Danfoss VACON NXP FI9 User manual

Operating Guide
VACON® NXI Inverters FI9-FI14

Contents
1 Introduction 8
1.1 Purpose of this Operating Guide 8
1.2 Additional Resources 8
1.3 Disposal 8
1.4 Type Approvals and Certifications 8
1.5 Start up Quick Guide 9
2 Safety 11
2.1 Danger and Warnings 11
2.2 Cautions and Notices 12
3 Product Overview 15
3.1 Introduction 15
3.2 Manual Version 16
3.3 Package Label 16
3.4 Description of the Type Code 17
3.5 Enclosure Sizes 19
3.6 Available Protection Ratings 21
3.7 Available EMC Classes 21
3.8 Control Panel 22
3.8.1 Keypad 22
3.8.2 Display 23
3.8.3 Basic Menu Structure 24
4 Receiving the Delivery 25
4.1 Checking the Delivery 25
4.2 Storing the Product 25
4.3 Lifting the Product 25
5 Mounting the Unit 27
5.1 Environmental Requirements 27
5.1.1 General Environmental Requirements 27
5.1.2 Ambient Temperature and Derating 27
5.1.3 High Altitude Installation 28
5.2 Cooling Requirements 29
5.2.1 General Cooling Requirements 29
5.2.2 Cooling of FI9 to FI14 29
5.2.3 Ventilation of the Cabinet 31
5.3 Installation Sequence for Inverters 33
ContentsOperating Guide | VACON® NXI Inverters FI9-FI14
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6 Electrical Installation 34
6.1 Cable Connections 34
6.1.1 General Cable Requirements 34
6.1.2 UL Standards on Cabling 34
6.1.3 Cable Selection and Dimensioning 34
6.1.4 Fuse Selection 35
6.2 Grounding 35
6.3 EMC-compliant Installation 36
6.4 Get Access and Locate the Terminals 37
6.4.1 Get Access and Locate the Terminals for FI9-FI12 37
6.4.2 Get Access and Locate the Terminals for FI13-FI14 39
6.5 Installing the Cables 40
6.5.1 Additional Instructions for Cable Installation 40
6.5.2 Installing the Cables, FI9-FI14 40
7 Control Unit 42
7.1 Control Unit Components 42
7.2 Control Voltage (+24 V/EXT +24 V) 42
7.3 Control Unit Cabling 43
7.3.1 Selection of the Control Cables 43
7.3.2 Control Terminals on OPTA1 44
7.3.2.1 Digital Input Signal Inversions 45
7.3.2.2 Jumper Selections on the OPTA1 Basic Board 46
7.3.3 Control Terminals on OPTA2 and OPTA3 47
7.4 Fiber Cable Connections 49
7.4.1 Connecting the Optic Fiber Cables 51
7.5 Installation of Option Boards 53
7.6 Galvanic Isolation Barriers 53
8 Using the Control Panel 55
8.1 Navigating on the Control Panel 55
8.2 Using the Monitoring Menu (M1) 55
8.2.1 Monitored Values 56
8.3 Using the Parameter Menu (M2) 57
8.3.1 Finding the Parameter 57
8.3.2 Selecting Values 58
8.3.3 Editing the Values Digit by Digit 59
8.4 Using the Keypad Control Menu 60
8.4.1 Finding the Keypad Control Menu 60
8.4.2 Keypad Control Parameters M3 61
8.4.3 Changing the Control Mode 61
8.4.4 Changing the Rotation Direction 62
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8.4.5 Disabling the Stop Motor Function 62
8.4.6 Special Functions in Keypad Control Menu 63
8.4.6.1 Selecting the Keypad as the Control Mode 63
8.4.6.2 Copying the Frequency Reference Set to the Control Panel 63
8.5 Using the Active Faults Menu (M4) 63
8.5.1 Finding the Active Faults Menu 63
8.5.2 Examining the Fault Time Data Record 64
8.5.3 Fault Time Data Record 64
8.6 Using the Fault History Menu (M5) 65
8.6.1 Fault History Menu (M5) 65
8.6.2 Resetting the Fault History 66
8.7 Using the System Menu (M6) 66
8.7.1 Finding the System Menu 66
8.7.2 System Menu Functions 66
8.7.3 Changing the Language 69
8.7.4 Changing the Application 69
8.7.5 Copy Parameters (S6.3) 70
8.7.5.1 Saving Parameter Sets (Parameter Sets S6.3.1) 70
8.7.5.2 Uploading Parameters to Control Panel (Up To Keypad, S6.3.2) 71
8.7.5.3 Downloading Parameters to Drive (Down From Keypad, S6.3.3) 71
8.7.5.4 Activating or Deactivating the Automatic Parameter Back-up (P6.3.4) 71
8.7.5.5 Comparing the Parameters 72
8.7.6 Security 73
8.7.6.1 Finding the Security Menu 73
8.7.6.2 Passwords 73
8.7.6.3 Setting a Password 73
8.7.6.4 Entering a Password 74
8.7.6.5 Deactivating the Password Function 74
8.7.6.6 Locking a Parameter 74
8.7.6.7 Start-up Wizard (P6.5.3) 75
8.7.6.8 Activating/Deactivating the Start-up Wizard 75
8.7.6.9 Enabling/Disabling the Change of Multimonitoring Items 75
8.7.7 Keypad Settings 76
8.7.7.1 Finding the Keypad Settings Menu 76
8.7.7.2 Changing the Default Page 76
8.7.7.3 Default Page in the Operating Menu (P6.6.2) 77
8.7.7.4 Setting the Timeout Time 77
8.7.7.5 Contrast Adjustment (P6.6.4) 77
8.7.7.6 Backlight Time (P6.6.5) 77
8.7.8 Hardware Settings 77
8.7.8.1 Finding the Hardware Setting Menu 77
8.7.8.2 Setting the Internal Brake Resistor Connection 78
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8.7.8.3 Fan Control 78
8.7.8.4 Changing the Fan Control Settings 79
8.7.8.5 HMI Acknowledge Timeout (P6.7.3) 79
8.7.8.6 Changing the HMI Acknowledge Timeout 79
8.7.8.7 Changing the Number of Retries to Receive HMI Acknowledgement (P6.7.4) 80
8.7.8.8 Sine Filter (P6.7.5) 80
8.7.8.9 Pre-charge Mode (P6.7.6) 80
8.7.9 System Info 80
8.7.9.1 Finding the System Info Menu 80
8.7.9.2 Total Counters (S6.8.1) 80
8.7.9.3 Trip Counters (S6.8.2) 81
8.7.9.4 Resetting the Trip Counters 81
8.7.9.5 Software (S6.8.3) 81
8.7.9.6 Applications (S6.8.4) 82
8.7.9.7 Examining the Application Page 82
8.7.9.8 Hardware (S6.8.5) 82
8.7.9.9 Checking the Status of an Option Board 82
8.7.9.10 Debug Menu (S6.8.7) 83
8.8 Using the Expander Board Menu 83
8.8.1 Expander Board Menu 83
8.8.2 Examining the Connected Option Boards 83
8.8.3 Finding the Option Board Parameters 84
8.9 Further Control Panel Functions 84
9 Commissioning 85
9.1 Safety Checks before Starting the Commissioning 85
9.2 Commissioning the Inverter 86
9.3 Measuring the Cable and Motor Insulation 86
9.3.1 Insulation Checks of the Motor Cable 87
9.3.2 Insulation Checks of the DC Supply Cable 87
9.3.3 Insulation Checks of the Motor 87
9.4 Testing the Inverter after Commissioning 88
9.5 RUN Test without Load 88
9.6 Start-up Test 88
9.7 Motor Run Checklist 89
10 Maintenance 90
10.1 Maintenance Schedule 90
10.2 Reforming the Capacitors 90
11 Fault Tracing 93
11.1 General Information on Fault Tracing 93
11.2 Resetting a Fault 93
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11.3 Creating Service Info File 94
12 Specifications 95
12.1 Weights of the Inverter 95
12.2 Dimensions 95
12.2.1 Dimensions for FI9 96
12.2.2 Dimensions for FI10 97
12.2.3 Dimensions for FI12 98
12.2.4 Dimensions for FI13-FI14 100
12.2.5 Dimensions for Control Unit 102
12.3 Principal Connection Diagrams 102
12.3.1 Principal Connection Diagram for FI9/FI10 103
12.3.2 Principal Connection Diagram for FI12 107
12.3.3 Principal Connection Diagram for FI13 111
12.3.4 Principal Connection Diagram for FI14 114
12.4 Cable and Fuse Sizes 115
12.4.1 Fuse Sizes for 465–800 V DC (380–500 V AC) 116
12.4.2 Cable Sizes for 465–800 V DC (380–500 V AC) 117
12.4.3 Terminal Sizes for 465–800 V DC (380–500 V AC) 118
12.4.4 Fuse Sizes for 640–1100 V DC (525–690 V AC) 119
12.4.5 Cable Sizes for 640–1100 V DC (525–690 V AC) 120
12.4.6 Terminal Sizes for 640–1100 V DC (525–690 V AC) 122
12.5 Tightening Torques of the Terminals 123
12.6 Power Ratings 123
12.6.1 Overload Capability 123
12.6.2 Power Ratings for Motor Voltage 380–500 V, Supply Voltage 465–800 V DC 125
12.6.3 Power Ratings for Motor Voltage 525–690 V, Supply Voltage 640–1100 V DC 126
12.7 Technical Data 127
12.8 DC Currents, Supply Voltage 465–800 V DC 131
12.9 DC Currents, Supply Voltage 640–1100 V DC 132
12.10 Faults and Alarms 132
ContentsOperating Guide | VACON® NXI Inverters FI9-FI14
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1 Introduction
1.1 Purpose of this Operating Guide
This operating guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified
personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instructions
and general warnings. Always keep this operating guide available with the drive.
1.2 Additional Resources
Other resources are available to understand advanced AC drive functions and programming.
• The VACON® NX manuals provide greater detail on working with parameters and show many application examples.
• The VACON® NX I/O Boards User Manual gives more information on the I/O boards and their installation.
• Instructions for operation with option boards and other optional equipment.
Supplementary publications and manuals are available from Danfoss.
NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://
www.danfoss.com/en/service-and-support/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informations
de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.
1.3 Disposal
Context:
Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with
local and currently valid legislation.
1.4 Type Approvals and Certifications
The following list is a selection of possible type approvals and certifications for Danfoss drives:
Introduction
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089
NOTICE
The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local
Danfoss office or partner.
1.5 Start up Quick Guide
Context:
Do at minimum these procedures during the installation and commissioning.
If there are problems, speak to the local distributor.
VACON Ltd is not responsible for the use of the inverters against the instructions.
Introduction
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Procedure
1. Check that the delivery agrees to the order, see 4.1 Checking the Delivery.
2. Before starting the commissioning, read carefully the safety instructions in 2.1 Danger and Warnings and 2.2 Cautions and Notices.
3. Before the mechanical installation, check the minimum clearances around the unit ( 5.2.2 Cooling of FI9 to FI14) and check the
ambient conditions in 12.7 Technical Data.
4. Check the dimensions of the motor cable, DC supply cable, mains fuses, and check the cable connections. Read 6.1 Cable
Connections, 6.3 EMC-compliant Installation, and 6.2 Grounding.
5. Obey the installation instructions, see 6.5.2 Installing the Cables, FI9-FI14.
6. Find information on the control connections in 7.3.2 Control Terminals on OPTA1.
7. If the start-up wizard is active, select the language of the control panel and the application. Accept the selections with the Enter
button. If the start-up wizard is not active, obey the instructions a and b.
ASelect the language of the control panel from the Menu M6, page 6.1. For instructions, see 8.7.3 Changing the Language.
BSelect the application from the Menu M6, page 6.2. For instructions, see 8.7.4 Changing the Application.
8. All parameters have factory default values. To make sure that the AC drive operates correctly, make sure that these group G2.1
parameters have the same data as the nameplate. For more information on the parameters in the list, see the VACON® All in One
Application Manual.
• Nominal voltage of the motor
• Nominal frequency of the motor
• Nominal speed of the motor
• Nominal current of the motor
• Motor cos phi
9. Obey the commissioning instructions, see 9.2 Commissioning the Inverter.
The VACON® NX Inverter is ready for operation.
Introduction
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2 Safety
2.1 Danger and Warnings
DANGER
SHOCK HAZARD FROM INVERTER POWER UNIT COMPONENTS
The inverter power unit components are live when the inverter is connected to DC supply. A contact with this voltage can lead
to death or serious injury.
-Do not touch the components of the power unit when the inverter is connected to DC supply. Before connecting the
inverter to DC supply, make sure that the covers of the inverter are closed.
DANGER
SHOCK HAZARD FROM INVERTER TERMINALS
The motor terminals U, V, W, the brake resistor terminals, or the DC terminals are live when the inverter is connected to DC
supply, also when the motor does not operate. A contact with this voltage can lead to death or serious injury.
-Do not touch the motor terminals U, V, W, the brake resistor terminals, or the DC terminals when the inverter is connected
to DC supply. Before connecting the inverter to DC supply, make sure that the covers of the inverter are closed.
DANGER
SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE
The terminal connections and the components of the drive can be live 5 minutes after the inverter is disconnected from the DC
supply and the motor has stopped. Also the load side of the inverter can generate voltage. A contact with this voltage can lead
to death or serious injury.
-Before doing electrical work on the inverter:
• Disconnect the inverter from the DC supply and make sure that the motor has stopped.
• Lock out and tag out the power source to the inverter.
• Make sure that no external source generates unintended voltage during work.
• Wait 5 minutes before opening the cabinet door or the cover of the inverter.
• Use a measuring device to make sure that there is no voltage.
WARNING
SHOCK HAZARD FROM INVERTER CONTROL TERMINALS
The control terminals can have a dangerous voltage also when the drive is disconnected from DC supply. A contact with this
voltage can lead to injury.
-Make sure that there is no voltage in the control terminals before touching the control terminals.
Safety
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WARNING
ACCIDENTAL MOTOR START
When there is a power-up, a power break, or a fault reset, the motor starts immediately if the start signal is active, unless the
pulse control for Start/Stop logic is selected. If the parameters, the applications or the software change, the I/O functions
(including the start inputs) can change. If you activate the auto reset function, the motor starts automatically after an automatic
fault reset. See the Application Guide. Failure to ensure that the motor, system, and any attached equipment are ready for start
can result in personal injury or equipment damage.
-Disconnect the motor from the drive if an accidental start can be dangerous. Make sure that the equipment is safe to
operate under any condition.
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
-Ensure the correct grounding of the equipment by a certified electrical installer.
WARNING
SHOCK HAZARD FROM PE CONDUCTOR
The drive can cause a DC current in the PE conductor. Failure to use a residual current-operated protective (RCD) device Type B
or a residual current-operated monitoring (RCM) device can lead to the RCD not providing the intended protection and
therefore can result in death or serious injury.
-Use a type B RCD or RCM device on the mains side of the drive.
2.2 Cautions and Notices
CAUTION
DAMAGE TO THE AC DRIVE FROM INCORRECT MEASUREMENTS
Doing measurements on the AC drive when it is connected to mains can damage the drive.
-Do not do measurements when the AC drive is connected to mains.
CAUTION
DAMAGE TO THE AC DRIVE FROM INCORRECT SPARE PARTS
Using spare parts that are not from the manufacturer can damage the drive.
-Do not use spare parts that are not from the manufacturer.
Safety
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CAUTION
DAMAGE TO THE AC DRIVE FROM INSUFFICIENT GROUNDING
Not using a grounding conductor can damage the drive.
-Make sure that the AC drive is always with a grounding conductor that is connected to the grounding terminal that is
identified with the PE symbol.
CAUTION
CUT HAZARD FROM SHARP EDGES
There can be sharp edges in the AC drive that can cause cuts.
-Wear protective gloves when mounting, cabling, or doing maintenance operations.
CAUTION
BURN HAZARD FROM HOT SURFACES
Touching surfaces, which are marked with the 'hot surface' sticker, can result in injury.
-Do not touch surfaces which are marked with the 'hot surface' sticker.
NOTICE
DAMAGE TO THE AC DRIVE FROM STATIC VOLTAGE
Some of the electronic components inside the AC drive are sensitive to ESD. Static voltage can damage the components.
-Remember to use ESD protection always when working with electronic components of the AC drive. Do not touch the
components on the circuit boards without proper ESD protection.
NOTICE
DAMAGE TO THE AC DRIVE FROM MOVEMENT
Movement after installation can damage the drive.
-Do not move the AC drive during operation. Use a fixed installation to prevent damage to the drive.
NOTICE
DAMAGE TO THE AC DRIVE FROM INCORRECT EMC LEVEL
The EMC level requirements for the AC drive depend on the installation environment. An incorrect EMC level can damage the
drive.
-Before connecting the AC drive to the mains, make sure that the EMC level of the AC drive is correct for the mains.
NOTICE
RADIO INTERFERENCE
In a residential environment, this product can cause radio interference.
-Take supplementary mitigation measures.
Safety
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NOTICE
MAINS CONNECTION DEVICE
If the AC drive is used as a part of a machine, the machine manufacturer must supply a mains disconnection device (refer to EN
60204-1).
NOTICE
MALFUNCTION OF FAULT CURRENT PROTECTIVE SWITCHES
Because there are high capacitive currents in the AC drive, it is possible that the fault current protective switches do not
operate correctly.
NOTICE
VOLTAGE WITHSTAND TESTS
Doing voltage withstand tests can damage the drive.
-Do not do voltage withstand tests on the AC drive. The manufacturer has already done the tests.
Safety
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3 Product Overview
3.1 Introduction
The figure presents the block diagram of the VACON® NX inverter. The inverter mechanically consists of 2 units: the power unit and the
control unit.
The power unit contains an inverter bridge which consists of IGBT switches and produces a symmetrical, 3-phase PWM-modulated AC
voltage to the motor. To protect the DC-link capacitors, capability of DC-charging is required.
The motor and application control block is based on microprocessor software. The microprocessor controls the motor based on the
information it receives through measurements, parameter settings, control I/O, and control panel.
The motor and application control block controls the motor control ASIC which, in turn, calculates the IGBT positions. Gate drivers
amplify these signals for driving the IGBT inverter bridge.
U
V
W
B+
B-
Power
Supply
Measure-
ments
IGBT
bridge
Driver
Fan
Control
Unit
Power
Unit
Control
I/O
Slot A
I/O
Slot B
I/O
Slot C
I/O
Slot D
I/O
Slot E
ASIC
Control
Panel
e30bh445.10
Illustration 1: Block Diagram of VACON® NX Inverter
Product Overview
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The control panel constitutes a link between the user and the inverter. The control panel is used for parameter setting, reading status
data and giving control commands. It is detachable and can be operated externally and is connected via a cable to the inverter. Instead
of the control panel, a PC can be used to control the inverter when connected through a similar cable (VACON® RS232PC –1.5M).
The basic control interface and the parameters (the Basic Application) are easy to use. If a more versatile interface or parameters are
required, a more suitable application can be selected from the "All in One" Application Package. See the "All in One" Application
Manual for more information on the different applications. Custom application development can be done with VACON® Programming
tool and standard PLC programming languages defined in the IEC 61131/3. External control PLC can be replaced with VACON® NXP
control unit in many applications due to extensive I/O and fieldbus options and easy programmability.
Optional I/O expander boards that increase the number of inputs and outputs to be used are also available. For more information,
contact the Manufacturer or your local distributor.
3.2 Manual Version
This manual is regularly reviewed and updated. All suggestions for improvement are welcome.
The original language of this manual is English.
Table 1: Manual and Software Version
Edition Remarks
DPD00909EStructure and layout of the manual changed.
3.3 Package Label
The package label gives detailed information about the delivery.
Product Overview
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A B
H
G
F
E
D
C
I
e30bf961.10
1003322235
V00001687465
NXP00875-A2H1SSS-A1A2000000
171208
B.ID :
S/ N:
Type:
AC DRI VE
V00001687465
7DP-008752-116SC8
Made in Finland
Danfoss A/S, 6430 Nordborg, Denmark
135X9219
87A 40°C / 72A 50°C
87A 40°C / 72A 50°C
45kW:400V / 60HP:480V
IP21/Type1
3~AC,0-Uin, 0-320Hz,
Uin:3~AC,380-500V, 50/60Hz,
POWER :
OUTPUT:
INPUT:
Danfoss Limited
0018131571
NXP00002V195
Ma rks:
Cust. Or d. No :
Appl icat ion :
Firm w are :
7DP-008752-116SC8
Code:
AThe batch ID
CThe type code
EThe mains voltage
GThe protection rating
IThe order number of the customer
BThe order number of VACON®
DThe serial number
FThe nominal output current
HThe firmware code
Illustration 2: Package Label of VACON® NX AC Drives (Example)
3.4 Description of the Type Code
The type code of VACON® is made of standard codes and optional codes. Each part of the type code agrees to the data in the order.
Example:
The code can have this format, for example:
• NXI00035-A2T0ISF-A1A2C30000+DNOT
Table 2: Description of the Type Code
Code Description
VACON This part is same for all the products.
Product Overview
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Code Description
NXI The product range:
• NXI = VACON® NX Inverter
0003 The drive rating in amperes. For example, 0003 = 3 A
5 The mains voltage:
• 5 = 380–500 V
• 6 = 525–690 V (IEC)
A The control panel:
• A = standard (text display)
• B = no local control panel
• F = dummy keypad
• G = graphical display
2 The protection rating:
• 0 = IP00
• 2 = IP21 (UL Type 1)
• 5 = IP54 (UL Type 12)
T The EMC emission level:
• T = complies with the standard IEC/EN 61800-3 + A1 when used in IT networks (C4).
0The brake chopper: (1)
• 0 = No brake chopper
ISF The hardware changes:
• The supply, the first letter (Xxx):
- I = INU - no charging circuit
- 2 = AFE module
- 5 = AFE module + LCL filter
- 8 = BCU brake chopper unit
• The mounting, the second letter: (xXx):
- S = Standard air cooled drive
- U = Standard air cooled power unit - external supply for main fan
• The boards, the third letter (xxX):
- F= Fiber connection, standard boards
- G = Fiber connection, varnished boards
Product Overview
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Code Description
A1A2C30000 The option boards. 2 characters for each slot. 00 = the slot is not used
The option board abbreviations:
• A = basic I/O board
• B = expander I/O board
• C = fieldbus board
• D = special board
For example, C3 = PROFIBUS DP
+DNOT The optional codes. There are many options.
The options that are related to ordering of paper manuals are:
• +DNOT = No paper manuals, only Quick Guide and Safety Guide
• +DPAP = With English paper manuals
• +DPAP+DLDE = With German paper manuals
1Not used for NX Inverters.
3.5 Enclosure Sizes
Example:
The codes for nominal current and nominal mains voltage are part of the type code (see 3.4 Description of the Type Code) on the
package label (see 3.3 Package Label). Use these values to find out the enclosure size of the AC drive from the table.
In the example "NXI00035-A2H1SSS-A1A2C30000+DNOT", the code for nominal current is 0003 and the code for nominal mains
voltage is 5.
Product Overview
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Table 3: Enclosure Sizes
Nominal mains voltage Nominal current Enclosure size
5 (465–800 V DC, 380–500 V AC) 0168 FI9
0205
0261
0300
0385 FI10
0460
0520
0590 FI12
0650
0730
0820
0920
1030
1150 FI13
1300
1450
1770 FI14
2150
2700
Product Overview
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