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Danfoss PVG 120 User manual

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Installation Guide
Proportional Valve Group
PVG 120
© Danfoss A/S, 2017-01 AN00000354xx-04 • Rev 0101 • Jan 2017 1
Identification
C: PVG – nummer, uge og år for montage og serienummer
D:PVP – trykindstilling
E: PVP – nummer, uge og år for fremstilling og serienummer
F: PVB – A-port, nummer, uge og år for fremstilling og serienummer
G:PVT – uge og år for fremstilling
C: PVG – number, week and year of assembly
D:PVP – pressure setting
E: PVP – number, week, year and day manufacturing, issue and series No.
F: PVB – A-Port, number, week, year and day manufacturing, issue and series No.
G:PVT – week and year of manufacturing
C: PVG – Nummer, Woche und Jahr der Montage und Seriennummer
D:PVP – Druckeinstellung
E: PVP – Nummer, Woche und Jahr der Herstellung und Seriennummer
F: PVB – A-Anschluss, Nummer, Woche und Jahr der Herstellung und Seriennummer
G:PVT – Woche und Jahr der Herstellung
C: PVG – numéro, semaine et année de montage et numéro sériel
D:PVP – réglage de pression
E: PVP – numéro, semaine et année de fabrication et numéro sériel
F: PVB – orifice-A, numéro, semaine et année de fabrication et numéro sériel
G:PVT – semaine et année de fabrication
PVB
PVM
PVM
PVMD
PVH
PVEO
PVEH/PVES
PVP
PVT
P006 086
2 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01
Proportional Valve Group PVG 120
V310179.B
max. 60 N•m [530 lb•in]max. 60 N•m [530 lb•in]
100 [3.94]*
190 [7.48]*
100 [3.94]*
4 x M12x18
[4 x 7/16-14UNC x 0.7]
190 [7.48]*
Montering og orientering af stik
Installation and plug orientation
Montage und Ausrichtung des Steckers
Montage et orientation de la prise
PVB 12345678
L mm 168 235 302 369 436 503 570 637
L in 6.61 9.25 11. 88 14.53 17.17 19.80 22.44 25.08
* Plads til demontage / * Room for dismantling / * Platz für Demontage / * Espace pour démontage
Tilslutning – PVP, pumpesidemodul
Connection – PVP, pump side module
Anschluss – PVP, pumpenseitiges Modul
Raccordement – PVP, plaque d'entrée
Proportional Valve Group PVG 120
© Danfoss A/S, 2017-01 AN00000354xx-04 • Rev 0101 • Jan 2017 3
Tilslutningsgevind type G (ISO 228/1)
Connection threads type G (ISO 228/1)
Anschlussgewinde Typ G (ISO 228/1)
Filetage de raccordement type G (ISO 228/1)
Maks. tilspændingsmoment / Max. tightening torques / Max. Anzugsmomente / Couples de serrage maxi
PA, PB MA LS, LX, PP
Tætning Gevind
Sealing Thread
Dichtung Gewinde
Etanchéite Filetage
G 1/4 G 1/4 G 3/8
med stålskive
with steel washer
mit Stahlscheibe
avec rondelle en acier
35 N•m [310 lbf·in] 40 N•m [350 lbf·in] 60 N•m [530 lbf·in]
med kobberskive
With cooper washer
mit Kupferscheibe
avec rondelle en cuivre
30 N•m [270 lbf·in] 20 N•m [180 lbf·in] 35 N•m [310 lbf·in]
med aluminiumsskive
with aluminium washer
mit Aluminiumscheibe
avec rondelle en aluminium
30 N•m [270 lbf.in] 30 N•m [270 lbf.in] 40 N•m [350 lbf·in]
med skærekant
with cutting edge
mit Dichtkante
tranchant
35 N•m [310 lbf.in] 40 N•m [350 lbf.in] 60 N•m [530 lbf·in]
Tilspændingsmomenter
Tightening torques
Anzugsmomente
Couples de serrage
Nominel tryk
Rated pressure
Nomineller Druck
Pression nominale
Product Rated pressure
PVG 120 400 bar [58.02 psi]
PVG 120/32 w.PVS 300 bar [4351 psi]
PVG 120/32 w.PVSI 350 bar [5076 psi]
PVG 120 w. HIC steel 350 bar [5076 psi]
PVG 120 w. HIC aluminium 210 bar [3046 psi]
UN og UNF tilslutningsgevind med O-ringstætning
UN and UNF connection threads – O-ring boss port
UN und UNF Anschlussgewinde mit O-ringsdichtung
Filetage de raccordement UN et UNF avec cône pour joint torique
Maks. tilspændingsmoment / Max. tightening torques / Max. Anzugsmomente / Couples de serrage maxi
PA/B TPA/PB MA LS,LX,PP
Tætning Gevind
Sealing Thread
Dichtung Gewinde
Etanchéite Filetage
1 5/16 in-12 UN 1 1/16 in-12 UN 1 5/16 in-12 UN 1/2 in-20 UNF 1/2 in-20 UNF 3/4 in-20 UNF
O-ring
O-ring
O-ring
Joint torique
160 N•m
[1410 in-lbs]
120 N•m
[1060 in-lbs]
160 N•m
[1410 in-lbs]
30 N•m
[270 in-lbs]
30 N•m
[270 in-lbs]
60 N•m
[530 in-lbs]
4 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01
Proportional Valve Group PVG 120
Tilspændingsmomenter
Tightening torques
Anzugsmomente
Couples de serrage
Montagegevind i SAE J 518c flanger
Mounting threads in SAE J 518c flanges
Montagegewinde in SAE J 518c Flanschen
Filetage de montage dans les brides SAE J 518c
Maks. tilspændingsmoment / Max. tightening torques / Max. Anzugsmomente / Couples de serrage maxi
Port
Port
Anscshluss
Orifice
Størrelse
Size
Grösse
Taille
Gevind
Threads
Gewinde
Filetage
Tilspændingsmoment
Tightening torque
Anzugsmoment
Couple de serrage
P 1 in
M12 18 dyb / deep / tief
profondeur 18
68 N•m
[600 lbf·in]
7/16 - 14 UNC 0.7" dyb / deep / tief
profondeur 0.7*
68 N•m
[600 lbf·in]
A/B 3/4 in
M10 17 dyb / deep / tief
profondeur 17
45 N•m
[400 lbf·in]
3/8 - 16 UNC 0.7" dyb / deep / tief
profondeur 0.7
45 N•m
[400 lbf·in]
T 1 in
M10 17 dyb / deep / tief
profondeur 17
45 N•m
[400 lbf·in]
3/8 - 16 UNC 0.7" dyb / deep / tief
profondeur 0.7
45 N•m
[400 lbf·in]
Proportional Valve Group PVG 120
© Danfoss A/S, 2017-01 AN00000354xx-04 • Rev 0101 • Jan 2017 5
Indstilling af maks. oliestrøm
Setting of max. flow
Einstellung des max. Ölstroms
Réglage de débit maxi
Montering af håndtag
Installation of lever
Montage von Hebel
Montage de manipulateur
22.5˚
52.5˚
82.5˚
112.5˚
142.5˚
172.5˚
19.5˚
19.5˚
V310014.A
8 ±1 N•m
3 (1±0.15N•m)
19.5°
19.5°
V310 018_B
10[0.39]
6 ±1 N•m
[53 ±9 lbf•in]
B
A
3[0.12]
V310101.B
Q max.
Q max.
A
Q max. A
Q max. B
Q max. B
Q max.
6 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01
Proportional Valve Group PVG 120
PVP and PVB
Indstilling af LS sikkerhedsventil
LS relief valve setting
Einstellung des LS Sicherheitsventils
Réglage vanne de décharge LS
PVE stik varianter
PVE connector variants
PVE Stecker varianten
PVE variantes de connecteur
Pin Pin 1 Pin 2 Pin 3 Pin 4
PVEO
PVEO-R
1x4 AMP UDC_A UDC_B GND GND
1x4 DEUTSCH UDC_A GND GND UDC_B
1x4 DIN UDC_A UDC_B -- GND
PVEH
PVES
1x4 AMP UsUDC GND Error
1x4 DEUTSCH UsError GND UDC
1x4 DIN UDC UsError GND
1x4 AMP 1x4 DEUTSCH 1x4 DIN
1
2
3
4
1
2 3
412
3
4
8[0.31]
3[0.12]
360° ~ 130 bar
[360° ~ 1900 psi] 35 Nm
[310 lbf•in
]
3 Nm
[27 lbf•in]
6[0.24]
6[0.24]
3[0.12]
3[0.12]
V310102.A
Proportional Valve Group PVG 120
© Danfoss A/S, 2017-01 AN00000354xx-04 • Rev 0101 • Jan 2017 7
PVE kontrol specifikationer
PVE control specifications
PVE Steuerungsspezifikationen
PVE spécifications de contrôle
PVE stik varianter
PVE connector variants
PVE Stecker varianten
PVE variantes de connecteur
PVE driftsbetingelser
PVE operating conditions
PVE Betriebsbedingungen
PVE conditions de
fonctionnement
PVEO Control Specification
Supply Voltage (UDC)
Rated 12 VDC 24 VDC
Range 11 → 15 VDC 22 → 30 VDC
Max. ripple 5 %
PVEH/PVES Control Specification
Supply Voltage (UDC)Rated / Range 11 → 32 VDC
Max. ripple 5 %
Supply Voltage (US)
Neutral US= 0.5 • UDC
Q: P →A US= (0.5 →0.25) • UDC
Q: P →B US= (0.5 →0.75) • UDC
Supply Voltage PWM (US)
Neutral US= 50% DUT
Q: P →A US= 50% →25% DUT
Q: P →B US= 50% →75% DUT
PWM Frequency (US) Recommended > 1000 Hz
Input Impedance Rated 12 k Ω
Input Capacitance Rated 100 nF
PVEO/PVEH/PVES Operating Conditions
Pilot Pressure
Nominal 13.5 bar [196 psi]
Minimum 10.0 bar [145 psi]
Maximum 15.0 bar [220 psi]
Storage Temp. Ambient -50°C →90°C [-58°F →194°F]
Operating Temp. Ambient -40°C →90°C [-40°F →194°F]
Oil Viscosity
Operating range 12 →75 cSt [65 →347 SUS]
Minimum 4 cSt [39 SUS]
Maximum 460 cSt [2128 SUS]
Oil Cleanliness Maximum 18/16/13 (acc. to ISO 4406)
PVEH-U LED Characteristics
Color LED view Function
Green Operating
Green @ 1.5 Hz Neutral - Power Save
Red Internal fault
Red @ 1.5 Hz External or Float fault
Yellow Disable Mode
PVEH/PVES LED Characteristics
Color LED view Function
Green Operating
Green @ 1.5 Hz Neutral - Power Save
Red Internal fault
Red @ 1.5 Hz External or Float fault
PVEO LED Characteristics
Color LED view Function
Green Power ON
8 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01
Proportional Valve Group PVG 120
WWarning
Alle mærker og typer af retningsventiler – også proportional ventiler – kan svigte og forårsage alvorlig skade.
Det er derfor vigtigt at analysere maskinen i alle enkeltheder.
Da proportionalventiler anvendes under mange forskellige driftsbetingelser og i mange forskellige maskiner, er det alene
maskinproducentens ansvar at træffe det endelige produktvalg og sikre at samtlige maskinens krav til ydelse, sikkerhed
og advarsler er opfyldt.
Ved valg af reguleringssystem – og sikkerhedsniveau – kan man f.eks. støtte sig til EN954-1 (sikkerhedsrelaterede bestanddele
i reguleringssystemet).
WWarning
All marks and all types of directional control valves – inclusive proportional valves – can fail and cause serious damage.
It is therefore important to analyse all aspects of the application.
Because the proportional valves are used in many different operation conditions and applications, the manufacturer of the
application is alone responsible for making the final selection of the products – and assuring that all performance, safety
and warning requirements of the application are met.
The process of choosing the control system – and safety level – could e.g. be governed by EN 954-1 (Safety related parts of
control system). See also Technical information for PVE series 7.
WWarnung
Alle Fabrikate und Typen von Wegeventilen – einschließlich Proportionalventile – können versagen und schlimme Unfälle
verursachen. Es ist daher wichtig, die Anwendung in allen Details zu analysieren.
Weil Proportionalventile unter vielen unterschiedlichen Arbeitsbedingungen und in vielen verschiedenen Anwendungen
benutzt werden, trägt allein der Maschinenhersteller die Verantwortung für seine endgültige Wahl von Produkt, und er ist
ebenfalls dafür verantwortlich, dass alle Leistungs-, Sicherheits- und Warnungsanforderungen an seine Maschine erfüllt sind.
Zur Wahl vom Reglersystem und Sicherheitsniveau kann man sich z.B. auf EN954-1 stützen.
WAvertissement
Tous les distributeurs - y compris les distributeurs proportionnels - peuvent tomber en panne et entraîner de sérieux
dommages. C’est la raison pour laquelle il est important d’analyser chaque aspect de l’application.
Les vannes proportionnelles étant utilisées dans de nombreuses conditions d’exploitation et applications différentes,
le fabricant de l’application porte l’entière responsabilité de la sélection finale des produits et du respect des exigences
en matière de rendement, de sécurité et d’avertissement.
Le choix du système de commande – et du niveau de sécurité – peut être fait par exemple sur la base de la norme EN 954-1
(parties du système de commande relatives à la sécurité). Se reporter également à Information technique pour PVE série 7.