes _____________________________________________________32
4.2 Transport and Handling ___________________________________________________32
4.1 Storage_________________________________________________________________34
4.2 Positioning______________________________________________________________34
5Connections _______________________________________________ 35
5.1 Electrical connection _____________________________________________________35
5.2 Pneumatic Connections ___________________________________________________36
Compressed air characteristics_____________________________________________36
Pneumatic connections ___________________________________________________36
5.3 Product IN connection ____________________________________________________37
5.4 Product OUT connection __________________________________________________38
6Start-up ___________________________________________________ 40
6.1 Before start-up___________________________________________________________40
6.2 Start-up_________________________________________________________________40
6.3 System configuration _____________________________________________________40
6.4 Alarm management on the PLC for consumable components ___________________40

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 4/88
7Troubleshooting ____________________________________________ 42
8Routine maintenance ________________________________________ 43
8.1 Every day _____________________________________________________________44
8.2 Every week __________________________________________________________45
8.3 Monthly _____________________________________________________________46
8.4 Yearly _______________________________________________________________46
9Decommissioning and Disposal _______________________________ 47
9.1 Decommissioning ________________________________________________________47
9.2 Machine disposal ________________________________________________________47
9.3 Demolition Materials ______________________________________________________47
9.4 Indications for Proper Waste Management ___________________________________47
9.5 Handling of waste electrical and electronic equipment (WEEE) __________________47
10 Spare Parts ________________________________________________ 49
11 Attached documents ________________________________________ 51
11.1 Drawings and diagrams 2K ________________________________________________51
11.2 Main components documentation___________________________________________51
11.1 Certificates and declarations of conformity___________________________________51
12 Directions for use ___________________________________________ 53
12.1 Page header_____________________________________________________________53
Changing the operating mode ______________________________________________54
User management –Password _____________________________________________55
Functions page home page ________________________________________________56
Date and time settings ____________________________________________________57
Spraying________________________________________________________________57
Recipe data settings ______________________________________________________60
Washing cycle ___________________________________________________________62
Manual valve control______________________________________________________62
Calibration data change ___________________________________________________63
Parameters______________________________________________________________64
Consumption ____________________________________________________________70
Alarms _________________________________________________________________70
12.2 UDP connection EcoDose2K Easy and external control ________________________76
Change password ________________________________________________________78
Reset password__________________________________________________________78
Language selection_______________________________________________________79
Lamp test _______________________________________________________________80
EcoDose2K Easy configuration_____________________________________________80
12.3 Automatic mode _________________________________________________________81
Backing up data to a USB storage device ____________________________________86
12.4 System status list ________________________________________________________88
12.5 External signal relay ______________________________________________________88

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 5/88
1 Foreword
1.1 Identification of the manual
The Instruction Manual is a document issued by Verind SpA and it is an integral part of the machine.
This manual has been prepared in accordance with Annex I, Article 1.7.4 of Directive 2006/42/CE of the
EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending Directive
95/16/CE (recast) and is a part of the machine. It contains technical instructions and its reproduction, either in
whole or in part, as well as its modification, unauthorised use for commercial purposes or disclosure to third
parties is forbidden.
Read the operating instructions carefully and follow them scrupulously before starting
the machine.
This manual is intended to familiarise the personnel with the machine, in accordance with Annex I, Article 1.7.4
of Directive 2006/42/CE, allowing for the safe and correct use of the latter.
For clarity purposes, the manual cannot contain very detailed information on all the possible installation set-ups
and, in particular, cannot cover all the possible installation, operating and maintenance cases.
Verind SpA reserves the right to make changes to the product described in this manual at any time and without
prior warning.
This manual was prepared solely for the use of our customers and we guarantee that it constitutes the most up-
to-date documentation relating to the product at the date of issue.
It is understood that the use of the manual is the responsibility of the user.
No further warranty is therefore given by Verind SpA (in particular for any flaws, incompleteness and/or
operating difficulty) and therefore it cannot be held in any way liable for any direct or indirect damage due to
improper use of this documentation.
.
Before carrying out any operation on the machine, it is necessary to read the entire
manual carefully.
The machine was designed and built in compliance with the requirements of the Machinery Directive
2006/42/CE, taking into account the normal use and the reasonably foreseeable misuse of the machine. Under
no circumstances may the machine be used for purposes other than those for which it was designed, nor may
it be used in any other way than those described in the manual. The various works must be carried out according
to the criteria and in the sequence described in this manual.
1.2 How to request additional copies
Any additional copies of this document must be requested by submitting a regular purchase order to:
Verind SpA
Via Papa Giovanni XXIII 25/29
20053 Rodano - MI
Phone [phone]
Fax [phone]
e-mail: [email protected]

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 6/88
1.3 Responsibility
This manual reflects the state of the system at the time of its placing on the market and is subject to change, at
the sole discretion of Verind SpA.
If the manual is modified for other similar future systems, Verind SpA will not be obliged to update any of the
manuals accompanying systems already placed on the market.
Verind SpA considers itself relieved of any liability in the event of improper or incorrect use of the system, such
as:
•Use of the system by untrained personnel
•Use contrary to current regulations;
•Incorrect or modified installation by the customer;
•Power supply defects;
•Serious maintenance deficiencies;
•Unauthorised system changes;
•Use of unsuitable spare parts;
•Failure to comply with the operating instructions;
•Property damage or personal injury due to failure to observe the safety standards.
1.4 Reference standards
Every interaction between the operator and the system has been carefully studied and analysed during the
design phase.
The design choices, the features of the system and the instructions reported in this manual are aimed at
guaranteeing the highest level of safety for the exposed persons and the operator.
Pursuant to the “Machinery Directive” 2006/42CE, the following definitions should be noted:
Danger
A potential source of injury or damage to health;
Danger zones
Any zone within and/or around machinery in which a person is subject to a risk to his
health or safety;
Exposed person
Any person wholly or partially in a danger zone;
Operator
The person or persons installing, operating, adjusting, maintaining, cleaning, repairing
or moving machinery;
Risk
A combination of the probability and the degree of an injury or damage to health that
can arise in a hazardous situation;
Guard
A part of the machinery used specifically to provide protection by means of a physical
barrier;
Protection
device
A device (other than a guard) which reduces the risk, either alone or in conjunction with
a guard;
Intended use
The use of machinery in accordance with the information provided in the instructions for
use;
Reasonably
foreseeable
improper use
The use of machinery in a way not intended in the instructions for use, but which may
result from readily predictable human behaviour.
WARNING
If this system is an integral part of another system (paint booths etc.), it is STRICTLY
FORBIDDEN to put it into operation before the entire system has been declared in compliance
with the provisions of the "MACHINERY DIRECTIVE" 2006/42/ CE

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 7/88
List of standards used in design:
UNI EN ISO 12100-1:2010
Safety of machinery —General principles for design —Risk assessment
and risk reduction
UNI EN ISO 13849-1:2016
Safety of machinery - Safety-related parts of control systems - Part 1:
General design principles
UNI EN ISO 13857:2008
Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs
UNI EN 349:2008
Safety of machinery - Minimum gaps to avoid crushing of parts of the human
body
UNI EN ISO 13850:2015
Safety of machinery - Emergency stop function - Design principles
IEC EN 60204-1
Safety of machinery - Electrical equipment of machines - Part 1: General
rules
1.5 Cables and connectors used
All the cables used for the electrical connections are fire resistant and comply with the standards in force. The
connectors used are IP65 rated.
1.6 Identification
For any communication with Verind SpA, always mention the model and serial number on the identification
plate on the machine. This document is identified by a serial number that corresponds to the order number to
allow traceability and reference. All reproduction and publishing rights of this manual and of any related enclosed
documentation are reserved to Verind SpA.
1.7 Of the manufacturer
Manufacturer: Verind SpA
Address: via Papa Giovanni XXIII 25/29
20053 Rodano MI
Tel.: [phone]
Fax: [phone]
URL www.verind.it
Of the product
The data of the machine are reproduced on an aluminium plate affixed on the machine.
In addition, as the fluid panel can be installed inside the paint booth, after a verification incumbent with the user
that the Atex marking of the hydraulic system panel corresponds to the ATEX classification of the paint booth,
the following CE + ATEX marking is applied to the fluid panel.
The data is shown on an aluminium plate affixed to the machine.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 8/88
1.8 Warranty
Verind SpA undertakes to replace any individual part that proves to be defective within twelve months after
delivery.
Any changes brought to the machine and/or to its accessories without a prior written authorisation from Verind
SpA will invalidate the total or partial warranty and the Declarations of Conformity that may have been supplied
with the equipment. The WARRANTY shall become null and void in the event of improper use or tampering with
the components or if the instructions reported below are not followed. Repairs under warranty will be carried out
exclusively at the Verind SpA premises. The material must arrive FOB designated port and will be returned
freight collect. In the event of on-site operations, the customer must pay the travel expenses at the current rates.
2Safety and Residual Risks
2.1 Symbols
For the purposes of this manual, the graphical symbols reported in Standard UNI EN ISO 7010 will apply; each
of them has an unique number and meaning.
GENERAL PROHIBITION (P001): “Prohibition” signs are identified by a red ring and diagonal
bar over a black symbol on white background.
They indicate an action that should be avoided.
GENERAL WARNING (W001): “Prohibition” signs are identified by a triangle with yellow
background and black symbol.
This sign indicates a potentially dangerous situation that, if not avoided, could result in injuries.
GENERAL MANDATORY ACTION (M001): “Mandatory action” signs are identified by a blue
circle with white symbol.
They indicate an action to be performed.
Some information is highlighted by graphical symbols intended to draw the reader's attention.
Note:
Provides supplementary information or guidance.
Explanations of Safety Notes and Symbols.
HAZARD
The red safety note “HAZARD” indicates a high risk that can result in very serious injury or
death.
WARNING
The orange safety note “WARNING” indicates a medium risk which may, however, result in
serious injury or death in particular cases.
CAUTION
The yellow safety note “CAUTION” indicates a low risk that could result in insignificant or
minor damage.
CAUTION
The blue safety note “NOTICE” indicates a risk that could result in property damage and
could affect production.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 9/88
2.2 Instructions on how to approach the machine
The number of operators indicated, their qualifications and intervention procedures, are optimised to ensure the
safety and health of employees and to achieve the final goal.
Failure to observe the instructions herein will seriously endanger the safety and health of the operators and/or
could prevent the achievement of the desired result.
HAZARD
It is forbidden to install or use the machine in explosive atmospheres (ATEX). Only the fluid
section can be installed in Atex Zone 2.
The employer is responsible for making this document available for all the personnel that interacts with the
machine.
Operators who are to interact with the machine have the duty to adequately document themselves using this
manual before carrying out any work, adopting the specific safety prescriptions to make any type of man-
machine interaction safe. Operators, in addition to scrupulously complying with the contents of this document,
must in any case adopt and necessarily observe the general accident prevention regulations provided for in EU
directives and the legislation of the country of destination.
The machine must be operated and serviced by qualified operators, authorised by the customer, who have
previously participated in the training conducted by Verind SpA technicians.
Operators are bound to report to their direct supervisors any deficiencies and/or potential dangerous situations
that occur.
The customer must inform Verind SpA immediately of any defect and/or malfunction of the accident prevention
systems, as well as of any suspected hazardous situation that might come to their attention.
The customer and/or third parties (excluding duly authorised Verind SpA personnel) are absolutely forbidden
from making changes of any kind or extent to the machine and its functions, as well as to this technical document.
HAZARD
Before switching on the machine and starting work, the electrical panels, the control panels
and all the protective casings must be closed and the operator workstations must be clear
and clean.
2.3 Definitions for “operator” and “specialist technician”
The term “operator” refers to a professional who has access to the machine for production and routine
maintenance purposes.
This definition refers to personnel who are familiar with the operating and maintenance procedures of the
machine and who meet the following requirements:
1. Training that authorises them to operate in accordance with the safety standards as regards the possible
hazards associated with the presence of electricity and moving parts.
2. Training on the use of Personal Protective Equipment and on basic first aid.
The term “specialist technician” refers to a professional responsible for the installation, start-up and
extraordinary maintenance of the machine.
This definition refers to personnel who are familiar with the installation, assembly, repair and servicing
procedures of the machine and who have specific technical qualifications (electrical, mechanical, pneumatic).
In addition to the requirements listed for operators, specialist technicians must also have adequate technical
training or at least specific training on the safe use and maintenance procedures of the machine.
CAUTION
The employer must instruct staff on accident risks, operator safety devices, require
compliance with company rules and provisions in safety and means of protection.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 10/88
The operator must observe the instructions and directions given by the employer or the persons in charge and,
in particular, must:
•Use the system, equipment, tools, work and safety devices correctly.
•Use the personal protective equipment properly.
•Immediately report any hazardous situations.
•Do not remove or modify the safety devices or control signals.
•Carefully follow the instructions in this manual.
WARNING
The tampering with or replacement of one or more parts of the system, the use of accessories
or consumables other than those recommended by Verind SpA could result in injury and will
relieve Verind SpA of any civil or criminal liability.
WARNING
Before switching on the system and starting work, the doors of the electrical panels, control
panels and all other safety doors must be closed and the operator workstations must be clear
and clean.
2.4 Personal Protective Equipment (PPE)
The employer is responsible for the Operating Procedures on site and for allocating the correct PPE to workers.
Below are some general considerations that can be applied by the HPPD when drawing up the above-mentioned
Operating Procedures valid on site. The following considerations should not be regarded as binding in the choice
of PPE, which must ultimately be made exclusively by the Employer.
Use of the devices mentioned in this paragraph is mandatory during operation and
maintenance of the equipment.
Personnel working on and/or passing by the equipment must not wear loose-fitting clothing, laces, belts,
bracelets or other parts that may cause danger. Any long hair must be gathered in such a way so as not to pose
a danger. The use of PPE in work operations is regulated by the legal provisions in force (Legislative Decree
81/08). Please find below the PPE recommended for the installation, use and dismantling of the equipment.
The PPE must be adequately preserved and replaced in case of loss of effectiveness.
PPE
Reference
Safety shoes
ISO-EN 20345 S3 SRC
ANTISTATIC RESISTANT TO HYDROCARBONS
Clothing
Technical clothing EN 340
Gloves
Polyamide knit coated palm
Mechanical hazard protection
EN 388-4121
Ear protectors
Ear plugs - headband SNR 24
Dust mask
Filtering face mask FFP1/A2
Glasses
EN166, optical class 1 mechanical strength F
WARNING
As regards the PPE to be used during work and when handling chemical products, reference
MUST be made to their safety data sheet.