Deif GPC-3 Hydro User manual

DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: [phone] · Fax: [phone] · [e-mail] · www.deif.com
QUICK START GUIDE
Generator Paralleling Controller, GPC-3
Generator Protection Unit, GPU-3/GPU-3 Hydro
Paralleling and Protection Unit, PPU-3
● What's in the delivery?
● Getting started
● The first steps
● PC utility software
Document no.: 4189340603B
SW version: 3.0X.X or later

1. General information
1.1. Warnings, legal information and safety..................................................................................................3
1.1.1. Warnings and notes ......................................................................................................................3
1.1.2. Legal information and disclaimer ..................................................................................................3
1.1.3. Safety issues ................................................................................................................................3
1.1.4. Electrostatic discharge awareness ...............................................................................................3
1.1.5. Factory settings ............................................................................................................................3
1.2. About the Quick Start Guide...................................................................................................................4
1.2.1. General purpose............................................................................................................................4
1.2.2. Intended users...............................................................................................................................4
1.2.3. Contents and overall structure ......................................................................................................4
2. What's in the delivery?
2.1. Standard delivery...................................................................................................................................5
2.2. Optional delivery.....................................................................................................................................6
3. Getting started
3.1. Connecting the devices..........................................................................................................................8
3.1.1. Connecting the display with the main unit.....................................................................................8
3.1.2. Connecting the power supply to the main unit...............................................................................9
3.1.3. Connecting the additional operator panel, AOP-1 (optional).........................................................9
3.1.4. Connecting the additional operator panel, AOP-2 (optional).......................................................10
3.2. Wiring...................................................................................................................................................11
3.2.1. Basic wiring for GPU-3 and GPU-3 Hydro...................................................................................11
3.2.2. Basic wiring for GPC-3 and PPU-3..............................................................................................13
4. The first steps
4.1. Basic AC values...................................................................................................................................15
4.2. Getting started with the DEIF utility software (USW)............................................................................17
4.2.1. Downloading the software...........................................................................................................17
4.2.2. Installation of USB drivers...........................................................................................................17
4.2.3. Getting connected........................................................................................................................18
4.2.4. Read parameters from the device...............................................................................................20
4.2.5. Basic configuration of a device using the utility software.............................................................20
5. Configuring the speed governor and AVR outputs
5.1. Settings for speed governor and AVR control......................................................................................22
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1. General information
1.1 Warnings, legal information and safety
1.1.1 Warnings and notes
Throughout this document, a number of warnings and notes with helpful user information will be presented.
To ensure that these are noticed, they will be highlighted as follows in order to separate them from the gener-
al text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal in-
jury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
1.1.2 Legal information and disclaimer
DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how
to install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for the
installation or the operation of the set must be contacted.
The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the war-
ranty will be lost.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
1.1.3 Safety issues
Installing and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore,
the installation should only be carried out by authorised personnel who understand the risks involved in work-
ing with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in-
puts as this could lead to injury or death.
1.1.4 Electrostatic discharge awareness
Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the
unit is installed and connected, these precautions are no longer necessary.
1.1.5 Factory settings
The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values
and are not necessarily the correct settings for matching the engine/generator set in question. Precautions
must be taken to check the settings before running the engine/generator set.
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1.2 About the Quick Start Guide
1.2.1 General purpose
This Quick Start Guide mainly includes general product information, mounting instructions and wiring descrip-
tions.
The general purpose of this document is to help the user with the first steps of installing and using the Multi-
line 2 system.
Please make sure that you also read the Installation Instructions before starting to work with
the Multi-line 2 unit and the genset to be controlled. Failure to do this could result in human
injury or damage to the equipment.
1.2.2 Intended users
This Quick Start Guide is mainly intended for the panel builder in charge. On the basis of this document, the
panel builder designer will give the electrician the information he needs in order to get started with the instal-
lation. For detailed electrical drawings, please see the Installation Instructions.
1.2.3 Contents and overall structure
This document is divided into chapters, and in order to make the structure simple and easy to use, each
chapter will begin from the top of a new page.
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2. What's in the delivery?
2.1 Standard delivery
The main unit
Standard display unit, DU-2
Layout is option-dependent
Display cable, 3 m Installation instructions
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2.2 Optional delivery
Display cable with plugs, 6 m (option J2) PC cable for option N programming -
Ethernet cable crossed (option J4)
Display cable with plugs, 1 m (option J6) PC cable for utility software (option J7)
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Additional standard display, DU-2 (option X2)
Display unit, DU-2 DC/DC converter and 2 × CAN bus cable 3 m
Additional operator panel, AOP-1 (option X3)
AOP-1 0.5 m cable
Additional operator panel, AOP-2 (option X4)
AOP-2 DC/DC converter and 2 × CAN bus cable 3 m
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3. Getting started
3.1 Connecting the devices
3.1.1 Connecting the display with the main unit
Connect the SUB-D display cable to the main unit and the display unit as shown in the picture below.
No use of tools or brute force when tightening finger-screws on display cable.
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3.1.2 Connecting the power supply to the main unit
3
1
4
2
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Service port Display
CAN B
CAN A
Power
Self check ok
Alarm inhibit
1. Terminal 1: +24 Vdc
2. Terminal 2: 0 Vdc
3. Option M4 - terminal 98: +24 Vdc
4. Option M4 - terminal 99: 0 Vdc
3.1.3 Connecting the additional operator panel, AOP-1 (optional)
Display unit
DU-2
AOP-1
AOP-1 cable
0.5 m
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3.1.4 Connecting the additional operator panel, AOP-2 (optional)
The CAN cable for the CAN bus communication between the display unit of main unit no. 1 and the AOP-2
has to be connected to the CAN port (CAN 2) of the display unit (DU-2) and the CAN port (CAN 1) of the
AOP-2 as shown in the drawing below.
Standard display DU-2
OFF
ON
App./Bootl.
End Res.
CAN 1
AOP-1
CAN 2
ML - 2
Green Blue
DIN Rail
Additional Operator Panel AOP-2
OFF
ON
App./Bootl.
End Res.
CAN 1 CAN 2
Green Blue
DIN Rail
5V DC
24V DC
+
-
+
-
White
Black
1212
Twisted pair max. 200m
Cable shield
The AOP-2 can be placed up to 200 m from the main display. The AOP-2 requires a separate power supply
unit, while the display receives the power supply through the display cable from the main unit.
For further information about the installation of multiple displays and AOP-2s, please refer to
the document "Description of Option X".
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3.2 Wiring
3.2.1 Basic wiring for GPU-3 and GPU-3 Hydro
AC wiring
L1
L2
L3
S1
S2
S1
S2
S1
S2
GB
U L1
U L2
U L3
U L3
U L2
U L1
73
74
75
76
77
78
79
81
83
85
87
89
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Service port Display
Power
Self check ok
Alarm inhibit
G
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DC wiring
+ 24 VDC
0 VDC
Trip GB
1 2 3 4 5 6
14 15 28 24
Remote alarm
acknowledge (pulse)
Alarm inhibit 1
Alarm
horn
Status OK
DC Main
supply
23
GB
L1
L2
L3
G
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Service port Display
Power
Self check ok
Alarm inhibit
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3.2.2 Basic wiring for GPC-3 and PPU-3
AC wiring
L1
L2
L3
S1
S2
S1
S2
S1
S2
GB
U L1
U L2
U L3
U L3
U L2
U L1
73
74
75
76
77
78
79
81
83
85
87
89
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Service port Display
Power
Self check ok
Alarm inhibit
G
For further information, please refer to the document "Installation Instructions".
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DC wiring
+ 24 VDC
0 VDC
Trip GB
1 2 3 4 5 6
14 15 28 24
Remote alarm
acknowledge (pulse)
Alarm inhibit 1
Alarm
horn
Status OK
DC Main
supply
23
GB
L1
L2
L3
GUp Down
Speed
governor
Breaker
feedback
26 27
GB
Closed
GB
Open
17
GB Close
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Service port Display
Power
Self check ok
Alarm inhibit
To other units
39 –Q load sharing
38 –Common
37 –P load sharing
25
Start
sync./ctrl.
Deload
66
65
68
67
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4. The first steps
4.1 Basic AC values
This chapter guides you through the most essential parameters which have to be adjusted before you can
start using the unit.
The set points can either be adjusted from the display unit or by using the DEIF utility software. The following
examples will show how to adjust the parameters from the display unit.
All settings are reached by placing the cursor under SETUP (in the main page) and pressing ENTER.
Paralleling and Protection Unit
multi-line PPU
PPU V 3.00..0
SETUP MENU
SETUP V3 V2 V1
2010-01-02 12:42:55
Place the cursor under SYST and press ENTER.
Paralleling and Protection Unit
multi-line PPU
G 400 400 400V
SYSTEM SETUP
PROT CTRL I/O SYST
G f-L1 50.00Hz
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Place the cursor under GEN and press ENTER.
Paralleling and Protection Unit
multi-line PPU
G 400 400 400V
GENERAL SETUP
GEN MAINS COMM
SYSTEM SETUP
Place the cursor under the setting you require and press ENTER.
Paralleling and Protection Unit
multi-line PPU
G 400 400 400V
Frequency 50.0HZ
F P I U Rpm Set
6000 Nom. Setting 1
Generator nominal settings 1
No. Setting Min.
Max.
Factory
setting
Notes Ref. Description
6000 Nominal settings 1
6001 Nom. set-
tings 1
Frequen-
cy
48.0 Hz
62.0 Hz
50.0 Hz Designer's
Reference
Handbook
The selection of nominal
settings to be used is set
in 6006. A binary input or
selection in M-Logic can
also be used.
The range of nom. volt-
age and nom. power de-
pends on the selected
range in "9030 Scaling".
6002 Nom. set-
tings 1
Power 10 kW
20000 kW
480 kW
6003 Nom. set-
tings 1
Current 0 A
9000 A
867 A
6004 Nom. set-
tings 1
Voltage 100 V
25000 V
400 V
6005 Nom. set-
tings 1
RPM 100 RPM
4000 RPM
1500
RPM
6006 Nom. set-
tings 1
Set 1
4
1
To adjust the transformer settings, use the or push-button to get to the transformer page.
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VT and CT settings
No. Setting Min.
Max.
Factory
setting
Notes Ref. Description
6040 G transformer
6041 G transform-
er
U primary 100 V
25000 V
400 V Designer's
Reference
Handbook
If no voltage transformer
is present, the primary
and secondary side val-
ues are set to generator
nominal value.
6042 G transform-
er
U secon-
dary
100 V
690 V
400 V
6043 G transform-
er
I primary 5 A
9000 A
1000 A
6044 G transform-
er
I secondary 1 A
5 A
5 A
6050 Busbar settings
6051 BB settings U primary 100 V
25000 V
400 V Designer's
Reference
Handbook
If no voltage transformer
is present, the primary
and secondary side val-
ues are set to generator
nominal value
6052 BB settings U secon-
dary
100 V
690 V
400 V
6053 BB settings U BB nom. 100 V
25000 V
400 V
4.2 Getting started with the DEIF utility software (USW)
4.2.1 Downloading the software
1. Go to www.deif.com
2. Select Documentation & Software
3. Select Software download
4. In the dropdown menu, select Multi-line 2 utility software v.3.x
5. Fill in your e-mail address and click “Submit”
You will now receive an e-mail containing a link. Click the link and follow the instructions.
The USW is now installed on your computer.
4.2.2 Installation of USB drivers
On Windows Vista machines, the USB drivers are installed automatically.
This is the procedure on Windows XP machines:
When you connect the DEIF product, Windows XP will launch two "Hardware Wizards". Two drivers are in-
stalled, so please let Windows execute both "Found new Hardware Wizard"s.
We recommend letting the Hardware Wizard install the software automatically by choosing the "Recommen-
ded" option. If the "Advanced" option is chosen, the needed files are available from the USW3 installation
folder (default: C:\Program Files\DEIF\USW3\) in the "USB driver files/source PreInstaller" folder.
Please select "Continue Anyway" if a "Hardware Installation" warning (see screenshot below) appears during
the installation.
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4.2.3 Getting connected
Connect the service port to the USB on the computer (option J7 or option J3).
Click the Utility Software 3 icon on the desktop or in the Windows Start menu.
Desktop icon:
Quick launch and Start menu icon:
The below window appears.
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Open the application settings
by clicking this icon.
Open "Windows device man-
ager".
Check the COM port used for
communication, and make
sure the settings correspond to
the application settings.
Click the "Connect" icon.
You are now online with the unit.
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4.2.4 Read parameters from the device
Open the "Parameters" list.
Click the "Read parameters
from the device" icon.
After retrieving all the parameters, the device is ready to be configured.
4.2.5 Basic configuration of a device using the utility software
When the parameters have been uploaded, the options below will be available.
Click the "Gen"
tab.
The parameters can be configured as follows:
Click a parameter and the dialogue box below will appear.
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