Daikin hydrocube EWWQ-KC User manual

Installation,
maintenance
& operation
manual
EWWQ014KCW1N
EWWQ025KCW1N
EWWQ033KCW1N
EWWQ049KCW1N
EWWQ064KCW1N
D-EIMHP01501-22_01EN
REV 01
Date 11. 202 2
Supersedes D-EIMHP01501-22_00EN
EWWQ-KC
Water cooled scroll
chillers hydrocube

D-EIMHP01501-22_01EN 2/20
INDEX
1. INTRODUCTION....................................................................................................................................................... 4
1.1 Options and features............................................................................................................................................ 5
2. OPERATION RANGE .............................................................................................................................................. 6
3. MAIN COMPONENTS.............................................................................................................................................. 7
4. SELECTION OF LOCATION..................................................................................................................................7
5. INSPECTING AND HANDLING THE UNIT .........................................................................................................7
6. UNPACKING AND PLACING THE UNIT.............................................................................................................7
7. IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED...................................................7
8. CHECKING THE WATER CIRCUIT...................................................................................................................... 8
9. CONNECTING THE WATER CIRCUIT ..............................................................................................................10
10. WATER CHARGE, FLOW AND QUALITY ................................................................................................... 10
11. PIPING INSULATION........................................................................................................................................ 10
11.1 Antifreeze protection for BPHE and recovery exchangers................................................................... 10
12. FIELD WIRING.................................................................................................................................................... 11
12.1 Power circuit and cable requirements........................................................................................................ 11
12.2Connection of the water-cooled water chiller power supply................................................................. 11
12.3 Point for attention regarding quality of the public electric power supply........................................ 11
12.4 Interconnection cables.................................................................................................................................... 11
13. OPERATOR’S REPONSIBILITIES................................................................................................................. 12
14. MAINTENANCE.................................................................................................................................................. 13
14.1 Routine maintenance....................................................................................................................................... 13
15. SERVICE AND LIMITED WARRANTY..........................................................................................................16
16. BEFORE STARTING......................................................................................................................................... 18
LIST OF TABLES
Table 1- Technical specifications (1)..........................................................................................................4
Table 2- Electrical specifications (1)...........................................................................................................4
Table 3-Water quality specifications........................................................................................................... 9
Table 4- Water flow operation range......................................................................................................... 10
Table 5- Impedance Z................................................................................................................................. 11
Table 6-R410A Pressure / temperature table............................................................................................ 13
Table 7-Standard Routine Maintenance Plan ............................................................................................. 14
Table 8 –Routine Maintenance Plan for Critical Application and/or Highly Aggressive Environment 15
Table 9- Standards steps to go through before starting the unit............................................................ 18
LIST OF FIGURES
Figure 1- Operating limits on EWWQ014-033.............................................................................................6
Figure 2- Operating limits EWWQ049-064..................................................................................................6
Figure 3- Refrigerant circuit scheme EWWQ 014 - 033 KCW1N.............................................................. 16
Figure 4- Refrigerant circuit scheme EWWQ 049 - 064 KCW1N.............................................................. 16

D-EIMHP01501-22_01EN 3/20
Read this manual attentively before starting up the unit. Do not throw it away. Keep it in your files
for future reference.
Improper installation or attachment of equipment or accessories could result in electric shock,
short-circuit, leaks, fire or other damage to the equipment. Be sure only to use accessories,
optional equipment and spare parts made by Daikin which are specifically designed for use with
the equipment and have them installed by a professional.
If unsure of installation procedures or use, always contact your Daikin dealer for advice and
information.
The English text is the original instruction. Other languages are translations of the original instructions.

D-EIMHP01501-22_01EN 4/20
1. INTRODUCTION
The Daikin EWWQ-KC packaged water-cooled water chillers are designed for indoorinstallation and used for cooling and/or
heating applications. The units are available in 7 standard sizes with nominal cooling capacities ranging from 14 to 64 kW.
The EWWQ units can be combined with Daikin fan coil units or air handling units for air conditioning purposes. They can also
be used for supplying chilled water for process cooling.
The present installation manual describes the procedures for unpacking, installing, and connecting the EWWQ units.
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial
use by lay persons.
Sound pressure level is less than 70 dB(A).
Table 1- Technical specifications (1)
General EWWQ
014
025
033
Dimensions HxWxD
(mm)
600x600x600
Machine Weight
(kg)
120
170
175
Connections
Water inlet
G1
Water outlet
G1
General EWWQ
049
064
Dimensions HxWxD
(mm)
600x600x1200
Machine Weight
(kg)
310
340
Connections
Water inlet
G 1-1/2
Water outlet
G 1-1/2
Table 2- Electrical specifications (1)
General EWWQ
014-064
Power supply
Phase
3N~
Frequency
(Hz)
50
Voltage
(V)
400
Voltage
tolerance
(%)
±10

D-EIMHP01501-22_01EN 5/20
1.1 Options and features
Options
•BMS-connection optional connectivity kit card:
-MODBUS TCP/IP
-BACNET MSTP
-BACNET TCP/IP
•Remote user interface
•Low noise operation kit (field installed)
•Entering water temperature kit
•Master/slave water temperature kit
•Modem for Daikin On Site
Standard features
•Glycol application for chilled water temperature down to –10°C.
•Powered Contact
•General alarm
•Voltage free digital contacts
- general operation
- Reversing Valve
- Evaporator Water pump
- Condenser Water pump
- Backup heater
•Changeable remote inputs
- remote start/stop
- remote cooling/heating
- dual setpoint
- External Alarm
- Setpoint reset
(1) Refer to the operation manual, Wiring diagram, or engineering data book for the complete list of specifications,
options, and features.

D-EIMHP01501-22_01EN 6/20
2. OPERATION RANGE
Figure 1- Operating limits on EWWQ014-033
Figure 2- Operating limits EWWQ049-064
•ELWT: Evaporator leaving water temperature
•CLWT: Condenser leaving water temperature
•1: Operation with water
•2: Operation with glycol (below ELWT=4°C)

D-EIMHP01501-22_01EN 7/20
3. MAIN COMPONENTS
1. Compressor
2. Evaporator
3. Condenser
4. Switchbox
5. Chilled water in
6. Chilled water out
7. Condenser water out
8. Condenser water in
9. Evaporator entering water temperature sensor (as accessory)
10. Evaporator leaving water temperature sensor
11. Condenser entering water temperature sensor (as accessory)
12. Condenser leaving water temperature sensor
13. Digital Controller and display
14. Power supply intake
15. Ball valve (field installed)
16. Water filter (field installed)
17. Air purge valve (field installed)
18. T-joint for air purge (field installed)
19. Flow-switch (with T-joint) (field installed)
20. Main switch
4. SELECTION OF LOCATION
The units are designed for indoor installation and should be installed in a location that meets the following requirements:
1. The foundation is strong enough to support the weight of the unit and the floor is flat to prevent vibration and noise
generation.
2. The space around the unit is adequate for servicing.
3. There is no danger of fire due to leakage of non-flammable gas.
4. Select the location of the unit in such a way that the sound generated by the unit does not disturb anyone.
5. Ensure that water cannot cause any damage to the location in case it drips out of the unit.
The equipment is not intended for use in a potentially explosive atmosphere
5. INSPECTING AND HANDLING THE UNIT
At delivery, the unit should be checked, and any damage should be reported immediately to the carrier claims age
6. UNPACKING AND PLACING THE UNIT
1. Cut the straps and remove the cardboard box from the unit.
2. Cut the straps and remove the cardboard box with water piping from the pallet.
3. Remove the four screws fixing the unit to the pallet.
4. Level the unit in both directions.
5. Use four anchor bolts with M8 thread to fix the unit in concrete (directly or using the floor standing supports).
6. Remove the service front plate.
7. IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent gases into the
atmosphere.
Refrigerant type: R410A
GWP (1) value: 2090
The refrigerant quantity is indicated on the unit’s name plate.
(1) GWP = global warming potential

D-EIMHP01501-22_01EN 8/20
8. CHECKING THE WATER CIRCUIT
The units are equipped with water inlets and water outlets for connection to a chilled water circuit and to a hot water
circuit. These circuits must be provided by a licensed technician and must comply with all relevant European and
national regulations.
The unit is only to be used in a closed water system. Application in an open water circuit can lead
to excessive corrosion of the water piping.
Before continuing the installation of the unit, check the following points:
▪Additional components not delivered with the unit
1. A circulation pump must be provided in such a way that it discharges the water directly into
the heat exchanger.
2. Drain taps must be provided at all low points of the system to permit complete drainage of the
circuit during maintenance or in case of shut down.
3. Anti-vibration systems in all water piping connected to the chiller are recommended to avoid straining
the piping and transmitting vibration and noise.
▪Additional water piping delivered with the unit
All additional water piping must be installed on the system according to the piping diagram as mentioned in the
operation manual. The flowswitch must be connected as described on the wiring diagram. See also chapter "Before
starting".
Plastic bag 1 water piping evaporator
2x Ball valve
1x Water filter
1x Air purge
1x T-joint for air purge
2x Flowswitch pipe
1xFlowswitch+1x T-joint
Plastic bag 2 water piping condenser
2x Ball valve
1x Water filter
1x Air purge
1x T-joint for air purge

D-EIMHP01501-22_01EN 9/20
1. The flowswitch must be installed in the water outlet pipe of the
evaporator to prevent the unit from operating at a water flow which is too low.
It is very important to install the flowswitch as shown in the figure. Observe the position of the
flowswitch in relation to the direction of the water flow. If the flowswitch is mounted in another
position, the unit is not properly protected against freezing.
A specific terminal is provided in the switch box for the electrical connection of the flowswitch. Refer to the wiring
diagram
2. Shut-off valves must be installed at the unit so that normal
servicing of the water filter can be accomplished without draining the complete system.
3. Air purge valves must be provided at all high points of the system. The vents should be located at points which
are easily accessible for servicing.
4. The water filter must be installed in front of the unit for removing
dirt from the water to prevent damage to the unit or malfunctioning of the evaporator or condenser. The water filter must
be cleaned on a regular base.
Table 3-Water quality specifications
DAE Water quality requirements
BPHE
Ph (25 °C)
7.5 –9.0
Electrical conductivity [μS/cm] (25°C)
< 500
Chloride ion [mg Cl-/ l]
< 70
Sulphate ion [mg SO42- / l]
< 100
Alkalinity [mg CaCO3/ l]
< 200
Total Hardness [mg CaCO3/ l]
75 ÷ 150
Iron [mg Fe / l]
< 0.2
Ammonium ion [mg NH4+ / l]
< 0.5
Silica [mg SiO2/ l]
-
Chlorine molecular (mg Cl2/l)
< 0.5

D-EIMHP01501-22_01EN 10/20
9. CONNECTING THE WATER CIRCUIT
The evaporator and condenser are foreseen of GAS male pipe thread for the water inlet and outlet (refer to the outlook
diagram). Evaporator and condenser water connections are to be made in accordance with the outlook diagram, respecting
the water in- and outlet.
If air, moisture, or dust gets in the water circuit, problems may occur. Therefore, always consider the following when
connecting the water circuit:
1. Use clean pipes only.
2. Hold the pipe end downwards when removing burrs.
3. Cover the pipe end when inserting it through wall so that no dust and dirt enter.
Use a goodthread sealant for the sealing of the connections. The sealing must be able to
withstand the pressures and temperatures of the system, it must also be resistant to the used glycol in the water.
The external surface of the water pipes must be adequately protected against corrosion.
10. WATER CHARGE, FLOW AND QUALITY
To assure proper operation of the unit a minimum water volume is required in the system and the water flow through the
evaporator must be within the operation range as specified in the table below.
Table 4- Water flow operation range
The water pressure should not exceed the maximum working pressure of 10 bar.
Provide adequate safeguards in the water circuit to make sure that the water pressure will never
exceed the maximum allowable working pressure.
11. PIPING INSULATION
The complete water circuit, inclusive all piping, must be insulated to prevent condensation and reduction of the cooling
capacity.
11.1 Antifreeze protection for BPHE and recovery exchangers
If the heat exchangers are completely empty and cleaned with antifreeze solution, additional methods can be used
against freezing.
The following protection methods must be considered when designing the system as a whole:
1. continuous water flow circulation inside piping and exchangers.
2. addition of an appropriate amount of glycol inside the water circuit or, as alternative, an additional heat insulation and
heating of exposed piping (internal and external to the unit);
3. if the unit does not work during the winter season, emptying and cleaning of the heat exchanger.
It is the responsibility of the installer and/or of local maintenance personnel to ensure that described antifreeze methods
are used.
Make sure that appropriate antifreeze protection is always maintained. Failing to follow the instructions above could
result in unit damage.
Damage caused by freezing is excluded from the warranty, therefore Daikin Applied Europe S.p.A. declines all
responsibility.
Minimum water volume (I)
Minimum water flow
Maximum water flow
EWWQ014
62
31 l/min
75 l/min
EWWQ025
134
53 l/min
123 l/min
EWWQ033
155
76 l/min
186 l/min
EWWQ049
205
101 l/min
247 l/min
EWWQ064
311
152 l/min
373 l/min

D-EIMHP01501-22_01EN 11/20
12. FIELD WIRING
All field wiring and components must be installed by a licensed electrician and must comply with
relevant European and national regulations.
The field wiring must be carried out in accordance with the wiring diagram supplied with the unit and
the instructions given below.
Be sure to use a dedicated power circuit. Never use a power supply shared by another appliance.
During the removal of the control cabinet door, disconnect the display cable before removing the panel
completely. the display cable can be disconnected without the need to unlock any latch.
12.1 Power circuit and cable requirements
1. The electrical power supply to the unit must be arranged so that it can be switched on or off independently of
the electrical supply to other items of the plant and equipment in general.
2. A power circuit must be provided for connection of the unit. This circuit must be protected with the required safety
devices, i.e., a circuit breaker, a slow blow fuse on each phase and an earth leak detector. Recommended fuses
are mentioned on the wiring diagram supplied with the unit.
Switch off the main isolator switch before making any connections (switch off the circuit breaker,
remove or switch off the fuses).
12.2Connection of the water-cooled water chiller power supply
1. Install cable gland to proper tight main power supply cable
2. Using the appropriate cable, connect the power circuit to the N, L1, L2 and L3 terminals of the unit (cable
section 2.5~ 16mm2).
3. Connect the earth conductor (yellow/green) to the earthing terminal PE.
12.3 Point for attention regarding quality of the public electric power supply
•This equipment complies with EN/IEC 61000-3-11 provided that the system impedance Zsys is less
than or equal to Zmax at the interface point between the user's supply and the public system. It is the
responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network
operator, if necessary, that the equipment is connected only to a supply with a system impedance Zsys
less than or equal to Zmax.
Table 5- Impedance Z
•Only for EWWQ014~064: Equipment complying with EN/IEC 61000-3-12
12.4 Interconnection cables
•Voltage free contact
The PCB is provided with some voltage free contacts to indicate the status of the unit. These voltage free contacts can
be wired as described on the wiring diagram.
•Remote inputs
Besides the voltage free contacts, there are also possibilities to install remote inputs.
They can be installed as shown on the wiring diagram.
Zmax (Ω)
EWWQ014
0.28
EWWQ025
0.23
EWWQ033
0.21
EWWQ049
0.22
EWWQ064
0.20

D-EIMHP01501-22_01EN 12/20
13. OPERATOR’S REPONSIBILITIES
It is essential that the operator is appropriately trained and becomes familiar with the system before operating the unit. In
addition to reading this manual, the operator must study the microprocessor operating manual and the wiring diagram to
understand start-up sequence, operation, shutdown sequence and operation of all the safety devices.
During the unit initial start-up phase, a technician authorized by the manufacturer is available to answer any questions and
to give instructions as to the correct operating procedures.
The operator must keep a record of operating data for every R41 installed unit. Another registration must also be kept for
all the periodic maintenance and assistance activities.
If the operator notes abnormal or unusual operating conditions, he is advised to consult the technical service authorized
by the manufacturer.
If the unit is switched off, the compressor oil heater cannot be used. Once the unit is reconnected to the
mains, leave the compressor oil heater charged for at least 6 hours before restarting the unit.
Failure to observe this rule may cause damage to the compressors due to excessive accumulation of
liquid inside them.
This unit represents a substantial investment and deserves the attention and care to keep this equipment in good working
order.
However, during operation and maintenance it is essential to observe the following instructions:
•Do not allow unauthorized and / or unqualified personnel to access the unit.
•It is forbidden to access the electrical components without having opened the unit main switch and switched off the
power supply.
•It is forbidden to access the electrical components without using an insulating platform. Do not access the electrical
components if water and/or moisture are present.
•Verify that all operations on the refrigerant circuit and on the components under pressure are carried out exclusively by
qualified personnel.
•The replacement of the compressors must be carried out exclusively by qualified personnel.
•Sharp edges and the surface of the condenser section could cause injury. Avoid direct contact and use adequate
protection device.
•Do not introduce solid objects into the water pipes while the unit is connected to the system.
•It is absolutely forbidden to remove all protections of moving parts.
In case of sudden stop of the unit, follow the instructions on the Control Panel Operating Manual which is part of the on-
board documentation delivered to the end user.
It is strongly recommended to performinstallation and maintenance with other people.
Avoid installing the unit in areas that could be dangerous during maintenance operations, such as
platforms without parapets or railings or areas not complying with the clearance requirements
around the unit.

D-EIMHP01501-22_01EN 13/20
14. MAINTENANCE
Table 6-R410A Pressure / temperature table
°C
Bar
°C
Bar
°C
Bar
-13
5.22
14
12.30
41
24.95
-12
5.41
15
12.65
42
25.56
-11
5.60
16
13.02
43
26.18
-10
5.79
17
13.39
44
26.81
-9
6.00
18
13.77
45
27.45
-8
6.20
19
14.15
46
28.10
-7
6.42
20
14.55
47
28.77
-6
6.63
21
14.95
48
29.44
-5
6.86
22
15.37
49
30.13
-4
7.09
23
15.79
50
30.84
-3
7.32
24
16.22
51
31.55
-2
7.56
25
16.65
52
32.28
-1
7.81
26
17.10
53
33.02
0
8.06
27
17.56
54
33.78
1
8.32
28
18.02
55
34.55
2
8.59
29
18.49
56
35.33
3
8.86
30
18.98
57
36.13
4
9.14
31
19.47
58
36.95
5
9.42
32
19.97
59
37.78
6
9.71
33
20.48
60
38.62
7
10.01
34
21.01
61
39.48
8
10.32
35
21.54
62
40.36
9
10.63
36
22.08
63
41.25
10
10.95
37
22.63
64
42.16
11
11.27
38
23.20
65
43.09
12
11.61
39
23.77
66
44.04
13
11.95
40
24.36
67
45.01
14.1 Routine maintenance
This unit must be maintained by qualified technicians. Before beginning any work on the system, the personnel shall
assure that all security precautions have been taken.
Neglecting unit maintenance could degrade all parts of the units (compressors, frames, pipes, etc.) with negative effect
on performances and functionality.
There are two different levels of maintenance, which can be chosen according to the type of application
(critical/noncritical) or to the installation environment (highly aggressive).
Examples of critical applications are process cooling, data centres, etc.
Highly Aggressive Environments can bedefined as follows:
•Industrial environment (with possible concentration of fumes result of combustion and chemical process).
•Coastal environment.
•Highly polluted urban environment.
•Rural environmentclose to of animal excrement andfertilizers, and highconcentration ofexhaust gas from diesel gener-
ators.
•Desert areas with risk of sandstorms.
•Combinations of the above.
•Unit exposed to a highly aggressive environment can face corrosion in a shorter time than ones installed on a
standard environment. Corrosion causes a rapid rusting of the frame core, consequently, decreases unit structure
lifetime. To avoid that, it is necessary to wash periodically the frame surfaces with water and suitable detergents.
•In case of part of unit frame paint came off, it is important to stop its progressive deterioration by repainting the
exposed parts using proper products. Please contact the factory to get the required products specifications.
•In case of just salt deposits are present, it is enough to rinse the parts with fresh water.
All electrical maintenance activities must be performed by qualified personnel. Make sure the system is switched
offand the main switch of the unit open. Failure to observe this rule could result in serious personal injury. When
the unit is turned off, but the disconnection switch is in the closed position, the unused circuits will still be active.
The maintenance of the electrical system consists of the application of some general rules as follows:
1. the current absorbed by the compressor must be compared to the rated value. Normally the value of the absorbed current

D-EIMHP01501-22_01EN 14/20
is lower than the rated value that corresponds to the absorption of the full load compressor at the maximum operating
conditions.
2. at least once every three months all the security checks must be made to verify their functionality. Each appliance, with
aging, can change its point of operation and this must be monitored to adjust it or replace it. The pump interlocks and flow
switches must be checked to make sure that they interrupt thecontrol circuit if they intervene.
Table 7lists all Maintenance activities forstandard applications and standard environment.
Table 8lists all Maintenance activities forcritical applications or highly aggressive environment.
Table 7-Standard Routine Maintenance Plan
Notes:
1.Monthly activities includeall the weekly ones.
2.The annual (or early season) activities include all weekly and monthly activities.
3.Daily reading of theoperating values of the unit allows maintaining highobservational standards.
4.Check forany dissolved metals.
5.Clean condenser banks with clean water and water heat exchangers with appropriate chemicals. Particles and fibres could
clog up the exchangers, especially for water exchangers pay attention if water rich in calcium carbonate is used. An increase
inpressure drops ora decrease in thermal efficiency means that the heat exchangers are clogged. In environments witha high
concentration of airborne particles, it might be necessary to clean thecondenser bank more often.
6.Units placed or stored in a Highly Aggressive Environment for long time without operation are still subject to those routine
maintenance steps.
Monthly Yearly/Seasonal
List of Activities Weekly (Note 1) (Note 2)
General:
Readingof operating data (Note 3)
X
Visual inspection of unit forany damage and/orloosening
X
Verification of thermal insulation integrity
X
Cleaning
X
Paint where necessary
X
Analysis of water (4)
X
Check of flow switch operation
X
Electrical Installation:
Verification of start-up sequence
X
Verify contactor wear –Replace if necessary
X
Verify that all electrical terminals are tight –Tighten if necessary
X (Quarterly)
Cleaninside the electrical panel
X
Visual inspection of components for any signs of overheating
X
Verify operation of compressor and electrical resistance
X
Refrigeration circuit:
Check for any refrigerantleakage (leak test)
X
Analyse compressorvibrations
X
Hydraulic circuit:
Check for any water leakage
X
Check hydraulic connections
X
Check the pressure at theexchangers water inlet
X
Clean the water filter
X
Check the glycol concentration
X
Check the water flow rate
X
BPHE:
Check thecleaning of the BPHE
X

D-EIMHP01501-22_01EN 15/20
Table 8 –Routine Maintenance Plan for Critical Application and/or Highly Aggressive Environment
Notes:
7.Monthly activities include all the weekly ones.
8.The annual (or early season) activities include all weekly and monthly activities.
9.Daily reading of the operating values of the unit allows maintaining high observational standards.
10. Check for any dissolved metals.
11. Clean condenser banks with clean water and water heat exchangers with appropriate chemicals. Particles and fibres
could clog up the exchangers, especially for water exchangers pay attention if water rich in calcium carbonate is used.
An increase in pressure drops or a decrease in thermal efficiency means that the heat exchangers are clogged. In
environments with a high concentration of airborne particles, it might be necessary to clean the condenser bank more
often.
12. Units placed or stored in a Highly Aggressive Environment for long time without operation are still subject to those
routine maintenance steps.
Monthly Yearly/Seasonal
List of Activities (Note 8) Weekly (Note 1) (Note 2)
General:
Reading of operating data (Note 3)
X
Visual inspection of unit for any damage and/or loosening
X
Verification of thermal insulation integrity
X
Cleaning
X
Paint where necessary
X
Analysis of water (4)
X
Check of flow switch operation
X
Electrical Installation:
Verification of start-up sequence
X
Verify contactor wear –Replace if necessary
X
Verify that all electrical terminals are tight –Tighten if necessary
X
Clean inside the electrical panel
X
Visual inspection of components for any signs of overheating
X
Verify operation of compressor and electrical resistance
X
Measure with the Megger the compressor motor insulation
X
Refrigeration circuit:
Check for any refrigerant leakage (leak test)
X
Analyse compressor vibrations
X
Hydraulic circuit:
Check for any water leakage
X
Check hydraulic connections
X
Check the pressure at the exchangers water inlet
X
Clean the water filter
X
Check the glycol concentration
X
Check the water flow rate
X
BPHE:
Check the cleaning of the BPHE
X

D-EIMHP01501-22_01EN 16/20
15. SERVICE AND LIMITED WARRANTY
All units are factory tested and guaranteed for 12 months as of the first start-up or 18 months as of delivery.
Theseunitshave beendevelopedandconstructedaccordingtohighqualitystandardsensuringyears offailurefree operation. However,
the unit requires maintenance even during the warranty period, from the time of installation and not just from the
commissioning date. We strongly advise stipulating a maintenance contract with a service authorized by the manufacturer to ensure
efficient and problemfree service, thanks to the expertise and experience of our personnel.
Itmust be borne inmindthat operating the unit in an inappropriatemanner, beyond its operating limits or not performing proper
maintenance accordingtothis manual canvoid the warranty.Observe the following points, to conform to warranty limits:
1. The unit cannot function beyondthe specified limits.
2. The electrical power supply must be within the voltage limits and without voltage harmonics or sudden changes.
3. The three-phase power supply must not have an unbalance between phases exceeding 3%. The unit must stay turned off
until the electrical problem has been solved.
4. No safety device, either mechanical, electrical, or electronic must be disabled or overridden.
5. The water used for filling the water circuit must be clean and suitably treated. A mechanical filter must be installed at the point
closest to the BPHE inlet.
6. The value of the BPHE water flow must be included in the declared range for the unit considered, refer to the CSS selection
software.
Figure 3- Refrigerant circuit scheme EWWQ 014 - 033 KCW1N
Figure 4- Refrigerant circuit scheme EWWQ 049 - 064 KCW1N

D-EIMHP01501-22_01EN 17/20
LEGEND
POS.
COMPONENT
1
COMPRESSOR
2
CONDENSER (NPHE)
3
DRIER FILTER
4
THERMOSTATIC EXPANSION VALVE
5
EVAPORATOR (BPHE)
6
BALL VALVE (OPTIONAL)
7
AIR PURGE VALVE (OPTIONAL)
8
WATER FILTER (OPTIONAL)
9
ACCUMULATOR
10
DISCHARGE STOP VALVE
11
SIGHT GLASS
12
LIQUID SOLENOID VALVE
13
LIQUID STOP VALVE
POS.
COMPONENT CONNECTION
D1
COMPRESSOR-CONDENSER
L1-1/L2-
1
CONDENSER-THERM.EXP. VALVE
L1-2/L2-
2
THERM.EXP. VALVE-EVAPORATOR
S1
EVAPORATOR-COMPRESSOR
S1-1
EVAPORATOR-ACCUMULATOR
S1-2
ACCUMULATOR-COMPRESSOR
W1/W3
WATER INLET ASSEMBLY (Included kit, but
optional mounting)
W2/W4
WATER OUTLET ASSEMBLY (Included kit,
but optional mounting)
E1/E2
EQUALIZER PIPE
INSTRUMENTS
TT
TEMPERATURE SENSOR
PT
PRESSURE TRANSDUCER (6,5 bar)
PZH
HIGH PRESSURE SWITCH (40,7 bar)
FS
FLOW SWITCH

D-EIMHP01501-22_01EN 18/20
16. BEFORE STARTING
The unit should not be started, not even for a very short period, before the following pre-
commissioning checklist is filled out completely.
Table 9- Standards steps to go through before starting the unit
Tick when
checked
1
Check for external damage
2
Install main fuses, earth leak detector and main switch. Recommended fuses: aM according to IEC standard
269-2. Refer to the wiring diagram for size.
3
Supply the main voltage and check if it is within the allowable ±10% limits of the nameplate rating. The
electrical main power supply must be arranged so, that it can be switched on or off independently of the
electrical supply to other items of the plant and equipment in general. Refer to the wiring diagram, terminals
N, L1, L2, L3 and PE.
4
Supply water to the evaporator and condenser and verify if waterflow is within the limits as given in the table
under “Water charge, flow and quality”.
5
The piping must be completely purged. See also chapter “Checking the water circuit”.
6
Connect flowswitch and pump contacts, so that the unit can only come in operation when the water pumps
are running and the waterflow is sufficient. Make sure a water filter is installed.
7
Connect the field wiring pumps start-stop.
8
Connect the fiels wiring for remote control.
I do confirm having executed and checked all the above-mentioned items.
Date Signature
Keep for future reference

D-EIMHP01501-22_01EN 19/20
NOTES

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