Danfoss vlt aqua Operating instructions

Contents
1. How to Programme
3
Local Control Panel 3
How to operate graphical LCP (GLCP) 3
Quick Transfer of Parameter Settings between Multiple Frequency Converters 9
Display Mode 9
Display Mode - Selection of Displayed Variables 10
Parameter Set-Up 10
Changing Data 20
How to operate numeric LCP (NLCP) 21
Initialisation to Default Settings 23
2. Parameter Description 25
Parameter Selection 25
Main Menu - Operation and Display - Group 0 26
Main Menu - Load and Motor - Group 1 44
Main Menu - Brakes - Group 2 57
Main Menu - Reference/Ramps - Group 3 61
Main Menu - Limits/Warnings - Group 4 70
Main Menu - Digital In/Out - Group 5 77
Main Menu - Analog In/Out - Group 6 96
Main Menu - Communications and Options - Group 8 107
Main Menu - Profibus - Group 9 115
Main Menu - CAN Fieldbus - Group 10 125
Main Menu - Smart Logic - Group 13 131
Main Menu - Special Functions -Group 14 143
Main Menu - Frequency Converter Information - Group 15 152
Main Menu - Data Readouts - Group 16 161
Main Menu - Data Readouts 2 - Group 18 171
Main Menu - FC Closed Loop - Group 20 174
Main Menu - Extended Closed Loop - Group 21 185
Main Menu - Application Functions - Group 22 195
Main Menu - Time-based Functions - Group 23 212
Main Menu - Cascade Controller - Group 25 227
Main Menu - Analog I/O Option MCB 109 - Group 26 244
Main menu – Water application – Group 29 253
Main Menu - Bypass Option - Group 31 255
3. Parameter Lists 257
Parameter Options 257
VLT
®
AQUA Drive Programming Guide Contents
MG.20.O2.02 - VLT ®is a registered Danfoss trademark 1

Default settings 257
0-** Operation/Display 258
1-** Load/Motor 260
2-** Brakes 261
3-** Reference / Ramps 262
4-** Limits / Warnings 263
5-** Digital In/Out 264
6-** Analog In/Out 266
8-** Comm. and Options 268
9-** Profibus 269
10-**CAN Fieldbus 270
13-** Smart Logic 271
14-** Special Functions 272
15-** FC Information 273
16-** Data Readouts 275
18-** Data Readouts 2 277
20-** FC Closed Loop 278
21-** Ext. Closed Loop 279
22-** Application Functions 281
23-** Timed Actions 283
25-** Cascade Controller 284
26-** Analog I/O Option MCB 109 286
29-** Water Application Functions 287
31-** Bypass Option 288
Index
289
Contents VLT
®
AQUA Drive Programming Guide
2 MG.20.O2.02 - VLT ®is a registered Danfoss trademark

1. How to Programme
1.1. Local Control Panel
1.1.1. How to operate graphical LCP (GLCP)
The following instructions are valid for the GLCP (LCP 102).
The GLCP is divided into four functional groups:
1. Graphical display with Status lines.
2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and
switching between display functions.
3. Navigation keys and indicator lights (LEDs).
4. Operation keys and indicator lights (LEDs).
Graphical display:
The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the LCP
which can show up to five operating variables while in [Status] mode.
Display lines:
a. Status line: Status messages displaying icons and graphics.1
b. Line 1-2: Operator data lines displaying data and variables defined or chosen by the
user. By pressing the [Status] key, up to one extra line can be added.1
c. Status line: Status messages displaying text.1
VLT
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AQUA Drive Programming Guide 1. How to Programme
MG.20.O2.02 - VLT ®is a registered Danfoss trademark 3
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The display is divided into 3 sections:
Top section (a)
shows the status when in status mode or up
to 2 variables when not in status mode and in
the case of Alarm/Warning.
The number of the Active Set-up (selected as the Active Set-up in par. 0-10) is shown. When
programming in another Set-up than the Active Set-up, the number of the Set-up being program-
med appears to the right in brackets.
Middle section (b)
shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the
warning is shown instead of the variables.
It is possible to toggle between three status read-out displays by pressing the [Status] key.
Operating variables with different formatting are shown in each status screen - see below.
Several values or measurements can be linked to each of the displayed operating variables. The
values / measurements to be displayed can be defined via par. 0-20, 0-21, 0-22, 0-23, and 0-24,
which can be accessed via [QUICK MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-11
Display Settings".
Each value / measurement readout parameter selected in par. 0-20 to par. 0-24 has its own scale
and number of digits after a possible decimal point. Larger numeric values are displayed with few
digits after the decimal point.
Ex.: Current readout
5.25 A; 15.2 A 105 A.
1. How to Programme VLT
®
AQUA Drive Programming Guide
4 MG.20.O2.02 - VLT ®is a registered Danfoss trademark
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Status display I
This read-out state is standard after start-up
or initialization.
Use [INFO] to obtain information about the
value/measurement linked to the displayed
operating variables (1.1, 1.2, 1.3, 2, and 3).
See the operating variables shown in the dis-
play in this illustration. 1.1, 1.2 and 1.3 are
shown in small size. 2 and 3 are shown in me-
dium size.
130BP041.10
1.1
1.3
2
1.2
3
Status display II
See the operating variables (1.1, 1.2, 1.3, and
2) shown in the display in this illustration.
In the example, Speed, Motor current, Motor
power and Frequency are selected as varia-
bles in the first and second lines.
1.1, 1.2 and 1.3 are shown in small size. 2 is
shown in large size.
130BP062.10
2
1.2
1.3
1.1
Status display III:
This state displays the event and action of the
Smart Logic Control. For further information,
see section
Smart Logic Control .
130BP063.10
VLT
®
AQUA Drive Programming Guide 1. How to Programme
MG.20.O2.02 - VLT ®is a registered Danfoss trademark 5
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Bottom section
always shows the state of the frequency con-
verter in Status mode.
130BP074.10
Top section
Middle section
Bottom section
Display Contrast Adjustment
Press [status] and [ ] for darker display▲
Press [status] and [ ] for brighter display▼
Indicator lights (LEDs):
If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and
alarm text appear on the control panel.
The On LED is activated when the frequency converter receives power from mains voltage, a DC
bus terminal, or an external 24 V supply. At the same time, the back light is on.
• Green LED/On: Control section is
working.
•YellowLED/Warn.:Indicates a warn-
ing.
• Flashing Red LED/Alarm: Indicates
an alarm.
130BP040.10
GLCP keys
Menu keys
The menu keys are divided into functions. The
keys below the display and indicator lamps are
used for parameter set-up, including choice of
display indication during normal operation.
130BP045.1
0
[Status]
Indicates the status of the frequency converter and/or the motor. 3 different readouts can be
chosen by pressing the [Status] key:
5 line readouts, 4 line readouts or Smart Logic Control.
Use [Status] for selecting the mode of display or for changing back to Display mode from either
the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle
single or double read-out mode.
[Quick Menu]
Allows quick set-up of the frequency converter. The most common AQUA functions can be
programmed here.
The [Quick Menu] consists of:
- Q1: My Personal Menu
- Q2: Quick Setup
- Q3: Function Setups
-Q5:ChangesMade
- Q6: Loggings
The Function set-up provides quick and easy access to all parameters required for the majority of
water and wastewater applications including variable torque, constant torque, pumps, dossing
pumps, well pumps, booster pumps, mixer pumps, aeration blowers and other pump and fan
applications. Amongst other features it also includes parameters for selecting which variables to
1. How to Programme VLT
®
AQUA Drive Programming Guide
6 MG.20.O2.02 - VLT ®is a registered Danfoss trademark
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display on the LCP, digital preset speeds, scaling of analog references, closed loop single zone
and multi-zone applications and specific functions related to water and wastewater applications.
The Quick Menu parameters can be accessed immediately unless a password has been created
via par. 0-60, 0-61, 0-65 or 0-66.
It is possible to switch directly between Quick Menu mode and Main Menu mode.
[Main Menu]
is used for programming all parameters.
The Main Menu parameters can be accessed immediately unless a password has been created via
par. 0-60, 0-61, 0-65 or 0-66. For the majority of water and wastewater applications it is not
necessary to access the Main Menu parameters but instead the Quick Menu, Quick Setup and
Function Setups provides the simplest and quickest access to the typical required parameters.
It is possible to switch directly between Main Menu mode and Quick Menu mode.
Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds.
The parameter shortcut allows direct access to any parameter.
[Alarm Log]
displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about
an alarm, use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is
displayed about the condition of the frequency converter before it enters the alarm mode.
[Back]
reverts to the previous step or layer in the
navigation structure.
[Cancel]
last change or command will be cancelled as
long as the display has not been changed.
[Info]
displays information about a command, pa-
rameter, or function in any display window.
[Info] provides detailed information when
needed.
Exit Info mode by pressing either [Info],
[Back], or [Cancel].
VLT
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AQUA Drive Programming Guide 1. How to Programme
MG.20.O2.02 - VLT ®is a registered Danfoss trademark 7
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Navigation Keys
The four navigation arrows are used to navi-
gate between the different choices available
in [Quick Menu], [Main Menu] and
[Alarm Log]. Use the keys to move the cur-
sor.
[OK]
is used for choosing a parameter marked by
the cursor and for enabling the change of a
parameter.
130BT117.1
0
Operation Keys for local control are found
at the bottom of the control panel.
130BP046.10
[Hand On]
enables control of the frequency converter via the GLCP. [Hand on] also starts the motor, and it
is now possible to give the motor speed reference by means of the arrow keys. The key can be
Enabled [1] or Disabled [0] via par. 0-40 [Hand on] Key on LCP.
The following control signals will still be active when [Hand on] is activated:
• [Hand on] - [Off] - [Auto on]
• Reset
• Coasting stop inverse (motor coasting to stop)
• Reversing
• Set-up select lsb - Set-up select msb
• Stop command from serial communication
•Quickstop
•DCbrake
NB!
External stop signals activated by means of control signals or a serial bus will over-
ride a “start” command via the LCP.
[Off]
stops the connected motor. The key can be
Enabled [1] or Disabled [0] via par. 0-41 [Off] key on
LCP.
If no external stop function is selected and the [Off] key is inactive the motor can only be
stopped by disconnecting the mains supply.
[Auto On
enables the frequency converter to be controlled via the control terminals and/or serial commu-
nication. When a start signal is applied on the control terminals and/or the bus, the frequency
converter will start. The key can be
Enabled [1] or Disabled [0] via par. 0-42 [Auto on] key on
LCP.
1. How to Programme VLT
®
AQUA Drive Programming Guide
8 MG.20.O2.02 - VLT ®is a registered Danfoss trademark
1

NB!
An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the
control keys [Hand on] – [Auto on].
[Reset
is used for resetting the frequency converter after an alarm (trip). The key can be
Enabled [1] or
Disabled [0] via par. 0-43 Reset Keys on LCP .
The parameter shortcut
can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut
allows direct access to any parameter.
1.1.2. Quick Transfer of Parameter Settings between Multiple Fre-
quency Converters
Once the set-up of a frequency converter is
complete, we recommend that you store the
data in the LCP or on a PC via MCT 10 Set-up
Software Tool.
Data storage in LCP:
1. Go to par. 0-50
LCP Copy
2. Press the [OK] key
3. Select “All to LCP”
4. Press the [OK] key
All parameter settings are now stored in the LCP indicated by the progress bar. When 100% is
reached, press [OK].
You can now connect the LCP to another frequency converter and copy the parameter settings to
this frequency converter as well.
Data transfer from LCP to frequency converter:
1. Go to par. 0-50
LCP Copy
2. Press the [OK] key
3. Select “All from LCP”
4. Press the [OK] key
The parameter settings stored in the LCP are now transferred to the frequency converter indicated
by the progress bar. When 100% is reached, press [OK].
1.1.3. Display Mode
In normal operation, up to 5 different operating variables can be indicated continuously in the
middle section: 1.1, 1.2, and 1.3 as well as 2 and 3.
VLT
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AQUA Drive Programming Guide 1. How to Programme
MG.20.O2.02 - VLT ®is a registered Danfoss trademark 9
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1.1.4. Display Mode - Selection of Displayed Variables
It is possible to toggle between three status read-out screens by pressing the [Status] key.
Operating variables with different formatting are shown in each status screen - see below.
Several measurements can be linked to each of the operating variables. Define the links via par.
0-20, 0-21, 0-22, 0-23, and 0-24.
Each readout parameter selected in par. 0-20 to par. 0-24 has its own scale and digits after a
possible decimal point. By larger numeric value of a parameter fewer digits are displayed after the
decimal point.
Ex.: Current readout below: 5.25 A; 15.2 A 105 A.
Status screen I
This read-out state is standard after start-up
or initialization.
Use [INFO] to obtain information about the
measurement links to the displayed operating
variables /1.1, 1.2, 1.3, 2, and 3).
See the operating variables shown in the
screen in this illustration. 1.1, 1.2 and 1.3 are
shown in small size. 2 and 3 are shown in me-
dium size.
130BP041.10
1.1
1.3
2
1.2
3
Status screen II:
See the operating variables (1.1, 1.2, 1.3, and
2) shown in the screen in this illustration.
In the example, Speed, Motor current, Motor
power and Frequency are selected as varia-
bles in the first and second.
1.1, 1.2 and 1.3 are shown in small size. 2 is
shown in large size.
In both status screen I and II it is possible to
select other operating variables by pressing
▲or ▼ .
130BP062.10
2
1.2
1.3
1.1
Status screen III:
This state displays the event and action of the
Smart Logic Control. For further information,
see section
Smart Logic Control .
130BP063.10
1.1.5. Parameter Set-Up
The frequency converter can be used for practically all assignments, thus offering a significant
number of parameters. The series offers a choice between two programming modes - a Quick
Menu mode and a Main Menu mode.
The latter provides access to all parameters. The former takes the user through a few parameters
making it possible to program the majority of water/ wastewater applications.
Regardless of the mode of programming, you can change a parameter both in the Quick Menu
mode and in the Main Menu mode.
1. How to Programme VLT
®
AQUA Drive Programming Guide
10 MG.20.O2.02 - VLT ®is a registered Danfoss trademark
1