DÖRR verind EcoDose 2K Easy User manual

www.verind.it
Operating Manual
EcoDose 2K Easy
Material number: N10140003, N10140004, N10140005, N10140006,
N10140007, N10140008, N10140009, N10140010,
N10140011, N10140012, N10140013, N10140014,
N10140015, N10140016, N10140017, N10140018,
N10140019, N10140020, N10140021, N10140022,
N10140023, N10140024, N10140025, N10140026,
N10140027, N10140028, N10140029, N10140030,
N10140031, N10140032, N10140033, N10140034
Revision: 05
Date: 30.08.2022
MDR00018EN

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 2/88
Manufacturer: Verind SpA
Via Papa Giovanni XXIII, 25/29
20053 Rodano (MI)
Italy
Telephone: [phone]
Internet: www.Verind.it
Revision status
The quality assurance system is responsible for keeping this document up-to-date in its latest applicable
version.
Version / Changes
Version of this document: 05 of 30.08.2022.
Version history / changes:
Version
Date
Revision description
00
26.02.2015
Emission
01
03.04.2015
General review. Detailed description of the SW operation using views of the
touch screen pages.
02
18.10.2015
Changed the system for describing security problems with new page layouts.
03
13.07.2016
General review with comments and notes from on-site operators during
installation.
04
02.12.2016
Modified drawings and diagrams in the manual according to the latest version
of components and assembly.
05
30.08.2022
General review: component updates, certifications and declarations
The reproduction, distribution and use of this document as well as the communication of its contents
to third parties without an express authorisation is prohibited. Offenders will be held liable for payment
for damages

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 3/88
Contents
1Foreword___________________________________________________ 5
1.1 Identification of the manual _________________________________________________5
1.2 How to request additional copies ____________________________________________5
1.3 Responsibility ____________________________________________________________6
1.4 Reference standards_______________________________________________________6
1.5 Cables and connectors used ________________________________________________7
1.6 Identification _____________________________________________________________7
1.7 Of the manufacturer _______________________________________________________7
Of the product ____________________________________________________________7
1.8 Warranty_________________________________________________________________8
2Safety and Residual Risks _____________________________________ 8
2.1 Symbols _________________________________________________________________8
2.2 Instructions on how to approach the machine _________________________________9
2.3 Definitions for “operator” and “specialist technician” ___________________________9
2.4 Personal Protective Equipment (PPE) _______________________________________10
2.5 Signs and Labels_________________________________________________________11
2.6 Intended Use ____________________________________________________________12
2.7 Safety Instructions and Residual Risks ______________________________________12
GENERAL CONSIDERATIONS______________________________________________12
RESIDUAL RISKS ________________________________________________________16
3Description and features _____________________________________ 22
3.1 Application and intended use ______________________________________________22
3.2 Machine Function (General Description) _____________________________________23
3.3 Technical Data___________________________________________________________24
3.4 Versions ________________________________________________________________25
Gear Flow Control ________________________________________________________25
Coriolis Flow Control _____________________________________________________26
3.5 Operating principle _______________________________________________________27
3.6 Determination of the EX-Zone ______________________________________________29
3.7 Module description _______________________________________________________31
4Lifting and Transport ________________________________________ 32
4.1 General Safety Notes _____________________________________________________32
4.2 Transport and Handling ___________________________________________________32
4.1 Storage_________________________________________________________________34
4.2 Positioning______________________________________________________________34
5Connections _______________________________________________ 35
5.1 Electrical connection _____________________________________________________35
5.2 Pneumatic Connections ___________________________________________________36
Compressed air characteristics_____________________________________________36
Pneumatic connections ___________________________________________________36
5.3 Product IN connection ____________________________________________________37
5.4 Product OUT connection __________________________________________________38
6Start-up ___________________________________________________ 40
6.1 Before start-up___________________________________________________________40
6.2 Start-up_________________________________________________________________40
6.3 System configuration _____________________________________________________40
6.4 Alarm management on the PLC for consumable components ___________________40

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
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Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
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7Troubleshooting ____________________________________________ 42
8Routine maintenance ________________________________________ 43
8.1 Every day _____________________________________________________________44
8.2 Every week __________________________________________________________45
8.3 Monthly _____________________________________________________________46
8.4 Yearly _______________________________________________________________46
9Decommissioning and Disposal _______________________________ 47
9.1 Decommissioning ________________________________________________________47
9.2 Machine disposal ________________________________________________________47
9.3 Demolition Materials ______________________________________________________47
9.4 Indications for Proper Waste Management ___________________________________47
9.5 Handling of waste electrical and electronic equipment (WEEE) __________________47
10 Spare Parts ________________________________________________ 49
11 Attached documents ________________________________________ 51
11.1 Drawings and diagrams 2K ________________________________________________51
11.2 Main components documentation___________________________________________51
11.1 Certificates and declarations of conformity___________________________________51
12 Directions for use ___________________________________________ 53
12.1 Page header_____________________________________________________________53
Changing the operating mode ______________________________________________54
User management –Password _____________________________________________55
Functions page home page ________________________________________________56
Date and time settings ____________________________________________________57
Spraying________________________________________________________________57
Recipe data settings ______________________________________________________60
Washing cycle ___________________________________________________________62
Manual valve control______________________________________________________62
Calibration data change ___________________________________________________63
Parameters______________________________________________________________64
Consumption ____________________________________________________________70
Alarms _________________________________________________________________70
12.2 UDP connection EcoDose2K Easy and external control ________________________76
Change password ________________________________________________________78
Reset password__________________________________________________________78
Language selection_______________________________________________________79
Lamp test _______________________________________________________________80
EcoDose2K Easy configuration_____________________________________________80
12.3 Automatic mode _________________________________________________________81
Backing up data to a USB storage device ____________________________________86
12.4 System status list ________________________________________________________88
12.5 External signal relay ______________________________________________________88

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 5/88
1 Foreword
1.1 Identification of the manual
The Instruction Manual is a document issued by Verind SpA and it is an integral part of the machine.
This manual has been prepared in accordance with Annex I, Article 1.7.4 of Directive 2006/42/CE of the
EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending Directive
95/16/CE (recast) and is a part of the machine. It contains technical instructions and its reproduction, either in
whole or in part, as well as its modification, unauthorised use for commercial purposes or disclosure to third
parties is forbidden.
Read the operating instructions carefully and follow them scrupulously before starting
the machine.
This manual is intended to familiarise the personnel with the machine, in accordance with Annex I, Article 1.7.4
of Directive 2006/42/CE, allowing for the safe and correct use of the latter.
For clarity purposes, the manual cannot contain very detailed information on all the possible installation set-ups
and, in particular, cannot cover all the possible installation, operating and maintenance cases.
Verind SpA reserves the right to make changes to the product described in this manual at any time and without
prior warning.
This manual was prepared solely for the use of our customers and we guarantee that it constitutes the most up-
to-date documentation relating to the product at the date of issue.
It is understood that the use of the manual is the responsibility of the user.
No further warranty is therefore given by Verind SpA (in particular for any flaws, incompleteness and/or
operating difficulty) and therefore it cannot be held in any way liable for any direct or indirect damage due to
improper use of this documentation.
.
Before carrying out any operation on the machine, it is necessary to read the entire
manual carefully.
The machine was designed and built in compliance with the requirements of the Machinery Directive
2006/42/CE, taking into account the normal use and the reasonably foreseeable misuse of the machine. Under
no circumstances may the machine be used for purposes other than those for which it was designed, nor may
it be used in any other way than those described in the manual. The various works must be carried out according
to the criteria and in the sequence described in this manual.
1.2 How to request additional copies
Any additional copies of this document must be requested by submitting a regular purchase order to:
Verind SpA
Via Papa Giovanni XXIII 25/29
20053 Rodano - MI
Phone [phone]
Fax [phone]
e-mail: [email protected]

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
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Revision: 05
Print: 11/10/2022
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1.3 Responsibility
This manual reflects the state of the system at the time of its placing on the market and is subject to change, at
the sole discretion of Verind SpA.
If the manual is modified for other similar future systems, Verind SpA will not be obliged to update any of the
manuals accompanying systems already placed on the market.
Verind SpA considers itself relieved of any liability in the event of improper or incorrect use of the system, such
as:
•Use of the system by untrained personnel
•Use contrary to current regulations;
•Incorrect or modified installation by the customer;
•Power supply defects;
•Serious maintenance deficiencies;
•Unauthorised system changes;
•Use of unsuitable spare parts;
•Failure to comply with the operating instructions;
•Property damage or personal injury due to failure to observe the safety standards.
1.4 Reference standards
Every interaction between the operator and the system has been carefully studied and analysed during the
design phase.
The design choices, the features of the system and the instructions reported in this manual are aimed at
guaranteeing the highest level of safety for the exposed persons and the operator.
Pursuant to the “Machinery Directive” 2006/42CE, the following definitions should be noted:
Danger
A potential source of injury or damage to health;
Danger zones
Any zone within and/or around machinery in which a person is subject to a risk to his
health or safety;
Exposed person
Any person wholly or partially in a danger zone;
Operator
The person or persons installing, operating, adjusting, maintaining, cleaning, repairing
or moving machinery;
Risk
A combination of the probability and the degree of an injury or damage to health that
can arise in a hazardous situation;
Guard
A part of the machinery used specifically to provide protection by means of a physical
barrier;
Protection
device
A device (other than a guard) which reduces the risk, either alone or in conjunction with
a guard;
Intended use
The use of machinery in accordance with the information provided in the instructions for
use;
Reasonably
foreseeable
improper use
The use of machinery in a way not intended in the instructions for use, but which may
result from readily predictable human behaviour.
WARNING
If this system is an integral part of another system (paint booths etc.), it is STRICTLY
FORBIDDEN to put it into operation before the entire system has been declared in compliance
with the provisions of the "MACHINERY DIRECTIVE" 2006/42/ CE

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
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Revision: 05
Print: 11/10/2022
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List of standards used in design:
UNI EN ISO 12100-1:2010
Safety of machinery —General principles for design —Risk assessment
and risk reduction
UNI EN ISO 13849-1:2016
Safety of machinery - Safety-related parts of control systems - Part 1:
General design principles
UNI EN ISO 13857:2008
Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs
UNI EN 349:2008
Safety of machinery - Minimum gaps to avoid crushing of parts of the human
body
UNI EN ISO 13850:2015
Safety of machinery - Emergency stop function - Design principles
IEC EN 60204-1
Safety of machinery - Electrical equipment of machines - Part 1: General
rules
1.5 Cables and connectors used
All the cables used for the electrical connections are fire resistant and comply with the standards in force. The
connectors used are IP65 rated.
1.6 Identification
For any communication with Verind SpA, always mention the model and serial number on the identification
plate on the machine. This document is identified by a serial number that corresponds to the order number to
allow traceability and reference. All reproduction and publishing rights of this manual and of any related enclosed
documentation are reserved to Verind SpA.
1.7 Of the manufacturer
Manufacturer: Verind SpA
Address: via Papa Giovanni XXIII 25/29
20053 Rodano MI
Tel.: [phone]
Fax: [phone]
URL www.verind.it
Of the product
The data of the machine are reproduced on an aluminium plate affixed on the machine.
In addition, as the fluid panel can be installed inside the paint booth, after a verification incumbent with the user
that the Atex marking of the hydraulic system panel corresponds to the ATEX classification of the paint booth,
the following CE + ATEX marking is applied to the fluid panel.
The data is shown on an aluminium plate affixed to the machine.

EcoDose2K Easy - Operating Instructions
Operating Instructions
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1.8 Warranty
Verind SpA undertakes to replace any individual part that proves to be defective within twelve months after
delivery.
Any changes brought to the machine and/or to its accessories without a prior written authorisation from Verind
SpA will invalidate the total or partial warranty and the Declarations of Conformity that may have been supplied
with the equipment. The WARRANTY shall become null and void in the event of improper use or tampering with
the components or if the instructions reported below are not followed. Repairs under warranty will be carried out
exclusively at the Verind SpA premises. The material must arrive FOB designated port and will be returned
freight collect. In the event of on-site operations, the customer must pay the travel expenses at the current rates.
2Safety and Residual Risks
2.1 Symbols
For the purposes of this manual, the graphical symbols reported in Standard UNI EN ISO 7010 will apply; each
of them has an unique number and meaning.
GENERAL PROHIBITION (P001): “Prohibition” signs are identified by a red ring and diagonal
bar over a black symbol on white background.
They indicate an action that should be avoided.
GENERAL WARNING (W001): “Prohibition” signs are identified by a triangle with yellow
background and black symbol.
This sign indicates a potentially dangerous situation that, if not avoided, could result in injuries.
GENERAL MANDATORY ACTION (M001): “Mandatory action” signs are identified by a blue
circle with white symbol.
They indicate an action to be performed.
Some information is highlighted by graphical symbols intended to draw the reader's attention.
Note:
Provides supplementary information or guidance.
Explanations of Safety Notes and Symbols.
HAZARD
The red safety note “HAZARD” indicates a high risk that can result in very serious injury or
death.
WARNING
The orange safety note “WARNING” indicates a medium risk which may, however, result in
serious injury or death in particular cases.
CAUTION
The yellow safety note “CAUTION” indicates a low risk that could result in insignificant or
minor damage.
CAUTION
The blue safety note “NOTICE” indicates a risk that could result in property damage and
could affect production.

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2.2 Instructions on how to approach the machine
The number of operators indicated, their qualifications and intervention procedures, are optimised to ensure the
safety and health of employees and to achieve the final goal.
Failure to observe the instructions herein will seriously endanger the safety and health of the operators and/or
could prevent the achievement of the desired result.
HAZARD
It is forbidden to install or use the machine in explosive atmospheres (ATEX). Only the fluid
section can be installed in Atex Zone 2.
The employer is responsible for making this document available for all the personnel that interacts with the
machine.
Operators who are to interact with the machine have the duty to adequately document themselves using this
manual before carrying out any work, adopting the specific safety prescriptions to make any type of man-
machine interaction safe. Operators, in addition to scrupulously complying with the contents of this document,
must in any case adopt and necessarily observe the general accident prevention regulations provided for in EU
directives and the legislation of the country of destination.
The machine must be operated and serviced by qualified operators, authorised by the customer, who have
previously participated in the training conducted by Verind SpA technicians.
Operators are bound to report to their direct supervisors any deficiencies and/or potential dangerous situations
that occur.
The customer must inform Verind SpA immediately of any defect and/or malfunction of the accident prevention
systems, as well as of any suspected hazardous situation that might come to their attention.
The customer and/or third parties (excluding duly authorised Verind SpA personnel) are absolutely forbidden
from making changes of any kind or extent to the machine and its functions, as well as to this technical document.
HAZARD
Before switching on the machine and starting work, the electrical panels, the control panels
and all the protective casings must be closed and the operator workstations must be clear
and clean.
2.3 Definitions for “operator” and “specialist technician”
The term “operator” refers to a professional who has access to the machine for production and routine
maintenance purposes.
This definition refers to personnel who are familiar with the operating and maintenance procedures of the
machine and who meet the following requirements:
1. Training that authorises them to operate in accordance with the safety standards as regards the possible
hazards associated with the presence of electricity and moving parts.
2. Training on the use of Personal Protective Equipment and on basic first aid.
The term “specialist technician” refers to a professional responsible for the installation, start-up and
extraordinary maintenance of the machine.
This definition refers to personnel who are familiar with the installation, assembly, repair and servicing
procedures of the machine and who have specific technical qualifications (electrical, mechanical, pneumatic).
In addition to the requirements listed for operators, specialist technicians must also have adequate technical
training or at least specific training on the safe use and maintenance procedures of the machine.
CAUTION
The employer must instruct staff on accident risks, operator safety devices, require
compliance with company rules and provisions in safety and means of protection.

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The operator must observe the instructions and directions given by the employer or the persons in charge and,
in particular, must:
•Use the system, equipment, tools, work and safety devices correctly.
•Use the personal protective equipment properly.
•Immediately report any hazardous situations.
•Do not remove or modify the safety devices or control signals.
•Carefully follow the instructions in this manual.
WARNING
The tampering with or replacement of one or more parts of the system, the use of accessories
or consumables other than those recommended by Verind SpA could result in injury and will
relieve Verind SpA of any civil or criminal liability.
WARNING
Before switching on the system and starting work, the doors of the electrical panels, control
panels and all other safety doors must be closed and the operator workstations must be clear
and clean.
2.4 Personal Protective Equipment (PPE)
The employer is responsible for the Operating Procedures on site and for allocating the correct PPE to workers.
Below are some general considerations that can be applied by the HPPD when drawing up the above-mentioned
Operating Procedures valid on site. The following considerations should not be regarded as binding in the choice
of PPE, which must ultimately be made exclusively by the Employer.
Use of the devices mentioned in this paragraph is mandatory during operation and
maintenance of the equipment.
Personnel working on and/or passing by the equipment must not wear loose-fitting clothing, laces, belts,
bracelets or other parts that may cause danger. Any long hair must be gathered in such a way so as not to pose
a danger. The use of PPE in work operations is regulated by the legal provisions in force (Legislative Decree
81/08). Please find below the PPE recommended for the installation, use and dismantling of the equipment.
The PPE must be adequately preserved and replaced in case of loss of effectiveness.
PPE
Reference
Safety shoes
ISO-EN 20345 S3 SRC
ANTISTATIC RESISTANT TO HYDROCARBONS
Clothing
Technical clothing EN 340
Gloves
Polyamide knit coated palm
Mechanical hazard protection
EN 388-4121
Ear protectors
Ear plugs - headband SNR 24
Dust mask
Filtering face mask FFP1/A2
Glasses
EN166, optical class 1 mechanical strength F
WARNING
As regards the PPE to be used during work and when handling chemical products, reference
MUST be made to their safety data sheet.

EcoDose2K Easy - Operating Instructions
Operating Instructions
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The following signs summarise the protective equipment to be worn.
Safety footwear (M008) Use: Always, Non-Conductive Shoes
Protective gloves (M009) Use: Always
Protective clothing (M010) Use: Always
Eye protection (M004) Use: Always
Hearing protection (M003) Use: If the airborne noise level measured during production exceeds
the danger threshold set out in the regulations in force in the Country where the machine is used.
Protective helmet (M014) Use: If the machine works in environments where suspended loads
are present (e.g. overhead conveyors).
2.5 Signs and Labels
The following signs must be displayed at all access points to the room where the machine is installed:
Do not alter the state of the switch (P031) It prohibits tampering, even temporary, with the
active safety devices.
Make sure that the guards and safety devices are efficient.
Temporary removal of guards - The guards and safety devices of the machine must NOT
be removed unless required for special works that will be carried out adopting all the measures
necessary to minimise the resulting risk and under the supervision of line managers.
Transit prohibited (P004) Access to the machine’s operating area to all persons except the
machine operator only is prohibited.
Electricity hazard (W012) It indicates the presence of live parts.
Obligation to disconnect for maintenance (M021) It signals the obligation to disconnect the
machine from energy sources before starting any operation.
General mandatory action (M001) It indicates that any faults and malfunctions noticed on
the safety and protective devices as well as any hazardous situations must be immediately
reported.
Do not extinguish with water (P011) Do not use water to extinguish fires; only use powder
or carbon dioxide fire extinguishers.
No smoking (P002) This sign prohibits smoking in the area of the sign.

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2.6 Intended Use
EcoDose 2K Easy is designed for dosing and mixing fluid components (usually bases and catalysts) according
to preset ratios.
Dosing is achieved by controlling the amount of each component through the timed opening of pneumatic valves.
The components thus dosed are mixed in a mixing section, which is connected to the dispensing devices.
Mixed components can remain for a limited time inside the machine and in the supply circuits.
The circuits through which the fluids pass are washed cyclically with specific solvents.
The wash cycles are controlled by pneumatic valves governed by EcoDose 2K Easy, located inside EcoDose
2K Easy.
The machine is designed in such a way that all its functions can be operated and controlled by a single operator.
The intended workstation is located in front of the control panel, from where the operator can check the correct
operation of the system.
Any other application is to be considered unauthorised, prohibited and potentially dangerous.
For any different application, the Customer must absolutely contact Verind S.p.A. to obtain written approval of
such a different permitted use.
2.7 Safety Instructions and Residual Risks
Equipment Safety Warnings
These safety warnings are of a general nature and should be read carefully.
Please find below the special safety warnings for each individual residual risk.
In relation to risk analysis, risk assessment and risk mitigation, the following considerations and
recommendations are highlighted.
GENERAL CONSIDERATIONS
General
- “Residual risks” are defined as risks that could not be sufficiently eliminated or mitigated in the design
stage and are, therefore, potentially present on the equipment.
- To check what residual risks are present during the installation and use of components when
integrated in the existing system, please refer to the appropriate documents in the relevant sections.
Read the documents mentioned to learn about possible misuse and their warnings.
- Improper use of the equipment could lead to hazardous situations for the operator as well as for the
equipment.
- It is forbidden to change, tamper with or alter in any way the structure of the equipment or the fitted
devices, the operating sequence etc., without a prior consultation with and a written authorisation from
the Manufacturer.
- Do not use the equipment for purposes other than those for which it was designed.
HAZARD
It is absolutely forbidden to use the equipment for purposes other than those indicated.
- Emergency Interventions - The following information is of a general nature. The nature of the
compounds/paints used for processing must be taken from the safety data sheets of the products
chosen and employed by the end user.
- First-aid Interventions - For any first aid interventions, follow your company regulations and the
current standards.

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- Verind S.p.A. shall NOT be held liable for any damage caused by such use or changes not
authorised in writing.
- All transformations or changes affecting the safety of the units that are not authorised in writing by
Verind S.p.A. are forbidden.
- Hazards due to Equipment Misuse
WARNING
The equipment is in a safe condition when used under the conditions described in this
manual. Any use other than that described (e.g., excessive pressure values, incompatible
process or washing materials, alteration and/or modification of the system components
etc.) may be the source of dangerous situations and behaviours that are not easily
predictable. Verify that the earthing system complies with current regulations. Liquids in
the work area must be stored in approved earthed containers. DO NOT provide more
material than is required for one work shift or more than the maximum quantity indicated
by the user's risk analysis of the classification and use of the area in which the equipment
is located.
2.7.1.1 CONTROL SYSTEMS
•Do not disable the safety devices or elude the alerts, alarms and warnings communicated automatically or
via the warning plates installed on the system.
•Machine controls are located on the control panel (ref. Chapter 12.1)
•With regard to the Emergency Stop, please note that this stop is implemented via the main disconnecting
switch (1) located on the general control panel
2.7.1.2 PROTECTIVE MEASURES AGAINST MECHANICAL HAZARDS
As regards the scope of supply in question, the following risks are present in the various phases of installation,
use, maintenance, cleaning and dismantling, which have been reduced as far as possible, but not totally
eliminated:
CAUTION
The following safety instructions deal with specific hazards that may arise during installation,
operation, cleaning and maintenance of the equipment.
These instructions are to supplement existing regulations (national and company-specific)
on safety and health at work.
The installation, operation and maintenance of the equipment shall be carried out only by
personnel who have been provided with the necessary training.
CAUTION
Verify that users (operators, maintenance technicians) have fully read and understood the
instructions of use and particularly the safety specifications. It is advisable, according to each
specific case, to confirm the above in writing. The units can be used only with products and
under the operating conditions provided for in the purchase specifications or/and in the user
instructions.
Any use other than that for which the equipment is intended or any employment by untrained
personnel may cause risks to the safety of people

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•Loss of stability,
•Break-up during operation
•Falling or projecting objects
•Edge or corner surfaces
Therefore, the following provides intrinsic solutions, instructions and the use of PPE that contribute to the
reduction of these risks.
2.7.1.3 RISKS DUE TO OTHER HAZARDS
•It is strictly forbidden to store combustible material (e.g., paints and solvents) in the vicinity of equipment
that is not marked as suitable for use with solvent-based paints (ATEX marking).
2.7.1.3.1 Electricity - Static Energy - Earthing
HAZARD
The metal parts of systems that come in contact with people and which, due
to a lack of insulation or other causes, could be live, must be earthed.
2.7.1.3.2 Energy other than Electricity - Energy of pressurised fluids (Compressed Air and Paints and Solvents)
There are risks due to the presence of Compressed Air and Pressurised Liquids (paints and solvents)
2.7.1.3.3 Fire - Explosion - Fire-fighting measures
Do not use water to put out fires, only powder or carbon dioxide extinguishers.
Some products may release toxic fumes into the atmosphere when heated or during a fire. Always use
a respirator when extinguishing fires. In any case, scrupulously follow the established company
procedures and the safety data sheets of the materials used.
2.7.1.3.4 Noise and Vibration
The machine does not exhibit any significant noise or vibration under normal conditions; however, in the
event of malfunction or failure, noise or vibration may be generated.
2.7.1.3.5 Materials and Substances
Breakage and incorrect maintenance can result in the release of materials and substances, specifically
paints, solvents and compressed air.
2.7.1.3.6 Slipping, Tripping and Falling
In the event of breakage and incorrect maintenance, there is a risk of slipping, tripping and falling.
2.7.1.4 MAINTENANCE
1 The equipment should be stopped immediately if they show faults that could pose a danger to
employees or third parties.
2 In the case of cleaning or maintenance with chemicals, the instructions of the supplier of such
products shall be complied with.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 15/88
WARNING
Do not carry out any maintenance work without first disconnecting the system from the power
supply (where present)
WARNING
Before touching the system, make sure that all power sources have been cut out.
3 Only suitably trained specialist personnel must be allowed to access the machine for maintenance
work.
4 During the entire intervention time, signs of “System under maintenance” must be displayed in the
department in a visible way for all access areas.
5 Any work on the equipment should only be carried out after it has been stopped. The main power
supply switch or pneumatic valve, where there is one, must be set to “0” and locked with a special
padlock. Such a lockable switch or valve is the responsibility of the customer and must be considered
in the customer's risk analysis. The power supply line upstream the equipment must be cut off. The
pneumatic supply line must be disconnected upstream of the equipment.
6 The pneumatic panel and the the electrical panel, where present, must be always closed with a key
and access to them will be allowed only to suitably trained personnel.
7 All routine and extraordinary maintenance operations must be recorded in a special logbook by the
customer, indicating the date, time, type of operation, name of the operator and all useful information.
8 After maintenance operations, before restoring the electric or pneumatic power supply, carry out a
thorough check to make sure that no tools and/or other materials have been left in the operating area
of the equipment and that all connections are correctly tightened.
Please find below a brief summary of the concepts described above:
2.7.1.5 GENERAL MAINTENANCE INSTRUCTIONS
Before starting any general maintenance work, remember to:
a) Disconnect all power sources: ELECTRICITY, COMPRESSED AIR, HYDRAULIC ENERGY etc., etc.
b) Check the efficiency of the earthing connections of all the systems
c) Dissipate the residual energy,
d) Check that all the system parts are at a permanent standstill
e) Thoroughly stick to your company’s safety plan provisions
f) Place padlocks on the switches/valves to prevent accidental restarting.
g) Integrate the above operations with the LOTO (LockOutTagOut) procedures as outlined in the Operating
Instructions set out by the HPPD.
2.7.1.6 TRAINING
1. The equipment must only be used by personnel who are familiar with its operation and who have understood
what is described in this manual and in the Instructions to be drawn up by the End-User following the
incorporation of this equipment into the system set out by the End-User or their representative.
2. The equipment shall be maintained and used in accordance with the instructions herein and as suggested
from time to time.
3. The department manager must instruct the operators and the maintenance technicians on the safe use and
maintenance of the equipment.
4. The work area must be provided with adequate ventilation and extraction systems, by the user, Employer,
HPPD.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 16/88
RESIDUAL RISKS
Please find below a detailed list of the residual risks that remain during the use of the supplied equipment, with
reference to the Essential Health and Safety Requirements (EHSRs) and the Residual Risks as required by the
Machinery Directive 2006/42/EC.
CAUTION
Remember that there is NO insurance compensation that can physically replace a finger, hand
or other parts of the body amputated or otherwise rendered unusable as a result of accidents
caused by errors or distractions.
Therefore, ALWAYS follow the General Instructions and specific instructions of each component
of the system, in particular those relating to safety, on any occasion, for example:
•During installation, start-up, testing;
•When using the equipment;
•During maintenance and cleaning
•During dismantling and disposal.
2.7.2.1 Residual Risks - Materials to Products (EHSR 1.1.3)
The supplied Equipment, as described in Chapter 3 below, uses paints and solvents that must be used in
accordance with the technical data sheets of the individual components.
Carefully consider the residual risks listed in the data sheets, particularly with regard to toxicity and flammability.
The equipment contains fluid and materials (paint products) that can cause injury in the event of faults or
maintenance work carried out incorrectly, i.e. without having carried out LOTO procedures beforehand.
2.7.2.2 Hose Handling Precautions
Do not pull the hoses to move the equipment to which it is connected.
Do not use solvents or products incompatible with the internal or external coatings of the hose.
Do not expose hoses to temperatures above 180°F or below 0°C (REF.. UNI EN 12621)
CAUTION
Hazard due to splashing material!
Chemical burns of the skin caused by material coming out of the damaged paint tubes and
from the change colour valves.
Check the paint tubes and the colour change valves regularly. Release any residual pressure
before working on the colour change valves and product tubes.
WARNING
To eliminate these risks, always follow the instructions given in this manual.
2.7.2.3 Residual Risks - Lighting (EHSR 1.1.4)
The supplied machine, as described in Chapter 3 below, must be positioned in locations with excellent lighting,
avoiding poor visual conditions and subsequent visual damage to authorised personnel.
2.7.2.4 Residual Risks - Machine design for handling purposes (EHSR 1.1.5)
The supplied machine, as described in Chapter 3 below, is designed for safe handling, provided that the
instructions for handling and installation are strictly followed. In particular, carefully consider the weight of the
equipment, lifting points and suitable lifting and handling equipment.
2.7.2.5 Residual Risks- Ergonomics (EHSR 1.1.6)
The supplied machine, as described in Chapter 3 below, was designed in accordance with ergonomic principles;
reference must be made to the instructions of the individual assemblies or components in order to avoid
problems associated with incorrect use and incorrect posture or mode of operation that can lead to personal
injury.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
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2.7.2.6 Residual Risks - Control Systems (EHSR 1.2 - all paragraphs)
The supplied machine, as described in Chapter 3 below, was designed in accordance with the stated principles
regarding control systems.
Despite the reduction of initial risks through risk analysis, risk assessment and risk mitigation, carried out by
Verind, there are still residual risks that have been examined in the light of the following paragraphs on
EHSR:
Residual Risks - Safety and Reliability of Control Systems (EHSR 1.2.1)
Residual Risks - Control Devices (EHSR 1.2.2)
Residual Risks - Start up (EHSR 1.2.3)
Residual Risks- Shutdown (EHSR 1.2.4)
Residual Risks - Selecting the Control or Operating Mode (EHSR 1.2.5)
Residual Risks - Energy Circuit Failure (EHSR 1.2.6)
Therefore, it is forbidden to tamper with, modify or alter the control systems and reference must be made to the
instructions of the individual assemblies or components in order not to incur problems due to incorrect use and
manner of operation that may result in property damage or personal injury.
2.7.2.7 Residual Risks - Loss of Stability (EHSR 1.3.1)
The supplied machine, as described in Chapter 3 below, was designed for safe handling, provided that the
instructions for handling and installation are strictly followed. In particular, carefully consider the weight of the
equipment, lifting points and suitable lifting and handling equipment to avoid loss of stability of the equipment
during installation, use and maintenance.
In particular, great care is required when handling drums of paint or solvents that could cause serious property
damage or personal injury if they tip over.
2.7.2.8 Residual Risks - Breakage during Operation (EHSR 1.3.2)
The supplied machine, as described in the following Chapter 3, was designed to avoid possible breakage of
components. However, it is possible that originally defective components or wear and tear of the components
may lead to breakages that may cause property damage or personal injury.
In particular, pay attention to the condition of paint or solvent pipes and compressed air pipes.
If anomalies or signs of breakage or damage are noted, the parts identified must be replaced immediately,
following the procedures indicated in their instruction manuals for the individual parts or assemblies.
If one of the components fails, it could release compressed air, paint, solvent or parts of the components. Be
careful and use PPE.
2.7.2.9 Residual Risks - Falling or Projecting Objects (EHSR 1.3.3)
The supplied machine, as described in Chapter 3 below, is subject to falling or projecting objects, in the event
of incorrect use and in the event of faults. Take care to use the equipment correctly and use PPE.
During transport, installation or disassembly, it is possible that equipment may fall if the procedures followed are
incorrect and different from those specified in this manual.
Strictly follow transport, installation and dismantling instructions and use PPE.
2.7.2.10 Residual Risks - Surfaces, Edges or Corners (EHSR 1.3.4)
During transport, installation, operation, maintenance or disassembly, it is possible to hit surfaces of the
equipment that may cause cuts or abrasions.
Follow the instructions for transport, installation, operation, maintenance and dismantling and use PPE.
2.7.2.11 Residual Risks - Electricity (EHSR 1.5.1)
The supplied machine, as described in Chapter 3 below, presents residual risks due to Electricity.
In particular, the panel presents residual risks due to the presence of Electrical and Electrostatic Energy.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
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Warning: Electricity (W012) It indicates the presence of live parts.
2.7.2.12 Residual Risks - Static Electricity (EHSR 1.5.2)
The supplied machine, as described in Chapter 3 below, presents residual risks due to static electricity.
HAZARD
The metal parts of systems that come in contact with people and which, due to a lack
of insulation or other causes, could be live, must be earthed.
CAUTION
The passage of the product at high speed in the pumps and pipes generates static electricity
with possible formation of sparks. These sparks can ignite product vapours in transit, dust and/or
other hazardous substances, regardless of whether the work is carried out indoors or outdoors,
and cause fires or explosions with possible personal injury or serious material damage.
If sparks from static electricity occur or the slightest discharge is felt, IMMEDIATELY
INTERRUPT THE DISTRIBUTION of the product. DO NOT use the system again before
identifying and solving the problem. In order to avoid static electricity risks, the equipment must
be grounded as specified below.
Moreover, it is necessary to install proper extinguishing means close to the system, according
to the indications in the product data sheet.
In order to avoid the risks arising from static electricity, all conductive components of the system
must be connected to the earthing system on site.
People also fall into this category and will therefore have to wear antistatic footwear and gloves.
Finally and for the same reasons, the flooring in the painting area must be antistatic, such as
bare concrete, metal gratings etc.
Painting booths must be properly ventilated to avoid accumulation of hazardous vapours.
2.7.2.13 Residual Risks - Energy other than Electricity (EHSR 1.5.3)
The supplied machine, as described in Chapter 3 below, presents residual risks due to Energy other than
Electricity.
The following energy sources are present:
•Energy due to Compressed Air;
•Energy due to Liquids under pressure.
Pay attention to residual risks from Compressed Air and Pressurised Fluids (paints and solvents), during start-
up, operation, maintenance and cleaning, by following the instructions and using the correct PPE.
2.7.2.14 Residual Risks - Assembly Errors (EHSR 1.5.4)
During initial assembly or subsequent maintenance, it is possible to incur installation or reassembly errors.
In particular, the maintenance of components such as Pumps, Paint Guns, Product Pressure Regulator, Valves
etc. must be carried out according to the instructions of the individual components, paying attention to the correct
reassembly following disassembly to replace worn or damaged parts.
In addition, pneumatic, fluid or electrical connections during maintenance or replacement may be subject to
assembly or reassembly errors. Pay attention to and follow the relevant instructions and use the necessary PPE.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 19/88
2.7.2.15 Residual Risks - Fire (EHSR 1.5.6) and Explosion (EHSR 1.5.7)
The supplied machine, as described in Chapter 3 below, presents residual risks due to Fire and Explosion.
Even if it is a system intended for water-based 2K products, the presence of dilution and washing products of a
flammable type, in the presence of oxidisers and igniters, presents a risk of Fire and Explosion.
Reference should be made to the technical data sheets of all products in use to determine their hazardousness
and the correct procedures for their use.
CAUTION
Passage of the product at high speed through pumps and hoses generates static electricity,
which can ignite a fire or explosion with possible serious personal injury or property damage.
In addition, the presence of high-voltage generators (up to 100,000 volts) presents the possibility
of creating a fire and/or explosion ignition with possible serious personal injury or property
damage.
If sparks from static electricity occur or the slightest discharge is felt, IMMEDIATELY
INTERRUPT THE DISTRIBUTION of the product.
DO NOT use the system again before identifying and solving the problem.
In order to avoid the risks arising from static electricity, all conductive components of the system
must be connected to the earthing system on site.
People also fall into this category and will therefore have to wear antistatic footwear and gloves.
Finally and for the same reasons, the flooring in the painting area must be antistatic, such as
bare concrete, metal gratings etc.
In the case of equipment electrostatically charged by the High Voltage Generator, specifically
some paint units, the EcoDose 2K Easy panels, the paint pipes and paint guns.
In order to access such equipment, for inspection, maintenance or cleaning purposes, it must
be earthed using a pneumatic earthing arrester.
In addition, suitable extinguishing equipment must be installed in the immediate vicinity of the
system, according to the indications of the product sheets, the risk analysis and the analysis of
any ATEX areas to be carried out by the customer.
Painting booths must be properly ventilated to avoid accumulation of hazardous vapours. Such
equipment is the responsibility of the Customer.
Follow the operating and maintenance instructions and use appropriate PPE.
2.7.2.16 Residual Risks - Noise (EHSR 1.5.8)
The supplied machine, as described in Chapter 3 below, presents residual risks due to Noise.
Under normal conditions of use, noise emissions are not expected to exceed the requirements of the Machinery
Directive 2006/42/EC
During use, maintenance and cleaning, there is a risk of potentially dangerous noise emissions in the event of
a component failure and consequent loss of compressed air.
Follow the operating and maintenance instructions and use appropriate PPE.

EcoDose2K Easy - Operating Instructions
Operating Instructions
EcoDose 2K Easy
ED2KEasy_Istruzioni_Operative_IT_Rev05
Verind SpA
DSIT-AP
Luca Donati - Product Manager
Revision: 05
Print: 11/10/2022
Page 20/88
2.7.2.17 Residual Risks - Vibrations (EHSR 1.5.9)
The supplied machine, as described in Chapter 3 below, presents residual risks due to vibration.
Under normal conditions of use, vibrations are not expected to exceed the requirements of the Machinery
Directive 2006/42/EC
During use, maintenance and cleaning, there is a risk of potentially dangerous vibrations in the event of a
component failure and consequent loss of compressed air.
Follow the operating and maintenance instructions and use appropriate PPE.
2.7.2.18 Residual Risks - Emissions of Materials and Substances (EHSR 1.5.13)
The supplied machine, as described in Chapter 3 below, presents residual risks due to the emission of
materials and substances.
In the event of incorrect use and of a fault, during use, maintenance and cleaning of components such as pumps,
paint guns, product pressure regulators, valves, mixers, piping etc., it is possible that materials and substances
(paints and solvents) may be released.
Pay attention to and follow the relevant instructions and use the necessary PPE.
CAUTION
Hazard due to splashing material!
Chemical burns of the skin caused by material coming out of the damaged paint tubes and
from the change colour valves.
Check the paint tubes and the colour change valves regularly. Release any residual pressure
before working on the colour change valves and product tubes.
WARNING
To eliminate these risks, always follow the instructions given in this manual.
2.7.2.19 Residual Risks - Slipping, Tripping and Falling (EHSR 1.5.15)
The supplied machine, as described in Chapter 3 below, presents residual risks of slipping, tripping and falling.
In the event of improper use and in the event of a fault, during use, maintenance and cleaning of the equipment,
it is possible that materials and substances (paints and solvents) may be released, which can cause slippery
surfaces and thus slips, trips and falls
Pay attention to and follow the relevant instructions and use the necessary PPE.
2.7.2.20 Residual Risks - Machine Maintenance (EHSR 1.6.1) - Residual Risks - Operator Intervention
(EHSR 1.6.4)
The supplied machine, as described in Chapter 3 below, presents residual risks due to maintenance and
cleaning operations.
Therefore, before accessing the machine to carry out maintenance or cleaning operations, always stop the
machine, release the residual energy and interlock the energy supply switches/valves.
The personnel must also follow the Procedures indicated by the employer.
WARNING
Before carrying out any operation (maintenance, adjustment etc.) in the vicinity of the
pumps, regulators, automation devices etc., MAKE SURE THAT SUCH PARTS ARE IN
A PERMANENT STATE OF QUIET and that there is no such thing as any possibility of
their unexpected start.