Delta TP04 Series User manual

3Please read this instruction carefully before use.
3Switch off the power before wiring.
3The display panel of TP04 series is waterproof. But please prevent grease, corrosive liquids and sharp objects from
contacting the TP04 series.
3The TP04 series require 24VDC input power. DO NOT connect input AC power supply to any of the RS-485
communication port; otherwise serious damage may occur. Check all the wiring again before switching
on the power.
3DO NOT touch any terminal when the power is switched on. DO NOT touch any internal circuit in 1
minute after the power is switched off.
3Make sure the groud terminal is correctly grounded in order to prevent electromagnetic
interference.
3Please use the fixed support accessory which is packed together with the product provided by Delta. DO
NOT tighten the screws out of the normal torque specifications; otherwise serious damage may occur.
XIntroduction
1.1 Model Explanation
Thank you for choosing Delta TP Series. TP04G-AS2 has the features of high resolution 128×64 dots and is able
to display 8×4 Chinese character. It provides multilingual display and two built-in communication ports, one is for
RS-232 / RS-422 and the other is for RS-485. RS-232 and RS-485 can be used simultaneously. Besides, it also
supports built-in RTC, communication / alarm LED indicators. The user can purchase program copy card (optional)
to copy settings and programs quickly and save download time. Regarding the editing software, there are various
objects and images for the user’s requirements.
Nameplate Explanation
MODEL :
POWER INPUT :
TP04GAS2W6050004
VX.XX
TP04G-AS2
24Vdc 3.5W
DELTA E LEC TRON ICS , INC MA DE IN X XXXXXX
Production model
Power input spec.
Barcode and
serial number
Version
NOTE: The words of “MADE IN XXXXX” will be different due to the manufacturing location. Please refer to the actual product
for exact description.
Model / Serial No. Explanation
TP 04 G AS 2-
RS-232/RS-422/RS-485 interface
Reserved
T: Te x t mo d e
G: Graphic mode
LCD Spec.
Series name
TP04GAS 2 W 6 05 0004
Production serial number
Production weeks
Production year (2006)
Production plant
Version
Production model
(W: Wuijang; T: Taoyuan)
1.2 Product Outline
RS-232 LED Indicator
RS-485/RS422 LED Indicator
Alarm LED Indicator
Arrow Keys
Enter Key
Function Keys
Displaying Area
Escape / Exit Key
Shift Key
1.3 Panel Function Explanation
PANEL COMPONENT EXPLANATION
Alarm LED Indicator
(RED)
Status 1: When power is on, LED will start to blink slowly
Status 2: When there is an abnormal situation, LED will blink quickly along with
an alarm sound.
RS-232 LED Indicator
(Yellow) LED will blink when transmits program and communicates via RS-232.
RS-485 / RS-422 LED
Indicator (Green) LED will blink when communicates via RS-485 / RS-422.
Displaying Area Liquid Crystal Module display area. It is used to display current program status.
Escape / Exit Key It is used to cancel an incorrect input, or to exit a programming step.
PANEL COMPONENT EXPLANATION
Shift Key It is used to select function keys F0 ~ F9 and other keys for special function.
Arrow Keys
UP / Pg Up: It is used to increase the value or move up one page.
Pg Dn / DOWN: It is used to decrease the value or move down one page.
Left: This key is left direction key and it can be used to select the position of the
value.
Right: This key is right direction key and it can be used to select the position of
the value.
Enter Key It is used to input a value or accept a programming command.
Function Keys
F0 / F5: It is used to be constant 0 (F0) and 5 (Shift+F0) when it is in the system
menu, the user can use it to define functions separately when they are in
user page.
F1 / F6: It is used to be constant 1 (F1) and 6 (Shift+F1) when it is in the system
menu, the user can use it to define functions separately when they are in
user page.
F2 / F7: It is used to be constant 2 (F2) and 7 (Shift+F2) when it is in the system
menu, the user can use it to define functions separately when they are in
user page.
F3 / F8: It is used to be constant 3 (F3) and 8 (Shift+F3) when it is in the system
menu, the user can use it to define functions separately when they are in
user page.
F4 / F9: It is used to be constant 4 (F4) and 9 (Shift+F4) when it is in the system
menu, the user can use it to define functions separately when they are in
user page.
1.4 Back Panel
BATTERY
SWITCH OR
RS-485/422
5 PIN terminal / Wire gauge: 12-24 AWG / Torque: 4.5 lb.-inch
1.5 Dimension
Front panel (unit: mm [inch]) Right side diagram (unit: mm [inch])
97.00
[3.82]
147.00 [5.79]
85.00
[3.35]
Back panel Mounting dimension (unit: mm [inch])
Thickness Range 0.5~9mm
135~136.5[5.31~5.37]
85
[3.35]
Vertical view (Unit: mm)
1.6 Installation
Please insert TP04 series to the opening hole of panel and tighten the screws. However, if a firm mounting TP04
series to the panel is needed, please use the mounting fixed support accessory which is packed together with TP04
series, then insert the fixed support in the back and tighten the screws.
If the fixed support is not installed well, Delta will not guarantee the waterproof function. The screw torque
should be 4-5(kg-cm). DO NOT exceed this specification when tightening the screws; otherwise TP04 series may be
damaged. Please leave sufficient space (more than 50mm) around the unit for heat dissipation.
Do not install and mount TP04 series in the following environment.
hA location subjected to Airborne dust, metallic particles, oil and smoke, corrosive or flammable
gases and liquids.
hA location where temperature and humidity will exceed specifications.
hA location where vibration and shock will exceed specifications.
 The flat surface should be a UL Type 4 "Indoor Use Only" enclosure or equivalent (IP65 / NEMA4).
Please refer to the figures below.
Thickness: 0.5~9.0mm
Please leave sufficient space (more than 50mm)
around the unit for heat dissipation.
YFunction Specifications
ITEM TP04G-AS2
Screen Type STN-LCD
Display Color Monochromatic
Backlight The back-light automatic turn off time is 1 ~ 99 minutes (0 = do not turn off)
(The back-light life is about 50 thousand hours at 25°C)
Resolution 128x64 dots
Display Range (W) x (H) = 72 x 40 (unit: mm); 3.00” (diagonal preferred)
Contrast Adjustment 10 levels of adjustment
Language / Font
ASCII: (Code page 850) Alphanumeric (including European characters)
Taiwan: (Big 5 codes) Traditional Chinese Fonts
China: (GB2324-80 codes) Simplified Chinese Fonts
5×8 dots 25 characters × 8 rows
8×8 dots 16 characters × 8 rows
8×12 dots 16 characters × 5 rows
Display
Te x t
8×16 dots 16 characters × 4 rows
Font Size ASCII: 5×8, 8×8, 8×12, 8×16
Alarm LED Indicator (RED)
1. Power on indication (Blink for three times)
2. Communication error alarm
3. Special indication by user programming
RS-232 LED Indicator (Yellow) It will blink when transmitting program and communicating by using RS-232.
RS-485 / RS-422
LED Indicator (Green) It will blink when communicating by using RS-485 / RS-422.
Program Memory 256KB flash memory
Serial Communication Port
RS-232 (COM1)
Unsynchronized transmission method: RS-232
Data length: 7 or 8 bits, Stop bits: 1 or 2 bits
Parity: None/Odd/Even, Transmission speed: 9,600bps ~ 115,200bps
RS-232: 9 PIN D-SUB male
Extension Communication Port
RS-422 (COM1)
RS-485 (COM2)
Unsynchronized transmission method: RS-485 / RS-422
Data length: 7 or 8 bits, Stop bits: 1 or 2 bits
Parity: None/Odd/Even, Transmission speed: 9,600bps ~ 115,200bps
RS-422: 9 PIN D-SUB male
RS-485: 5 PIN removal terminal
Extension Interface 1. Update firmware version
2. The slot for program copy card
Battery Cover DC 3V battery for HMI
5 PIN Removal Terminal Include DC 24V input and RS-485 communication input
ZElectrical Specifications
Specifications TP04G-AS2
Display Monochromatic STN LCD
Effective Display Area (W) x (H) = 72 x 40 (unit: mm); 3 inches
Display Resolution 128×64
5×8 dots 25 characters × 8 rows
8×8 dots 16 characters × 8 rows
8×12 dots 16 characters × 5 rows
8×16 dots 16 characters × 4 rows
LCD Contrast Adjustment Set by Software, adjust the contrast by the press button in the function table
LCD Backlight Type LED Backlight: Automatic Turn-off Setting
Function / Numeric Keys F0 ~ F9, ESC, SHIFT, ENTER and Arrow Keys
External Input Power 24V (3.5W Max.)
http://www.delta.com.tw/industrialautomation/
Terminal Panels Series!
Instruction Sheet
Warning

Specifications TP04G-AS2
Memory Capacity 256K Byte
CPU Hitachi HD64F3064F
RAM of System 32K Byte
Communication Interface COM1: RS-232 / RS422 COM2: RS-485
Waterproof Class of Front
Panel IP65 / NEMA4
Operating Temperature for
Hardware 0 ~ 50°C; 20 ~ 90﹪RH (non-condensing)
Storage Temperature for
Hardware -20 ~ 60°C
Vibration 5Hz≦f＜9Hz = Continuous: 1.75mm / Occasional: 3.5mm
9Hz≦f≦150Hz = Continuous: 0.5g / Occasional: 1.0g
Shock 15g peak, 11ms duration, half-sine, three shocks in each direction per axis,
on 3 mutually perpendicular axes (total of 18 shocks)
Radiated Emission CISPR11, Class A
Electrostatic Discharge
Immunity EN61000-4-2
Radiated Immunity EN61000-4-3
Electrical Fast Transient EN61000-4-4
Weight / Dimensions 0.24kg; 147×97×35.5mm (Width(W) × Height(H) × Deep(D))
Cooling Method Natural Air Cooling
[Program Copy Card
TP04 series provides Program Copy Card Function to copy user program, system function and passwords that is
different from the copy program. It is used to copy the whole HMI environment settings and application programs
to another HMI rapidly. Using Program Copy Card saves time and manpower. The operation is as follows.
 Definition: Program Copy Card →PCC, TP Series →TP
(TP→PCC) (PCC→TP)
Step 1 Turn the switch on the PCC to TP→PCC Turn the switch on the PCC to PCC→TP
Step 2 Insert the PCC into the extension slot of TP Insert the PCC into the extension slot of TP
Step 3 Input the power to TP Input the power to TP
Step 4 It will display “remove PCC” on the screen and
power on again.
It will display “remove PCC” on the screen and
power on again.
 HMI Display Message
(TP→PCC) (PCC→TP)
Step 1
If the TP model type does not correspond with the
model type of program of PCC, TP will display “TP
series and PCC is different. Press Enter to
Confirm TP seriesÆPCC. Press Esc to Exit”.
If there is no program in PCC, TP will display “The
PCC is Empty. PCC→TP series is illegal”.
Step 2 TP will display “TP→PCC series Please wait!”
during transmission.
TP will display “PCC→TP series Please wait!”
during transmission.
Step 3 TP will display “Please Remove the PCC and
Reboot” when transmission is completed.
TP will display “Please Remove the PCC and
Reboot” when transmission is completed.
\Password Function
If the user forgot the password, the password can be cleared by using the following code: 8888. This universal
code will clear the password and all TP04 series internal programs. The TP04 series will be reset to the factory
settings by using this code also. Please pay close attention when using it.
 The password can be the alphabet from A to Z or the number from 0 to 9. But it must use the function
keys F0 ~ F9 to input the password characters. Please refer to the following table.
Function Key Use Method Function Key Use Method
F0 / F5 Scrolls in a loop as follows
0→5→A→B→C→D→E→F→0 F3 / F8 Scrolls in a loop as follows
3→8→Q→R→S→T→U→V→3
F1 / F6 Scrolls in a loop as follows
1→6→G→H→I→J→K→1 F4 / F9 Scrolls in a loop as follows
4→9→W→X→Y→Z→4
F2 / F7 Scrolls in a loop as follows
2→7→L→M→N→O→P→2
]Hardware Operation
When the user wants to startup TP04 series, a 24VDC power is needed. After applying 24VDC power to TP04
series, it will enter into the startup display and then enter the user-designed program. Pressing Esc key and
holding on for 5 seconds can return to system menu. There are five selections in the system menu and are
described below.
SELECTIONS EXPLANAION
Download Program
Use the connection cable (DVPACAB530) to connect the TP04 serial
communication port RS-232 to a PC. Then use the TPEdit software to download an
application program to TP04.
Upload Program Use the connection cable (DVPACAB530) to connect the TP04 serial
communication port RS-232 to a PC. Then use the TPEdit software to upload an
SELECTIONS EXPLANAION
application program from TP04.
Copy Program
Transfer a program between two TP04 units.
1: transmit programs
2: receive programs
When transmit programs and data between two TP04 units. Set one TP04 to
“Receive Program” mode and the other TP04 to “Transmit Program” mode. Please
use twisted pair wires to connect the two units via the RS-485 ports.
TP04 Settings
There are 9 items that used to modify TP04 system settings:
1. Communication protocol: Setting the address of TP04, the control port of PLC,
and the communication string for either RS-232 or RS-485.
2. Contrast: Adjust the contrast of LCM display screen.
3. Back-light: adjust the automatic turn off time of LCM. Setting range is 00 ~ 99
minutes. If set to 00, the LCM Back-light will not turn off.
4. Date and Time: It is used to set the TP04 built-in RTC including year, month,
day, hour, minute, second and week. Also the internal battery capacity display
is shown here.
5. Buzzer: Used to set the buzzer sound, normal mode or quiet mode.
6. Language Setting: Used to set the displayed language. English, Traditional
Chinese, Simplified Chinese or user defined language.
7. Password setting: Used to set, enable, and disable the password function. If the
password function is enabled, it will require the user to input a password before
entering any system menu. The factory password is 1234.
8. Startup display: Used to select the TP04 startup display. User can select “user
defined” to use the file that designed by TPEdit and download to TP04.
9. Comm. indicator: The user can determine if the RS-232 and RS-485 LEDs will
blink or not during communication.
PLC Connection
There are three methods to connect to PLC:
1. Using TP04 serial communication port (COM1) RS-232: set 8-pin DIP switch to
RS-485 mode and connect the cable (DVPACAB215 or DVPACAB230) to
program communication I/O RS-232C of PLC.
2. Using extension communication port (COM2): set 8-pin DIP switch to RS-485
mode and connect 5-pin removal terminal of extension communication port to
RS-485 of PLC with twisted pair.
3. Using extension communication port (COM2): set 8-pin DIP switch to RS-422
mode and connect four pins (6, 7, 8, 9) of 9 PIN D-SUB male to RS-422 of PLC
with 4-wire cable.
Execution
Execute the internal program that download from TPEdit or transmitted from other
TP04 units. When program is in execution, the user can return to system menu by
pressing Escape / Exit (Esc) key for 5 seconds.
^Communication Connection
 TP04G may connect to a PC by using connection able DVPACAB515
PC or TP02 / 04G
1
5
6
9
9 PIN D-SUB
TO PC (RS-232) TO TP02 / 04G
5
1
9
6
9 PIN D-SUB
9 PIN D-SUB female
Rx 2
GND 5 5 GND
PC COM Port
9 PIN D-SUB female
3 Tx
2 Rx
TP02 / 04G COM Port
Tx 3
 TP04G may connect to a DVP-PLC by using connection cable DVPACAB215 / DVPACAB230 /
DVPACAB2A30
1. DVPACAB215 / DVPACAB230
TO PC or TP02 / 04 G
1
13
14
1
5
6
9
25 PIN D-SUB
9 PIN D-SUB
TO PLC
MINI DIN TERMINAL
2. DVPACAB2A30
TO PC or TP02 / 04G
1
5
6
9
9 PIN D-SUB
TO PLC
MINI DIN TERMINAL
8 PIN MINI DIN25 PIN D-SUB female
PC / TP COM Port PLC COM1 Port
Tx 2
GND 7
8 PIN MINI DIN9 PIN D-SUB female
PC / TP COM Port PLC COM1 Port
Rx 2
GND 5
6
8
20
4
5
1
4
6
7
8
4 Rx
8 GND
1,2 5V
1
2
3
4
5
6
7
8
5 Tx
Rx 3
Tx 3
1
2
3
4 5
6
7
8
4 Rx
8 GND
1,2 5V
5 Tx
 The Pin definition of 9 PIN D-SUB
1. RS-232
3 Tx
5 GND
RS-232 9 PIN D-SUB male
TP02 / 04G COM Port
2 Rx
2. RS-422
8 Tx +
RS-422 9 PIN D-SUB male
9 Tx -
TP02 / 04G COM Port
7 Rx -
6 Rx +
3. DVPACAB630 (RS-422)
TO TP02 / 04G
1
5
6
9
9 PIN D-SUB
TO PLC
MINI DIN TERMINAL
8 PIN MINI DIN
9 PIN D-SUB female
TP02 / 04G COM Port MITSUBISHI FX-PLC
1
2
3
4
5
6
7
8
Tx+ 8
2 Rx+
3 SG
GND 5
COM1 Port RS-422
7 Tx+
Rx+
6
Rx -
74 Tx -
Tx - 9 1 Rx -
Switch between RS-422 / RS-485 (by using 8-PIN DIP switch)
8-PIN DIP Switch RS-485 RS-422
SW1 ~ SW4 On Off
SW5 ~ SW8 Off On
_Battery Life and Precision of Calendar Timer
Battery Life
Temperature (°C) -20 0 20 60
Life (Year) 1.972 2.466 2.712 2.835
Precision of Calendar Timer
1. At 0°C / 32°F, less than -117 seconds error per month.
2. At 25°C / 77°F, less than 52 seconds error per month.
3. At 55°C / 131°F, less than -132 seconds error per month.
The content of this instruction sheet may be revised without prior notice. Please consult our distributors or
download the most updated version at http://www.delta.com.tw/industrialautomation