Danfoss CS10 Manual

Technical Information
PLUS+1®
CS10 Wireless Gateway
www.danfoss.com

Revision history Table of revisions
Date Changed Rev
November 2020 Removed some redundancy 0102
October 2020 First edition 0101
Technical Information
PLUS+1® CS10 Wireless Gateway
2 | ©Danfoss | November 2020 BC356772124151en-000102

Literature references Technical Information (TI)............................................................................................................................................................. 4
Module product Data Sheet (DS)................................................................................................................................................4
API specifications (API)................................................................................................................................................................... 4
PLUS+1®GUIDE User Manual....................................................................................................................................................... 4
User liability and safety statements
OEM responsibility...........................................................................................................................................................................5
Overview CS10 Wireless gateway...................................................................................................................................................................6
Default settings............................................................................................................................................................................6
Specification WiFi........................................................................................................................................................................6
Document purpose..........................................................................................................................................................................6
Abbreviations.....................................................................................................................................................................................6
Configuration Connecting wirelessly to CS10.................................................................................................................................................... 7
Overview..............................................................................................................................................................................................7
Station mode......................................................................................................................................................................................8
Access point.....................................................................................................................................................................................11
CAN..................................................................................................................................................................................................... 13
M2M....................................................................................................................................................................................................14
LEDs.....................................................................................................................................................................................................15
Programming Nonfunctional specifications.....................................................................................................................................................16
PLUS+1®compliance development...................................................................................................................................16
Product ratings Environmental testing criteria...................................................................................................................................................17
Power..................................................................................................................................................................................................18
Module supply voltage/maximum current ratings......................................................................................................18
Modules housing............................................................................................................................................................................18
Product installation and start-up
Dimensions.......................................................................................................................................................................................19
Connector.........................................................................................................................................................................................19
Hot plugging................................................................................................................................................................................... 19
Mounting.......................................................................................................................................................................................... 19
Grounding........................................................................................................................................................................................ 20
Machine wiring guidelines......................................................................................................................................................... 21
Machine welding guidelines......................................................................................................................................................21
Technical Information
PLUS+1® CS10 Wireless Gateway
Contents
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Literature title Document type Literature ID
PLUS+1®CS10 Family Technical Information User Guide BC314255793849
PLUS+1®CS10 Data Sheet Data Sheet AI314170881786
PLUS+1®GUIDE Software User Manual Operation Guide AQ152886483724
Comprehensive technical literature is online at www.danfoss.com
Technical Information (TI)
A TI is comprehensive information for engineering and service personnel to reference.
Module product Data Sheet (DS)
A module product DS contains summarized information and parameters that are unique to an individual
PLUS+1®module, including:
•Numbers and types of inputs and outputs
•Module connector pin assignments
•Module maximum current capacity
•Module sensor power supply (if present) current capacity
•Module installation drawing
•Module weights
•Product ordering information
API specifications (API)
Module API specifications contain detailed information about the module BIOS. PLUS+1®BIOS
functionality is pin dependent. Pins are defined in module data sheets as C (connector number) p (pin
number).
API specifications include:
•Variable name
•Variable data type
•Variable direction (read/write)
•Variable function and scaling
Module API specifications are the definitive source of information regarding PLUS+1®module pin
characteristics.
PLUS+1®GUIDE User Manual
The Operation Manual (OM) details information regarding the PLUS+1®GUIDE tool used in building PLUS
+1®applications. This OM covers the following broad topics:
•How to use the PLUS+1®GUIDE graphical application development tool to create machine
applications
•How to configure module input and output parameters
•How to download PLUS+1®GUIDE applications to target PLUS+1®hardware modules
•How to upload and download tuning parameters
•How to use the PLUS+1®Service Tool
Technical Information
PLUS+1® CS10 Wireless Gateway
Literature references
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OEM responsibility
The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all
consequences that might occur. Danfoss has no responsibility for any consequences, direct or indirect,
caused by failures or malfunctions.
•Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained
equipment.
•Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the
system being programmed in a manner that jeopardizes safety.
•All safety critical systems shall include an emergency stop to switch off the main supply voltage for
the outputs of the electronic control system. All safety critical components shall be installed in such a
way that the main supply voltage can be switched off at any time. The emergency stop must be easily
accessible to the operator.
Technical Information
PLUS+1® CS10 Wireless Gateway
User liability and safety statements
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CS10 Wireless gateway
W
Warning
This device is not intended for safety-related applications and shall not be used for remote control or
critical data communication.
The Danfoss PLUS+1®CS10 Wireless Gateway is engineered by security experts and designed for the
harsh environments common with Off-Highway equipment. The CS10 is a rugged and secure wireless
device for machine monitoring – locally or remotely.
CS10 Gateway enables a CAN system with Bluetooth®connectivity to a smart mobile application for
diagnosis and updates. Connect any two CAN systems by adding a second CS10 to support the CAN
Bridging functionality. In addition, the CS10 is a wireless replacement for wired connection interfaces like
the CG150.
Secure data encryption and a flexible device API further enhance reliability and integration with existing
applications.
Default settings
The device is shipped with standard settings for WiFi. To gain access to the CAN bus, the SSID and
password must be changed from default.
WiFi works by default as an access point with the SSID being 'DanfossCS10_MAC address' and the
password 'being the device's seriel number.
Specification WiFi
The WiFi functionality offers the possibility to configure and operate wireless networks. There are two
operation modes: “Access point” and “Station mode”. In Access point mode other devices connect to the
CS10 device; In Station mode the CS10 device is able to connect to a wireless network providing gateway.
Document purpose
The main purpose of this document is to provide electrical, mechanical, and configuration details of the
CS10 Wireless Gateway.
Abbreviations
SSID the identifier (name) of a network
IP address a numerical label assigned to each device connected to a network
DHCP a network management protocol used on Internet Protocol (IP) networks, whereby a DHCP
server dynamically assigns an IP address and other network configuration parameters to
each device on the network, so they can communicate with other IP networks
Baudrate the rate at which information is transferred in a communication channel
M2M Machine to machine
Technical Information
PLUS+1® CS10 Wireless Gateway
Overview
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Connecting wirelessly to CS10
A connection between the Service Tool hosting device and the CS10 device via WiFi is a precondition. As
with the M2M functionality there are two connection options:
1. In the peer to peer mode the CS10 must be configured as an access point. A connection to the CS10
needs to be established using the WiFi menu in the operating system of the Service Tool hosting
device.
2. Alternatively, both devices can be connected to the same router.
The Service Tool gateway needs to be changed to "PLUS+1®Interlink” using the menu Communications
> Gateway > PLUS+1 > Interlink > Enable.
In the list Devices double-click the device with the matching device EID. The device EID can be found on
the page M2M. The CS10 might have another node address if it was connected to another gateway
previously. If so, in the menu select Replace Missing ECU and former address will be replaced by the
current address of the device.
While in an M2M bridge, making an Interlink connection will break the M2M bridge functionality.
Overview
The keyswitch shutdown mode reduces the current consumption to a minimum and no functionality is
provided. Setting the Enable checkbox to true makes the device monitor the C1p05 pin and enter the
low power mode as soon as the pin voltage goes to GND. The Shutdown delay time parameter provides
the time by which entering the low power mode is delayed in seconds.
To have a remote connection to the CS10 via the internet, Proxy Enable flag must be set to true.
Disabling the option requires a power cycle or Device Restart.
The diagnostic address can be configured byapplying the appropriate value to the field Nodeaddress
and pressing the Save button. Changing this requires a power cycle or Device Restart.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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All device settings can be reset to their default values by using the Reset device button or by connecting
the C1p06 input to supply voltage for at least 10 seconds. Leave this pin open If resetting the device by
C1p06 is not intended.
Pressing the Device Restart button reboots the application and can be used as an alternative for a power
cycle.
Station mode
1. Go to the WiFi Configuration page and set “Station mode” as Operation mode.
2. If Autoenable is selected, the selected mode will be enabled once the device is powered.
3. Enter the SSID and Password of the network to be connected to.
4. If Autoconnect is selected, once the device is powered it will automatically try to connect to the
configured network.
5. Select the appropriate Country code.
6. If DHCP mode is set to "DHCP diabled" adjust the following settings:
•IP address and Network mask for the identification of the CS10 device,
•Gateway address and Gateway metric for identifying the AP to connect to,
•Primary DNS-server IPv4 addr and Secondary DNS-server IPv4 addr must be set to gather the
IP address of an URI.
When DHCP mode is set to “DHCP enabled” no further settings need to be done.
Using the Save button downloads the data to the device. The actual settings are shown in the section
Actual settings.
Using the Reset button applies a default set of standard parameters.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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On the WiFi Connection page, client status shows the connection status of the CS10 device.
Enable/Disable activates/deactivates the WiFi unit of the device, the actual status is indicated by the LED
WiFi enabled. When using the Connect button the device tries to connect to the access point defined in
the WiFi Connection.
The name of the network client is shown in the field SSID. The Mode field indicates if the connection has
been established. Link quality shows the quality of the connection when it’s established.
Connection IPv4 address shows the assigned network address.
The section AP list shows the networks available. Using the Scan button starts a scan for available
networks.
The number of available networks is shown in the field Number of access points, the first element to be
shown in the list can be selected with the Start index field.
For each available network the SSID, signal quality, signal level and the security type are provided.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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Access point
1. Go to the WiFi Configuration page and set “Access point” as Operation mode
2. If Autoenable is set the automatically enable itself when the device is powered
3. Select SSID and Password for identifying the network
4. Select the appropriate Channel
5. Set the address of the access point to be created in in IPv4 address and Netmask
6. If DHCP enable is set all clients that connect as DHCP client automatically retrieve an address from
the range defined in the fields IPv4 start address and IPv4 end address for the time defined in the
field Lease time
7. Using the Save button downloads the data to the device. The actual settings are then shown in the
section Actual settings
Using the Reset button applies a set of default parameter.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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On the WiFi Connection page, the status of the configured access point is shown in the section AP
status.
Enable/Disable activates/deactivates the Access point unit of the device manually, the actual status is
indicated by the LED AP enabled.
A list of the devices connected to the access point is provided in the section Connected clients.
The number of clients is shown in the field Amount. In the field Index the device at this index in the list is
shown when applying the GoToIndex button. The MAC address and IPv4 address are then shown in the
corresponding fields.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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CAN
The CAN section provides the possibility to setup a set of messages to be received.
The desired baudrate for the CAN unit needs to be set in the field Baudrate.
When the baudrate has changed this setting activates after the next power cycle or by using the
DeviceRestart button on the Overview page.
For each signal to be received the ID, Indicator for extended ID (Ext ID) and Mask must be applied. The
option Protect leaves the latest received message at the output of the corresponding CAN receiver.
Pressing the Save button sends the applied configuration to the device.
Using the Reset button applies a set of default parameters.
When a corresponding message has been received its parameter appears in the fields Received ID,
Length and Data. The LED indicates if the message has been received during the previous second.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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M2M
The M2M Bridge establishes a connection that transmits CAN messages between CS10 devices using an
existing WiFi-connection between them. The two devices can be connected peer to peer where one
device is configured as an Access point, and the other one is configured to station mode (DHCP must be
disabled). Alternatively, both can be configured to station mode to connect to a router, in this case DHCP
needs to be enabled.
For a successful M2M configuration one device needs to be configured as a master, the other one as a
slave using the field Role.
For the slave only the Local Password must be applied which needs to match the Remote Password of
the master device. Due to its multipurpose meaning the local password can be found on the Overview
page.
For the master device the following settings must be applied. The operation mode can be set in the field
Remote EID mode. In auto-mode a connection to the first accessible Interlink-device to be found is
established while in manual mode a connection to the device with the Interlink EID to be set in the field
Remote EID is established. To connect to a device the remote password must be applied in the field
Remote Password where it must match the local password of the slave device. If the option Autoenable
is set, the M2M unit is automatically enabled when the device is powered. The set of messages to be
transferred to and from the connected device is defined in the sections Remote/Local filter
configuration . In the dropdown list above there are three options available where “Pass all messages”
let’s all messages pass through while “Block all messages” let’s no message pass through. The option
“Define messages” offers the opportunity to explicitly select up to 10 messages to be transmitted. If the
set of Filter/Mask is set to 0 for both all messages will pass the bridge. If the set of Filter/Mask is set to
0x80000000 for both the message is blocked. In the Output filter configuration section all outgoing
messages are defined, while in the Input filter configuration section all incoming messages are defined.
All these settings get applied to the device when pressing the button Save.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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The master device automatically starts to establish a connection as soon as it’s enabled. The current
status of the connection is shown under Status.
Using the Reset button applies a set of default parameters.
LEDs
There are four LEDs on every CS10 module: one blue, one white, one green, and one red. These are under
application software control of the primary processor.
Technical Information
PLUS+1® CS10 Wireless Gateway
Configuration
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Nonfunctional specifications
PLUS+1®compliance development
Applicable company software development standards must be adhered to. At time of initial
development Danfoss Power Solutions SW PDP v5.00 (70036901v5.00) is the adopted standard.
Technical Information
PLUS+1® CS10 Wireless Gateway
Programming
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Environmental testing criteria
Specifications
Operating temperature (ambient) – 30°C to 70°C
Storage temperature – 40°C to 85°C
IP rating (with mating connector attached) IP 67
C
Caution
With DEUTSCH DTM06-6S or equivalent mating connector attached
Operating input voltage 6 to 36 VDC
Operating input current 100 mA at 24 VDC
Power consumption 2.4 W
Shutdown current 1 mA max at 24 VDC
Vibration IEC 60068-2-64
EMI/RFI rating 100 V/M
Weight 110 g
Chemical environment
Description Applicable standard Comment
Chemical resistance ISO 16750-5
Mechanical environment
Description Applicable standard Comment
Vibration IEC 60068-2-64 test Fh
Bump IEC 60068-2-29 test Eb
Shock IEC 60068-2-27 Ea
Free fall IEC 60068-2-32 Ed
Electrical/electromagnetic
Description Applicable standard Comment
EMC emission ISO 13766
EMC immunity ISO 13766
Electrostatic discharge EN 61000-4-2, SAE J1113-13
Auto electrical transients ISO 7637-2 & -3
Short circuit protection 504H0027
Reversed polarity protection
Reversed polarity logic power
Reversed polarity battery power
504H0027
Technical Information
PLUS+1® CS10 Wireless Gateway
Product ratings
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Power
Module supply voltage/maximum current ratings
CS10 modules are designed to operate with a nominal 6 to 36 Vdc power supply.
The modules will survive with full functionality if the supply voltage remains below 36 Vdc.
Specifications
Description Units Minimum Maximum Comment
Allowed voltage at pin V 36
Allowed module current A 0.3
C
Caution
PCB damage may occur.
To prevent damage to the module all module power supply + pins must be connected to the vehicle
power supply to support advertised module maximum output current capacity. DO NOT use module
power supply + pins to supply power to other modules on a machine.
Modules housing
CS10 module housing features are ultrasonically welded together with an assembly that is tamper-proof.
Once assembled at the factory, the housing cannot be opened for service.
C
Caution
Warranty will be voided if device is opened.
Device is not field serviceable. Do not open the device.
Technical Information
PLUS+1® CS10 Wireless Gateway
Product ratings
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Dimensions
Mounting dimensions (mm [in] and pin assignments
144.00 [5.67]
50.80 [2.00]
45.00 [1.78]
30.00 [0.12]
0.50 [0.02]
120.10 [4.73]
79.50 [3.13]
Connector
CS10modules use DEUTSCH connectors. The approved mating connector is the DEUTSCH DTM06-6S
Plug. Danfoss assembles mating connector kits, referred to as a bag assembly.
4
5
6
3
2
1
Pin connector
Pin Function Pin Function
1 GND 4 CAN Low
2 Power 5 Key Switch
3 CAN High 6 CAN Shield / Pairing
Hot plugging
Machine power should be off when connecting CS10 modules to mating connectors.
Mounting
Care must be taken to insure that the module connector is positioned so that moisture drains away from
the connector.
Provide strain relief for mating connector wires.
Fasteners
Recommended outer diameter (OD)
M6
Technical Information
PLUS+1® CS10 Wireless Gateway
Product installation and start-up
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Grounding
Proper operation of any electronic control system requires that all control modules including displays,
microcontrollers and expansion modules be connected to a common ground. A dedicated ground wire
of appropriate size connected to the machine battery is recommended.
Technical Information
PLUS+1® CS10 Wireless Gateway
Product installation and start-up
20 | ©Danfoss | November 2020 BC356772124151en-000102