Datakom D-100 MK2 User manual

D-100 MK2 User Manual Firmware V-6.3
D-100 MK2
ADVANCED
GENSET
CONTROLLER
The D-100 MK2 is a next generation genset control
units combining multi-functionality and wide
communication possibilities together with a reliable
and low cost design.
The unit complies and mostly exceeds world’s
tightest safety, EMC, vibration and environmental
standards for the industrial category.
Software features are complete with easy firmware
upgrade process through USB port.
The Windows based PC software allows monitoring
and programming through USB, serial and GPRS.
The PC based Rainbow Scada software allows
monitoring and control of an unlimited number of
gensets from a single central location.
AMF unit with uninterrupted transfer
ATS unit with uninterrupted transfer
Remote start controller
Manual start controller
Engine controller
CTs at genset or load side
• GSM Modem (2G-3G-4G) *
• Ethernet 10/100Mbits *
• Wi-Fi *
• RS-485 isolated (2400-38400baud) *
• RS-232 isolated (2400-38400baud) *
• USB Device
• J1939 CANBUS
• Central Monitoring through internet *
• SMS message sending *
• PC software: Rainbow Plus
• Central monitoring *
• Modbus RTU through RS-485 *
• Modbus TCP/IP *
*Optional with plug-in module
3 phases 4 wires, star
3 phases 3 wires, 3 CTs
3 phases 3 wires, 2 CTs (L1-L2)
3 phases 3 wires, 2 CTs (L1-L3)
2 phases 3 wires, L1-L2
2 phases 3 wires, L1-L3
3 phases 4 wires, delta
1 phase 2 wires
FUNCTIONALITIES
COMMUNICATIONS
TOPOLOGIES
DESCRIPTION

D-100 MK2 User Manual Firmware V-6.3
K96D01-EN - 2 -
Any unauthorized use or copying of the contents or any part of this document is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This document describes minimum requirements and necessary steps for the successful installation of
the D-100 family units.
Follow carefully advices given in the document. These are often good practices for the installation of
genset control units which reduce future issues.
For all technical queries please contact Datakom at below e-mail address:
[e-mail]
If additional information to this manual is required, please contact the manufacturer directly at below e-
mail address: [e-mail]
Please provide following information in order to get answers to any question:
- Device model name (see the back panel of the unit),
- Complete serial number (see the back panel of the unit),
- Firmware version (read from the display screen),
- Measuring-circuit voltage and power supply voltage,
- Precise description of the query.
FILENAME
DESCRIPTION
500-Rainbow Installation
Rainbow Plus D-500 D-700 Installation Guide
500-Rainbow Usage
Rainbow Plus D-500 D-700 Usage Guide
500-GSM Configuration
GSM Configuration Guide for D-500 D-700
100-Firmware Update
Firmware Update Guide for D-100
500-MODBUS
Modbus Application Manual for D-500 D-700
500-Rainbow Scada Installation
Rainbow Scada Installation Guide
500-Rainbow Scada Usage
Rainbow Scada Usage Guide
QUERRIES
RELATED DOCUMENTS
ABOUT THIS DOCUMENT
COPYRIGHT NOTICE

D-100 MK2 User Manual Firmware V-6.3
K96D01-EN - 3 -
REVISION
DATE
AUTHOR
DESCRIPTION
01
16.09.2019
MH
First edition, firmware version 6.3
CAUTION: Potential risk of injury or death.
WARNING: Potential risk of malfunction or material damage.
ATTENTION: Useful hints for the understanding of device operation.
REVISION HISTORY
TERMINOLOGY

D-100 MK2 User Manual Firmware V-6.3
K96D01-EN - 4 -
The D-xxx family units are available in various options and peripheral features. Please use below
information for ordering the correct version:
D-100 MK2
-M2
-G
-T
-00
Screw type bracket
Stock Code=J10P01 (per unit)
Self Retaining type bracket
Stock Code=K16P01 (per unit)
Sealing Gasket
SPARE PARTS
ORDERING CODES
Family Code
PLUG-IN MODULE
M2: 2G-GSM Modem
M3: 3G-GSM Modem
M4: 4G-GSM Modem
W: WiFi module
E: Ethernet module
R4: RS-485 module
R2: RS-232 module
With Conformal
Coating
Variant
00: standard unit
01...99: customer
specific products
With Sealing
Gasket

D-100 MK2 User Manual Firmware V-6.3
K96D01-EN - 5 -
Electrical equipment should be installed only by qualified
specialist. No responsibility is assured by the manufacturer or
any of its subsidiaries for any consequences resulting from the
non-compliance to these instructions.
Check the unit for cracks and damages due to transportation. Do
not install damaged equipment.
Do not open the unit. There are no serviceable parts inside.
Fuses must be connected to the power supply and phase voltage
inputs, in close proximity of the unit.
Fuses must be of fast type (FF) with a maximum rating of 6A.
Disconnect all power before working on equipment.
When the unit is connected to the network do not touch
terminals.
Short circuit terminals of unused current transformers.
Any electrical parameter applied to the device must be in the
range specified in the user manual. Although the unit is designed
with a wide safety margin, over-range parameters may reduce
lifetime, alter operational precision or even damage the unit.
Do not try to clean the device with solvent or the like. Only clean
with a dump cloth.
Verify correct terminal connections before applying power.
Only for front panel mounting.
SAFETY NOTICE
Failure to follow below instructions
will result in death or serious injury
Current Transformers must be used for current measurement.
No direct connection allowed.

D-100 MK2 User Manual Firmware V-6.3
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1. INSTALLATION INSTRUCTIONS
2. MOUNTING
2.1 DIMENSIONS
2.2 SEALING, GASKET
2.3 ELECTRICAL INSTALLATION
3. TERMINAL DESCRIPTIONS
3.1. BATTERY VOLTAGE INPUT
3.2. AC VOLTAGE INPUTS
3.3. AC CURRENT INPUTS
3.4. DIGITAL INPUTS
3.5. ANALOG SENDER INPUTS AND SENDER GROUND
3.6. CHARGE INPUT TERMINAL
3.7. -
3.8. -
3.9. -
3.10. DIGITAL OUTPUTS
3.11. -
3.12. RS-485 PORT (PLUG-IN MODULE)
3.13. J1939-CANBUS PORT
3.14. USB DEVICE PORT
3.15. GSM MODEM (PLUG-IN MODULE)
3.16. ETHERNET PORT (PLUG-IN MODULE)
3.17. WI-FI (PLUG-IN MODULE)
4. TOPOLOGIES
4.1. SELECTING THE TOPOLOGY
4.2. 3 PHASE, 4 WIRE, STAR
4.3. 3 PHASE, 3 WIRE, DELTA
4.4. 3 PHASE, 4 WIRE, DELTA
4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2)
4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3)
4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2)
4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3)
4.9. 1 PHASE, 2 WIRE
TABLE OF CONTENTS

D-100 MK2 User Manual Firmware V-6.3
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5. FUNCTIONALITIES
5.1. CT LOCATION SELECTION
5.2. AMF FUNCTIONALITY
5.3. ATS FUNCTIONALITY
5.4. REMOTE START FUNCTIONALITY
5.5 ENGINE CONTROLLER FUNCTIONALITY
5.6. -
5.7. -
6. CONNECTION DIAGRAMS
6.1. AMF FUNCTIONALITY, CTs AT LOAD SIDE
6.2. AMF FUNCTIONALITY, CTs AT ALTERNATOR SIDE
6.3. ATS FUNCTIONALITY
6.4. REMOTE START FUNCTIONALITY
6.5. ENGINE CONTROL FUNCTIONALITY
6.6. -
7. TERMINAL DESCRIPTION
8. TECHNICAL SPECIFICATIONS
9. DESCRIPTION OF CONTROLS
9.1. FRONT PANEL FUNCTIONALITY
9.2. PUSHBUTTON FUNCTIONS
9.3. DISPLAY SCREEN ORGANIZATION
9.4. -
9.5. MEASURED PARAMETERS
9.6. LED LAMPS
10. -
11. DISPLAYING EVENT LOGS
12. STATISTICAL COUNTERS
12.1. -
12.2. FUEL CONSUMPTION MONITORING
13. OPERATION OF THE UNIT
13.1. QUICK START GUIDE
13.2. STOP MODE
13.3. AUTO MODE
13.4. RUN MODE, MANUAL CONTROL
13.5. TEST MODE

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14. PROTECTIONS AND ALARMS
14.1. DISABLING ALL PROTECTIONS
14.2. SERVICE REQUEST ALARM
14.3. SHUTDOWN ALARMS
14.4. LOADDUMP ALARMS
14.5. WARNINGS
14.6. NON-VISUAL WARNINGS
15. PROGRAMMING
15.1. RESETTING TO FACTORY DEFAULTS
15.2. ENTERING THE PROGRAMMING MODE
15.3. -
15.4. MODIFYING PARAMETER VALUE
15.5. PROGRAMMING MODE EXIT
16. PROGRAM PARAMETER LIST
16.1. CONTROLLER CONFIGURATION GROUP
16.2. ELECTRICAL PARAMETERS GROUP
16.3. ENGINE PARAMETERS GROUP
16.4. ADJUST DATE AND TIME
16.5. WEEKLY OPERATION SCHEDULE
16.6. EXERCISER SCHEDULE
16.7. SENDER CONFIGURATION
16.8. DIGITAL INPUT CONFIGURATION
16.9. OUTPUT CONFIGURATION
16.10. SITE ID STRING
16.11. ENGINE SERIAL NUMBER
16.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS
16.13. GSM MODEM PARAMETERS
16.14. ETHERNET PARAMETERS
16.15. WIFI PARAMETERS
17. ETHERNET CONFIGURATION
18. Wi-Fi CONFIGURATION
19. GSM CONFIGURATION
20. CRANK CUTTING
21. OVERCURRENT PROTECTION (IDMT)
22. MOTORIZED CIRCUIT BREAKER CONTROL
23. J1939 CANBUS ENGINE SUPPORT
24. SMS COMMANDS

D-100 MK2 User Manual Firmware V-6.3
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25. SOFTWARE FEATURES
25.1. LOAD SHEDDING / DUMMY LOAD
25.2. LOAD ADD / SUBSTRACT
25.3. FIVE STEP LOAD MANAGEMENT
25.4. REMOTE START OPERATION
25.5. DISABLE AUTO START, SIMULATE MAINS
25.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS
25.7. DUAL GENSET MUTUAL STANDBY OPERATION
25.8. MULTIPLE VOLTAGE AND FREQUENCY
25.9. SINGLE PHASE OPERATION
25.10. EXTERNAL CONTROL OF THE UNIT
25.11. AUTOMATIC EXERCISER
25.12. WEEKLY OPERATION SCHEDULER
25.13. ENGINE HEATING OPERATION
25.14. ENGİNE IDLE SPEED OPERATİON
25.15. ENGINE BLOCK HEATER
25.16. FUEL PUMP CONTROL
25.17. GAS ENGINE FUEL SOLENOID CONTROL
25.18. PRE-TRANSFER SIGNAL
25.19. CHARGING THE ENGINE BATTERY
25.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS
25.21. COMBAT MODE
25.22. RESETTING THE CONTROLLER
25.23. AUTOMATIC CONNECTION TOPOLOGY DETERMINATION
25.24. ZERO POWER AT REST
26. MODBUS COMMUNICATIONS
26.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION
26.2. DATA FORMATS
27. DECLARATION OF CONFORMITY
28. MAINTENANCE
29. DISPOSAL OF THE UNIT
30. ROHS COMPLIANCE
31. TROUBLESHOOTING GUIDE

D-100 MK2 User Manual Firmware V-6.3
K96D01-EN - 10 -
Before installation:
Read the user manual carefully, determine the correct connection diagram.
Remove all connectors and mounting brackets from the unit, then pass the unit through the
mounting opening.
Put mounting brackets and tighten. Do not tighten too much, this can brake the enclosure.
Make electrical connections with plugs removed from sockets, then place plugs to their sockets.
Be sure that adequate cooling is provided.
Be sure that the temperature of the environment will not exceed the maximum operating
temperature in any case.
Below conditions may damage the device:
Incorrect connections.
Incorrect power supply voltage.
Voltage at measuring terminals beyond specified range.
Voltage applied to digital inputs over specified range.
Current at measuring terminals beyond specified range.
Overload or short circuit at relay outputs
Connecting or removing data terminals when the unit is powered-up.
High voltage applied to communication ports.
Ground potential differences at non-isolated communication ports.
Excessive vibration, direct installation on vibrating parts.
Below conditions may cause abnormal operation:
Power supply voltage below minimum acceptable level.
Power supply frequency out of specified limits
Phase order of voltage inputs not correct.
Current transformers not matching related phases.
Current transformer polarity incorrect.
Missing grounding.
Current Transformers must be used for current
measurement.
No direct connection allowed.
1. INSTALLATION INSTRUCTIONS