Dangerous power FUSION User manual

USER MANUAL

TABLE OF CONTENT
Table of Content.........................................................................................................2
Warning.....................................................................................................................3
Pending No................................................................................................................3
Statement of Liability.................................................................................................3
Disclaimer.................................................................................................................4
Limited Warranty........................................................................................................4
Features.....................................................................................................................5
Inside the Package......................................................................................................5
Power Source.............................................................................................................5
Air Source.................................................................................................................6
2
N and Compressed Air...............................................................................................6
Disconnecting Air System..........................................................................................6
Pressure Adjustment..................................................................................................7
OPR Adjustment........................................................................................................7
LPR Adjustment.........................................................................................................7
Trigger Adjustment....................................................................................................8
LED Interface Operation.............................................................................................8
Activation..................................................................................................................8
Deactivation...............................................................................................................9
Board Adjustment.......................................................................................................9
External Maintenance..................................................................................................9
Sensor System Maintenance.......................................................................................10
Bolt Maintenance......................................................................................................10
Striker Maintenance..................................................................................................10
Firing Valve Maintenance..........................................................................................11
Storage and Transportation........................................................................................11
Troubleshooting.......................................................................................................12
Version 1.0 5/2006
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Eye prot ect ion must be worn at all times by the user and any person loca ted in the rang e of an
act ively used paint ball marker. The eye prot ect ion gea r must be app roved and desi gned for paint ball
use.
The Fusi on marker is no t a toy!
Misuse or carel ess use can cau se ser ious injury or dea th.
Please read the op eration manu al and warranty card before usi ng.
Always use a barr el block ing dev ice.
Always ensu re the mar ker is not pointed at any one when it is being han dled outsi de the
con fines of an act ual paint ball gam e and where prop er eye prot ect ion and equ ipment are not
being used .
This prod uct is reco mmend ed for use for adu lts 18 yea rs or older. Person under 18 must hav e
adu lt sup ervision or use only on paint ball fields meet ing ASTM st and ard F1777-97.
Operat ion Pressur e Regu lat or Pat ent No.:70 45726B1
Rapid Feed nec k Pend ing No.: 11/02 8640
Invisibl e Screw Pend ing No. : 11/256392
Reflect ing Trigg er Senso r Pend ing No. : 11/ 354808
Quick Release Beari ng Lock Pend ing No. :11/ 255822
WARNING
PENDING NO
STATEMENT OF LIABILITY
The manu fact urer assum es no respo nsi bility for thi s prod uct' s resal e or saf e oper ation upon
distribution. PROPERTY DAMAGE, BODILIY INJURY OR DEATH cou ld occ ur due to misuse,
abu se or failure to follow the manu fact urer 's inst ructi on s stated in this manu al. The manu fact urer
will assum e no respo nsi bility for ph ysi cal injury or prop er ty dam age resul ting from the use of thi s
marker .
The inform ation in this do cum ent is sub ject to cha nge without pri or notice. The manu fact urer
assum es no respo nsi bility for any er rors that app ear in this docum ent.
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Notice is hereby given that thi s owner' s manu al is part of the ar ticl e owned in whole by the
manu fact urer , known as indicat ed by this discl aimer and all illust ration s within the manu al. All
righ ts for manu fact uri ng and reprod ucing of such ar ticl es or any part thereof ar e reser ved by the
manu fact urer . Nei ther sai d article no r any part thereof may be manu fact ured or reprod uce d in any
way exc ept by the written authori zat ion from the manu fact urer . All prop riet ary rights and
inform ation are the sol e prop erty of the manu fact urer .
DISCLAIMER
LIMITED WARRANTY
DANGEROUS POWER war rants this Fusi on paint ball marker , to the ini tial retail purcha ser , to be
free from defect in ori gi nal materials and /or workm ansh ip for twelve (12) months from the ori ginal
date of pu rcha se with the follow ing exc epti on s: (a) Dispo sabl e part s (batt eries, o-r ing s, seal s, micro
switch, ai r press ure hose, rubber and /or plast ic mat erial part s, etc.) are not included in thi s limited
warranty . (b) Elect ronic part s on thi s marker are fully warranted for 30 day s from the ori gi nal date of
purcha se. (c) Bol t and striker syst ems of this marker are ful ly war ranted for 6 months from the ori ginal
date of pu rcha se. (d) Surf ace dam age s (scr atche s and nicks) or oper ation failure du e to acci den t, neg lect ,
modificat ion, normal wear , oper ator error, mai ntena nce by any on e other than an authori zed dea ler or
age nt, misuse, improp er disass embly and reassem bl y, and at tempt s made to dri ll ho les or remove met al
from the exter nal surf aces which cou ld redu ce the saf et y and /or perf orm anc e of thi s marker are no t
cov ered under this limited warranty . Purchaser is respo nsi ble for all rend ered ser vices not cov er ed under
this limited warranty , includi ng any app licab le shi pp ing cost s, labo r, and /or inst allation. DANGEROUS
POWER reser ves the right to deter mine the legit imacy of claimed defect ive ori ginal part s and their
eligi bility for cov erage under the terms of thi s warranty .
DANGEROUS POWER , its authori zed dea lers, affi liates, and /or age nts, will not be held liable
under this warranty , stat e, fede ral, or com mon law for any prod uct failure, personal inj ury, or
prop erty dam age resul ting from improp er use and /or alter ation of thi s prod uct. Any attempt to alter
the trigg er assem bly will inst antl y void yo ur war ranty and may resul t in ser ious injury. Any attempt
to alter basi c marker part s witho ut pri or written con sent from the manu fact urer will resul t in
autom atic defaul t of all exp ressed warranti es. Paint ball mar kers are no n-r efun dab le and are not
sub ject to exc han ge from manu fact urer .
This limited warranty is no n-t ransfer able and is vali d only upon present ation of a com pl eted warranty
regis tration card and ori ginal proo f of purcha se. There are no other warranti es or guar antees , exp ressed
or implied, made by the manu fact urer on this paint ball marker.
4
TM
TM
TM

250 to 30 0 psi op erating press ure
Uses N2 or com press ed air for air sou rce
Air-r am el ect ronic desi gn
Cock er com pati bl e barr el thread
ACS (anti -cho p syst em ) Delrin sel f-lub ricat ing field-st rip bolt
Quick-st rip bolt / striker syst em
Senso r trigger with 2-st ep adjust ing
LED user interface (Sem i / rampi ng)
BPS (cap at 20) Senso r
Bounce -bea m sensor syst em
Blade style trigger for lighter pull
Low-rise feed nec k
3-D mach ined body milling
Dual regu lat or syst em
ASA (air syst em ada pt er) syst em and op erating press ure gau ge
One Fusi on marker
14-inch Cock er thread 0.68 5 barr el
ASA style bo ttom front han dle regu lat or
One low press ure regu lat or (LPR)
One barr el block ing con dom
User manu al
Warranty card
Tool pac k
FEATURES
INSIDE THE PACKAGE
POWER SOURCE
One si ngle 9V batt ery as po wer sou rce.
Remov e the batt ery from Fusi on af ter each use.
Use of a long life alkali ne 9V batt ery is reco mmend ed. To replace batt ery:
1.Rem ove the 2 scr ews loca ted on the right side of gri p usi ng the sup plied HEX tool and lift
the gri p up.
2.Find the batt er y terminal and inst al l the batt ery insi de the gri p frame.
3.Replace the 2 scr ew s to rei nst all the gri p.
Make sure there that no wires ar e pinch ed when pu tting the gri p bac k.
Do not force the wire into crevices ; wires sho uld fit easi ly into allowed space.
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2
Fusi on will work with N and com press ed air.
Before attach ing the air syst em on to Fusi on, ensu re the bottom line dev ice is in place.
Always use the front han dle regu lator for ensu ring the oper ating press ure is at 250 to 300 psi .
Before attach ing the air syst em, pu t lubricat ion on the o-r ing of the ai r tank .
If there is an on/off switch present ed on the ai r syst em , shu t the air syst em off before
con nec ting it onto Fusi on.
It is reco mmend ed to maint ain the fact ory stock dual regu lat or syst em for op timum
perf orm anc e of Fusi on.
2
N and com press ed air can be extr em ely dan gerou s if not han dl e prop er ly or misused. Onl y use
prop erly cert ified cyli nd ers.
Keep ai r syst em s away from open flames or any other po tenti al fire haz ards.
Always remove the tank from Fusi on when not in use.
2
N and com press ed air are reco mmend ed for best resul ts with Fusi on .
The OPR syst em cou ld be used to ut ilize the press ure.
Pin valve type air syst em is reco mmend ed with the OPR.
AIR SOURCE
2
N AND COMPRESSED AIR
DISCONNECTING AIR SYSTEM
Becau se there might be air left insi de of Fusi on af ter usi ng, follow the inst ructi ons below to release
the press ure within.
1. Discon nec t the load er and ensu re there are no paint ball s insi de of Fusi on .
2. If there is an on/off sw itch present on the air syst em, shu t the air syst em off.
3. Turn off the sensor syst em .
4. OPR: Turni ng the adjust ment scr ew clock wise, or in, will low er the OPR's ou tput press ure.
Turni ng the adjust ment scr ew cou nt erclock wise, or ou t, will rai se the OPR's ou tput press ure.
LPR: Turni ng the adjust ment scr ew clock wise, or in, will low er the LPR's output press ure.
Turni ng the adjust ment scr ew cou nt erclock wise, or ou t, will rai se the LPR's output press ure.
5. Dry fire Fusi on until there is no ai r left insi de of it.
6. Discon nec t the ai r syst em .
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Before attach ing the air syst em, ensu re the air syst em ada pt er is in place.
OPR: Turni ng the adjust ment scr ew clock wise, or in, will lower the OPR's output press ure.
Turni ng the adjust ment scr ew cou nt erclock wise, or out, will raise the OPR's output press ure.
LPR: Turni ng the adjust ment scr ew clock wise, or in, will lower the LPR's output press ure.
Turni ng the adjust ment scr ew cou nt erclock wise, or out, will raise the LPR's output press ure.
The initial adjust ment sho ul d be made with no paint ball s load ed.
When adjust ing or operating with low press ure, always che ck the veloci ty usi ng chron og raph
dev ices.
LPR con trols the press ure sup pl ied to the sol eno id valve when Fusi on is fired.
Use cau tion when adjust ing, as internal dam age may occ ur to the com ponen ts or the regu lator
syst ems and may void the warranty .
Operat ing press ure can be adjust ed by usi ng the ASA st yle bottom-line regu lator.
DO NOT ADJU ST YOUR OPERATING PRESSURE OVER 350 PSI - INTERNAL
DAMAGE MAY OCCUR TO THE REGULATOR SYSTEM, SOLENOID VALVE AND
MARKER ITSELF.
The sug gest ed operating press ure is betw een 250 to 300 psi .
Turni ng the adjust ment scr ew clock wise, or in, will lower the OPR's output press ure.
Turni ng the adjust ment scr ew cou nt erclock wise, or out, will raise the OPR's output
press ure.
Immediat ely shu t off OPR if any leak age is detect ed.
PRESSURE ADJUSTMENT
OPR ADJUSTMENT
LPR ADJUSTMENT
LPR can be fou nd on the front of Fusi on .
LPR do es not use a press ure gau ge to monitor its press ure adjust ment.
Turni ng the adjust ment scr ew clock wise, or in, will lower the LPR's output press ure.
Turni ng the adjust ment scr ew cou nt erclock wise, or out, will raise the LPR's output
press ure.
Once the sou nd of firing seem s right, place a cou ple of paint ball s in Fusi on to test the
veloci ty usi ng a chron ograph dev ice.
Immediat ely shu t off LPR if any leak age is detect ed.
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The two adjust ment scr ews are loca ted on the left si de of the frame abo ve the trigg er
guard.
The scr ew on the top con trols the over-trave l. By turni ng this scr ew you can adjust ho w far
the trigg er will trave l after it reach es the firing point.
The scr ew below con trols the forw ar d trave l. Screwing it in will sho rten the trigger 's
leng th of pull.
Before operating the PC board of Fusi on , ensu re the barr el block ing dev ice is in pl ace.
There are 2 oper ating buttons loca ted on the bac k.
Follow act ivati on inst ructi ons for how to read the LED int erface:
TRIGGER ADJUSTMENT
LED INTERFACE OPERATION
ACTIVATION
1. To act ivate Fusi on , hold down bu tton“A”for 1. 5 secon ds. When the red ligh t turns into a
blink ing blue light, the sensor has bee n act ivated.
2. Fusi on is read y to be fired on ce the marker has bee n load ed and the bl ue light remains on.
3. Press the button“B”to switch sensor syst ems.
4. BPS and Ramping Syst em :
Adjust the BPS and Ramping Syst em s as follow s:
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1 2
ON
1 2
ON
1 2
ON
1 2
ON
BPS:20
Ramping:OFF
BPS:15
Ramping:OFF
BPS:20
Ramping:ON
BPS:15
Ramping:ON
5. Fusi on will turn off autom atical ly after 20 minutes of non-use.
6. Press“A”to manu ally shu t off Fusi on .
Quick Ref eren ce Guide:
Red light flashi ng eve ry 3 secon ds Battery po wer low

Red light flashi ng eve ry 5 secon ds Stand by mode (autom at ic after 30 secon ds of non-use)
Blue ligh t blinking rapidl y Senso r syst em OFF
Blue ligh t blinking slowly Senso r syst em ON and marker NOT load ed
Blue ligh t stead y Senso r syst em ON and marker load ed
Press and hold the power button“A”for 4 secon ds.
LED turn off after rel easi ng the han d.
Most con tam inates found on exter nal surf aces can easi ly be remov ed with wat er and a dry
clean dump cloth or a few drop s of clean ing oil.
Other useful sup plies for maintaini ng Fusi on are clean rags, Q-tips, and water / rubbing
alcoh ol mix.
9
DEACTIVATION
EXTERNAL MAINTENANCE
BOARD ADJUSTMENT
Using a HEX tool, remov e the 2 scr ews loca ted on the top and button of gri p with the Fusi on is
point ing to the left.
The 2 adjust ing finger switche s are loca ted on the top of the PC boar d.

SENSOR SYSTEM MAINTENANCE
The sensor syst em must be kep t clean for optimal perf orm anc e. Please follow the inst ructi ons below
for cl ean ing and mai ntena nce :
1. Rem ove the two scr ews loca ted on the top and bottom of gri p usi ng a HEX tool.
2. Clean the area thoroughly with cott on swab.
3. Replace the sensor syst em and the cov er.
4. Replace the scr ew s bac k onto the sensor syst em cov er.
BOLT MAINTENANCE
Fusi on is equ ipped with a Delrin fieldst rip bolt for durabil ity and redu ci ng friction.
The bo lt must be kep t cl ean for optimal perf orm anc e.
If the surf ace of the bolt bec omes sticky, pl ease use the fol lowing clean ing inst ructi ons:
1.Make sure the air syst em is no t attach ed to Fusi on and there is no paint ball insi de.
2.Lift up the lock ing pi n on the bolt and rem ove the bolt from the rear.
3.Clean the bolt with a clean dam p cloth. Soap and war m water may be used to remove any resi du e.
4.Lub ricat e the bolt and the o-r ing on it very lightly.
5.The pin lock ing syst em sho uld be gen tly oiled to ensu re prop er funct ioning.
Oil very lightly and minimize oi l resi due on the bolt itsel f.
6.Clean the bore of Fusi on with a squ eeg ee and ensu re there are no remaining con tam inan ts.
Replace the bolt bac k to Fusi on and che ck for mov ement - it sho uld no w move freel y in the bo re.
STRIKER MAINTENANCE
Follow the inst ructi ons below to caref ully remov e the st riker assem bly for clean ing and
maint ena nce :
1.Discon nec t the ai r syst em and load er and ensu re there is no paint ball insi de of Fusi on.
2.Lift up the lock ing pi n and turn the cyli nder 90 deg rees cou nter clock wise, then pull the striker
and mai n spri ng .
3.Place each com ponen t caref ully and pay attenti on to their set tings.
4.Pul l the st riker out from the ram cap and loca te the two o-r ings on the rear end of st icke r.
Lubricat e o-r ings with gel- typ e lubrican t if nec essar y.
Replace the o-r ing s after exc essi ve wear.
5.Clean the bore of Fusi on with a squ eeg ee and ensu re there are no remaining con tam inan ts.
6.Reassem bl e the com ponen ts and slip them bac k in their respect ive cha mbers.
Screw the hose con nec tor bac k to ram cap and reinst all the striker lock ing pin in the rear of bolt
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