Delta 43-435 User manual

2-Speed Heavy-Duty
Wood Shaper
(Model 43-435)
(Model 43-455)
INSTRUCTION MANUAL
PART NO. 432-02-651-0033 - 05-08-02
Copyright © 2002 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
SHOWN WITH ACCESSORY
MOBILE BASE

2
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will con-
siderably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, per-
sonal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions rela-
tive to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or
should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the
tool’s application and limitations as well as the specific haz-
ards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety
glasses. Everyday eyeglasses only have impact resistant
lenses; they are not safety glasses. Also use face or dust
mask if cutting operation is dusty. These safety glasses
must conform to ANSI Z87.1 requirements. NOTE:
Approved glasses have Z87 printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them
to rain. Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children
and visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to
do a job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry to get caught in
moving parts. Nonslip footwear is recommended. Wear pro-
tective hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work
when practical. It’s safer than using your hand and frees
both hands to operate tool.
13. DON’T OVERREACH. Keep proper footing and bal-
ance at all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools
sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta
may cause hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in “OFF” position before plugging in
power cord. In the event of a power failure, move switch
to the “OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is accidentally con-
tacted.
19. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be care-
fully checked to ensure that it will operate properly and per-
form its intended function – check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting,
and any other conditions that may affect its operation. A
guard or other part that is damaged should be properly
repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cut-
ter against the direction of rotation of the blade or cutter
only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
22. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICA-
TION. A moment of inattention while operating power tools
may result in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM
POWER SUPPLY while motor is being mounted, connect-
ed or reconnected.
24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper
dust removal. Use wood dust collection systems whenever
possible.
25. WARNING: SOME DUST CREATED BY
POWER SANDING, SAWING, GRINDING, DRILLING,
AND OTHER CONSTRUCTION ACTIVITIES contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals
are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those
dust masks that are specially designed to filter out micro-
scopic particles.

3
1. DO NOT OPERATE THIS MACHINE UNTIL it is assem-
bled and installed according to the instructions.
2. OBTAIN ADVICE from your supervisor, instructor, or
another qualified person if you are not familiar with the
operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check to
see that they are in place, secured, and working correct-
ly.
5. NEVER TURN THE MACHINE “ON” before clearing the
table of all objects (tools, scraps of wood, etc.).
6. AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause a hand to move
into the cutter.
7. KEEP ARMS, HANDS AND FINGERS away from the
cutter.
8. NEVER START THE MACHINE with the workpiece con-
tacting the cutter.
9. NEVER REACH UNDER THE TABLE while the machine
is running.
10. KEEP CUTTERS SHARP and free from rust and pitch.
11. NEVER ADJUST THE FENCE while the machine is run-
ning.
12. ADJUST THE FENCE HALVES so that the cutter open-
ing is never more than is required to clear the cutter.
13. LOCK THE FENCE hardware after making fence adjust-
ments.
14. PROPERLY SECURE THE CUTTERS before starting
the machine.
15. DO NOT PERFORM ANY OPERATION FREE-HAND.
Use the fence for straight-shaping, a miter gauge for
end-shaping, and the starting pin and rub collars for
curve-shaping.
16. KEEP THE FRONT MOTOR ACCESS PANEL
CLOSED while the machine is running.
17. DO NOT FEED A WORKPIECE that is warped, con-
tains knots, or is embedded with foreign objects (nails,
staples, etc.).
18. NEVER RUN A WORKPIECE between the fence and
the cutter.
19. USE A MITER GAUGE and a clamp attachment for end
shaping a workpiece whenever possible. Remove the
fence during this operation.
20. PROVIDE SUFFICIENT BEARING SURFACE when
shaping with a starting pin and collar(s) Figs. B and C.
ADDITIONAL SAFETY RULES FOR WOOD SHAPERS
Fig. B
21. ONLY SHAPE LARGE WORKPIECES when using start-
ing pin and collar(s). DO NOT SHAPE short or light work-
pieces when using starting pin and collar(s). (Figs. D and
E).
Fig. D
Fig. E
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
Fig. F
SUFFICIENT
BEARING SURFACE
CUTTER
COLLAR
RIGHT
CUTTER
COLLAR
RIGHT
CUTTER
COLLAR
WRONG
CUTTER
COLLAR WORK
TABLE
22. POSITION THE CUTTER below the collar(s) when
shaping with starting pin and collar(s) (Fig. F).
24. NEVER PERFORM LAYOUT, assembly or set-up
work on the table/work area when the machine is
running.
25. TURN THE MACHINE “OFF” AND DISCONNECT THE
MACHINE from the power source before installing or
removing accessories, before adjusting or changing set-
ups, or when making repairs.
26. TURN THE MACHINE “OFF”, disconnect the machine
from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN THE
“OFF” POSITION to prevent unauthorized use.
27. ADDITIONAL INFORMATION regarding the safe and
proper operation of this machine is available from the
Power Tool Institute, 1300 Summer Avenue, Cleveland,
OH 44115-2851. Information is also available from the
National Safety Council, 1121 Spring Lake Drive, Itasca,
IL 60143-3201. Please refer to the American National
Standards Institute ANSI 01.1 Safety Requirements for
Woodworking Machines and the U.S. Department of
Labor OSHA 1910.213 Regulations.
Fig. G
CUTTER ROTATION
FEED
Fig. C
INSUFFICIENT
BEARING SURFACE
CUTTER
COLLAR
WRONG
23. FEED WORKPIECE against cutter rotation (Fig. G).
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.

WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELEC-
TRIC SHOCK.
POWER CONNECTIONS
Model 43-435 - A separate electrical circuit should be used for this machine. This circuit should not be less than #12
wire and should be protected with a 20 amp time lag fuse or motor-starting circuit breaker. If an extension cord is used, use
only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the tool’s
plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the elec-
tric current is of the same characteristics as indicated on the tool. All line connections should make good contact. Running
on low voltage will damage the motor.
4
Grounded, cord-connected tools intended for use on a
supply circuit having a nominal rating between 150 -
250 volts, inclusive:
If the tool is intended for use on a circuit that has an outlet
that looks like the one illustrated in Fig. AA, the tool will
have a grounding plug that looks like the plug illustrated in
Fig. AA. Make sure the tool is connected to an outlet hav-
ing the same configuration as the plug. No adapter is avail-
able or should be used with this tool. If the tool must be
reconnected for use on a different type of electric circuit,
the reconnection should be made by qualified service per-
sonnel; and after reconnection, the tool should comply with
all local codes and ordinances.
GROUNDED OUTLET BOX
CURRENT CARRYING PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
Fig. AA
Use proper extension cords. Make sure your extension
cord is in good condition and is a 3-wire extension cord
which has a 3-prong grounding type plug and matching
receptacle which will accept the tool’s plug. When using
an extension cord, be sure to use one heavy enough to
carry the current of the tool. An undersized cord will
cause a drop in line voltage, resulting in loss of power
and overheating. Fig. 5 shows the correct gauge to use
depending on the cord length. If in doubt, use the next
heavier gauge. The smaller the gauge number, the heav-
ier the cord.
EXTENSION CORDS
Fig. 5
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240 up to 50 18 AWG
0-6 240 50-100 16 AWG
0-6 240 100-200 16 AWG
0-6 240 200-300 14 AWG
6-10 240
up to 50 18 AWG
6-10 240 50-100 16 AWG
6-10 240 100-200 14 AWG
6-10 240 200-300 12 AWG
10-12 240
up to 50 16 AWG
10-12 240 50-100 16 AWG
10-12 240 100-200 14 AWG
10-12 240 200-300 12 AWG
12-16 240
up to 50 14 AWG
12-16 240 50-100 12 AWG
12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
GROUNDING INSTRUCTIONS
WARNING: IN ALL CASES, MAKE CERTAIN THAT THE RECEPTACLE IN QUESTION IS
PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN
CHECK THE RECEPTACLE.

5
UNPACKING AND CLEANING
Carefully unpack the tool from the shipping container. Clean all loose parts and remove the protective coating from the
machined surface of the tool. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline, or lacquer thinner for this purpose).
OPERATING INSTRUCTIONS
FOREWORD
Delta Model 43-435 (3 HP) and Model 43-455 (5 HP) are both single phase, 240V wood shaping machines. They utilize a Poly V-
belt drive system that transmits more efficient torque to the spindle and have a capacity (under nut) of 5".
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTA-
TIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING, OR
ACCESSORIES.
Model 43-455 - This machine is not supplied with a power cord, and must be be permanently connected to the
building electrical system and grounded according to the National Electrical Code and/or local codes and ordinances.
Since this machine is permanently connected to the building electrical system, extension cords cannot be used with
this shaper.
Permanently connected tools:
If the tool is intended to be permanently connected the tool should be connected to a grounded metal permanent wiring sys-
tem; or to a system having an equipment-grounding conductor.

5
7
616
17
4
15
14
13 12
11
21
20
22
23
24
25
26 9
10
827
18
19
7
6
4. 10" Wide Cast Iron Extension Wings (2)
5. Wrenches (2)
6. 7/16-20 x 1" Hex Head Screws (6) for mounting
extension wing
7. Flat Washers (6) for mounting extension wing
8. Handwheel
9. Key for Handwheel
10. Lock Knob
11. Spindle Guard
12. 1-1/4" I.D. Washer (2)
13. 1-1/4" I.D. x 3/8" Thick Collar
14. 1-1/4" I.D. x 1/2" Thick Collar
15. 1-1/4" I.D. x 5/8" Thick Collar
16. 1-1/4" I.D. x 1" Thick Collars (3)
17. Spindle Nut
18. 1-1/4" Keyed Washer
19. Spindle
20. Tie Rod
21. Tie Rod Nut
22. #10-32 Keps Nut (2) for mounting switch-to-switch
mounting bracket
23. #10-32 x 1/2" Phillips Head Screws (2) for mounting
switch-to-switch mounting bracket
24. 1/4-20 Flange Nuts (4) for mounting switch mount-
ing bracket to shaper
25. 1/4-20 x 7/8" Truss Head Machine Screws (4) for
mounting switch mounting bracket
26. Switch Adapter Plates (2) for mounting switch
mounting bracket to shaper
27. Starting Pin
CARTON CONTENTS
Model 43-455
4. 10" Wide Cast Iron Extension Wings
5. Wrenches (2)
6. 7/16-20 x 1" Hex Head Screws (6) for mounting
extension wings
7. Flat Washers (6) for mounting extension wings
8. Handwheel
9. Key for Handwheel
10. Lock Knob
11. Spindle Guard
12. 3/4" I.D. Washer (2)
13. 3/4" I.D. x 1/2" Thick Collar
14. 3/4" I.D. x 3/4" Thick Collar
15. 3/4" I.D. x 1" Thick Collar
16. Spindle Nut
17. 3/4" Keyed Washer
18. Spindle
19. Tie Rod
20. Tie Rod Nut
21. #10-32 Keps Nut (2) for mounting switch-to-switch
mounting bracket
22. #10-32 x 1/2" Phillips Head Screw (2) for mounting
switch-to-switch mounting bracket
23. 1/4-20 Flange Nut (4) for mounting switch mounting
bracket to shaper
24. 1/4-20 x 7/8"Truss Head Machine Screw (4) for
mounting switch mounting bracket to shaper
25. Switch Adapter Plate (2) for mounting switch
mounting bracket to shaper
26. Starting Pin"
4
5
7
6
14
15
13
12
11
8
9
10
16 17
26
18
19
20
21
22
24
25 23
Model 43-435

7
Fig. 6 Fig. 7
A
B
C
D
BE
Fig. 8
ATTACHING EXTENSION
WINGS TO SHAPER TABLE
Attach the extension wing (A) Fig. 8 to shaper table (B) using
three 7/16-20 x 1" hex head screws (C) and flat washers (D).
Use a straight edge (E) Fig. 8 to level the extension wing
with the shaper table before tightening the three screws (C).
Attach and level the remaining extension wing.
B
A
C
D
E
D
Fig. 9 Fig. 10
1. The on/off switch (A) Fig. 9 and switch mounting bracket (B) are shipped inside the shaper cabinet. Open the side door of
the shaper cabinet, remove the switch package, and remove all packaging material.
2. Position the switch mounting bracket (B) Fig. 10 with the holes (C) over hole (D) in the shaper cabinet (E). Fasten the
bracket (B) to the cabinet (E) using the four 1/4-20 x 7/8" truss head screws (F) Fig. 9, 1/4-20 flange nuts (G) and the two switch
adapter plates (H).
G
F
HG
H
F
BA
L
K
B
D
E
C
C
ATTACHING SWITCH BRACKET AND ON/OFF SWITCH
ASSEMBLY INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE
TOOL IS COMPLETELY ASSEMBLED, AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION
MANUAL.
ATTACHING SPINDLE RAISING AND LOWERING HANDWHEEL
1. Insert key (A) Fig. 6 into slot in spindle raising and lowering shaft (B).
2. Place the handwheel (C) Fig. 6 on the spindle shaft (B). Fit the key (A) into the slot (D) in the handwheel. Insert the set screw
that holds the handwheel to the shaft. Tighten the screw firmly against the key.
3. Thread the lock knob (E) Fig. 7 into the spindle shaft (B).

8
Fig. 12 Fig. 13
ATTACHING AND CHANGING SPINDLES
1. DISCONNECT TOOL FROM POWER SOURCE.
2. Thread one end of the tie rod (A) Fig. 12 into the threaded hole in the bottom of the spindle (B).
3. Insert tie rod and spindle into the spindle cartridge. Line up the pin (C) Fig. 13 with the notch (D) in the spindle.
4. Thread nut (E) Figs. 12 and 15 on the bottom end of the tie rod (A).
5. Use a wrench on the flats (F) Fig. 14 to hold the spindle while tightening the nut (E) Fig. 15 on the bottom of the tie rod.
Fig. 14 Fig. 15
A
BD
C
F
A
E
E
Fig. 11B
NOTE: Position the switch adapter plates (H) inside the shaper cabinet (Fig. 11).
4. Attach the on/off switch (A) Fig. 9 to the switch mounting bracket (B) Fig. 11B, through the two holes (J). Use two #10-32
x 1/2" Phillips head screws (K) Fig. 9 and secure with #10-32 Keps nuts (L).
Fig. 11
H
H
B
J

9
Fig. 18 Fig. 19
1. Disconnect tool from power source.
2. Three different-sized collars (A) Fig. 17A are supplied with the 43-435 shaper. These collars allow the cutter and/or the
4-1/2" diameter spindle guard to be positioned at various locations on the spindle.
3. Six different-sized collars (A) Fig. 17B are supplied with the 43-455 shaper. These collars allow the cutter and/or the 6-1/2”
spindle guard to be positioned at various locations on the spindle.
4. When attaching cutters to the spindle, position the cutter as close to the bottom of the spindle as possible. This action will
reduce the possibility of spindle run-out, which can affect the appearance of the cut.
5. Determine which, if any, collars are needed. Then attach the cutter (B) Fig. 17A, keyed washer (C), and spindle nut (D) (Figs.
17A and 17B). Place one wrench on the flats (A) on top of the spindle and one wrench on the spindle nut (D). Tighten as shown
in Fig. 19.
6. IMPORTANT: Always place “keyed” washer (C) Fig. 18, on spindle before screwing on nut (D). The “keyed” washer
(C) prevents the nut (D), from loosening when spindle turns counterclockwise.
ATTACHING CUTTERS AND COLLARS TO SPINDLE
A
D
C
Fig. 17B
B
Fig. 17A
A
C
D
Fig. 16
ATTACHING TABLE INSERTS
Three table inserts are provided for various size cutters, (Fig. 16).
The large insert is adjustable. To set it flush with the table:
1. Remove the three slotted head screws (A) Fig. 16.
2. Use a screwdriver to turn the three adjusting screws (B)
Fig.16 until the insert is flush with the table.
3. Replace the slotted head screws (A).
AB
B
D
A
A

10
Fig. 25
RAISING AND LOWERING SPINDLE
The spindle can be raised or lowered by loosening lock knob (A) Fig. 25, and turning handwheel (B). To raise the
spindle height, turn the handwheel (B) clockwise. To lower the spindle height, turn handle (B) counterclockwise.
The scale (C) Fig. 25 indicates the spindle travel range from 0" to 3" and is marked in 1/16" increments. Minor
cutter height adjustments can be measured using the pointer (D) along the scale (C). CAUTION: Always tighten lock
knob (A) after adjusting spindle height.
D
C
A
B
STARTING AND STOPPING THE TOOL
To start the machine, push “ON” button (A) Fig. 23. To stop the machine, push “OFF” button (B).
IMPORTANT: When the tool is not in use, the switch should be locked in the “OFF” position to prevent unauthorized
use, using a padlock (C) Fig. 24 with a 3/16" diameter shackle.
OPERATING CONTROLS AND ADJUSTMENTS
Fig. 23
A
C
B
Fig. 20 Fig. 21 Fig. 22
ATTACHING SPINDLE GUARD
A 4-1/2”spindle guard is supplied with the 43-435, while a 6-1/2" spindle is supplied with the 43-455.
CAUTION: The diameter of the spindle guard should be at least 1" more than the maximum cutting circle of the
shaper cutter and the height of the guard should not exceed 1/4" above the material.
To attach spindle guard:
1. DISCONNECT TOOL FROM POWER SOURCE.
2. Two 3/4" I.D. or two 1-1/4" I.D washers are supplied with the 4-1/2" or 6-1/2" spindle guards to accommodate either
spindle. Place one of the washers (A) on the spindle (Fig.20).
3. Place the spindle guard (B) Fig. 21 on the spindle. Install the other washer (C) and the “keyed” washer (D) on the spindle.
4. Thread the spindle nut (E) Fig. 22 on the spindle. Place one wrench on the flats at the top of the spindle and one wrench
on spindle nut (E) and tighten.
5. IMPORTANT: Always place the “keyed” washer (D) Fig. 21, on the spindle before screwing on the spindle nut (E)
Fig. 22. The “keyed” washer (D) Fig.21 prevents the spindle nut (E) Fig. 22 from loosening when the spindle turns coun-
terclockwise.
B
C
D
Fig. 24
A

11
Fig. 26 Fig. 27
CHANGING SPEEDS AND ADJUSTING BELT TENSION
The tool is supplied with a 2-step motor pulley and a 2-step spindle pulley that provide spindle speeds of 7,000 and 10,000
RPM. With the belt on the largest step of the motor pulley and the smallest step of the spindle pulley, the spindle speed will be
10,000 RPM. With the belt on the smallest step of the motor pulley and the largest step of the spindle pulley, the spindle speed
will be 7,000 RPM.
A chart (Y) Fig. 26 that illustrates the correct belt placement for 7,000 or 10,000 RPM is located on the inside panel of the motor
access door.
To change speeds and adjust belt tension:
1. Disconnect tool from power source.
2.
Open motor access door (Y) Fig. 26.
3. Loosen the thumb screw (A) Fig. 27. Release tension on the belt by moving the lever (B) to the left. Position the belt (C) on
the desired steps of the spindle pulley (D) and the motor pulley (E), and apply belt tension by moving the lever (B) to the right.
When the desired belt tension is attained, tighten the thumb screw (A).
4. Proper belt tension is approximately a 3/32" deflection when using light finger pressure on the belt between pulleys.
IMPORTANT: Pulleys (D) and (E) Fig. 27 should always be aligned with each other to provide maximum belt performance and reduce
belt wear. To check pulley alignment, refer to section “REPLACING SPINDLE CARTRIDGE”.
REVERSING SPINDLE ROTATION
Caution: Disconnect tool from power source.
The motor is equipped with a reversing switch (X) Fig. 26, located on the motor junction box.
CAUTION: Never attempt to reverse the rotation of the spindle with the motor running.
X
Y
C
E
D
B
A
OPERATIONS
The following examples show set-up and operational procedures when using the fence, collars, and starting pin. Please review
this information carefully before turning on the power to avoid personal injury and/or damage to the machine.
SHAPING WHEN USING THE
FENCE AS A GUIDE
Using the fence is the safest and most satisfactory method
of shaping. Most straight work can be shaped using the
fence described below.
1. For average work, where a portion of the original edge
of the work is not touched by the cutter, both the front and
rear fences are in a straight line (Fig. 28).
2. When the shaping operation removes the entire edge of
the work (jointing or making a full bead), the shaped edge
will not be supported by the rear fence when both fences are
in line (Fig. 29). In this case, the work should be advanced to
the position shown in Fig. 29 and stopped.
Fig. 28
Fig. 29

12
Fig. 36
Fig. 37
Fig. 34
POSITION OF COLLARS
1. The collars may be used in any of three positions:
above, below, or between two cutters.
2. When the collar is used below the cutter (Fig. 35),
the operator can see the progress of the cut. NOTE:
Any accidental lifting of the work will gouge the wood
and ruin the workpiece.
3. When the collar is used above the cutter (Fig. 36),
the operator will be unable to see the cut. However, the
advantage in this method is that the cut is not affected
by slight variations in the thickness of the stock. Also,
accidental lifting of the work will not gouge the work-
piece. Simple correction for the mistake is to repeat the
operation.
4. The collar between cutters method (Fig. 37) has the
advantages of the first two methods and is frequently
used when both edges of the work are to be shaped.
Fig. 35
Fig. 30
3. The rear fence should then be advanced to contact the
work (Fig. 30), putting it in line with the cutting circle.
SHAPING WITH COLLARS
AND STARTING PIN
When shaping with collars and starting pin, follow the rules
below for superior finishing and safety in operation.
Fig. 31
Fig. 32
1. Free the collars of ALL gum or other substances, and
make sure that they are smooth.
2. Check to see that the edge of the work is smooth. ANY
irregularity in the surface that rides against the collar will be
duplicated on the moulded surface.
3. A portion of the edge of the work MUST remain
untouched by the cutters in order that the collar will have
sufficient bearing surface. The wrong method is shown in
Fig. 31, while Fig. 32 illustrates the right method.
4. The work MUST be fairly heavy in proportion to the cut
being made (Fig. 33). Under NO circumstances should short
work of light body be shaped against the collars (Fig. 34).
5. When shaping with collars and starting pin, use the
spindle guard supplied with the tool.
Fig. 33

13
END SHAPING
Maintain sufficient support of the workpiece during all shaping operations. When end shaping a workpiece that is not long
enough to be sufficiently supported halfway through the cut, USE A MITER GAUGE OR BACK-UP BLOCK (Figs. 38 and 39).
WARNING: Shaping a narrow workpiece without sufficient support could result in serious injury.
The infeed fence assembly must be parallel to the miter slot when using the miter gauge. Adjust the outfeed fence so that it will
not contact the workpiece after it has passed the cutter. Place the workpiece firmly against the miter gauge and infeed fence
and feed the cutter by pushing the miter gauge.
WARNING: Failure to hold the workpiece firmly against the miter gauge during the cut could result in slippage of the
workpiece, causing serious personal injury and/or damage to the workpiece.
CROSS GRAIN SHAPING
Shaping across the grain will usually cause some splitting at the end of the cut. Feeding the workpiece slowly across the
cutter at the end of the cut can minimize the splitting. Shape the cross-grain cuts first. Shaping with the grain last will usually
remove the splintered end.
SHAPING NARROW MATERIAL
Clamp a support (Fig. 40) to the tool when shaping narrow material (less than 3" wide) Feed the workpiece under this support
with a push stick. NOTE: The push stick should be slightly narrower and thinner than the workpiece.
WARNING: Shaping narrow material without proper support and push stick could result in serious injury.
Fig. 38 Fig. 39 Fig. 40
Fig.41
STARTING PIN
1. The tool is supplied with a tapered starting pin (A) Fig.
41, which is used as a support when starting the cut. The
starting pin (A) is placed in one of the tapered holes (B) in the
table.
2. Place the work in the first position using the guide pin as
a support (Fig. 42). Swing the work into the cutter as shown
in the second position (Fig. 42). The work will be supported
by the collar and starting pin (Fig. 42).
3. After the cut has started, swing the work free of the
starting pin and let it ride only against the collar (third
position, Fig. 43). ALWAYS FEED WORKPIECE AGAINST
THE ROTATION OF THE CUTTER.
IMPORTANT: Advancing the work to the cutter without
the side support of the starting pin will provide serious
kickback. ALWAYS USE THE STARTING PIN.
A
B
Fig. 42 Fig. 43
BACK-UP BLOCK
Warning:
Keep Hands
Away from Cutter
Warning:
Keep Hands
Away from Cutter
MITER GUAGE PUSH STICK
Slightly narrower and
thinner than workpiece
WORK SUPPORT
WORKPIECE
WARNING;
KEEP HANDS
AWAY FROM
CUTTER

14
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-
Cable · Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regard-
ing your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service out-
let, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
Fig. 44
A
Fig. 45
F
E
G
D
ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable · Delta Factory Service Centers, and Delta
Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your near-
est supplier.
WARNING: Since accessories other than those offered by Delta have not been tested
with this product, use of such accessories could be hazardous. For safest operation, only
Delta recommended accessories should be used with this product.
REPLACING SPINDLE CARTRIDGE
1. Disconnect tool from power source.
2. IMPORTANT: When replacing the spindle cartridge, bolt (A) Fig. 44 should only be tightened 7 to 10 foot pounds.
3. The spindle pulley (D) Fig. 45, and motor pulley (E) should always be aligned with each other to provide maximum belt per-
formance and to reduce belt wear. To check the pulley alignment, place a straight edge against the underside of both pulleys
(Fig. 45). If an adjustment is necessary, loosen the set screw (F) and move the motor pulley up or down until the two pulleys (D)
and (E) are aligned. Tighten the set screw.
4. Proper belt tension is approximately a 3/32" deflection when using light finger pressure on the belt between pulleys
(D) and (E) Fig. 45.

15
Two Year Limited Warranty
Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which
in normal use has proven to be defective in workmanship or material, provided that the customer returns the product pre-
paid to a Delta factory service center or authorized service station with proof of purchase of the product within two years
and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delta may require that electric
motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement. Delta
will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration
made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no cir-
cumstances will Delta be liable for incidental or consequential damages resulting from defective products. This warranty
is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all other war-
ranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
Printed in U.S.A.

The following are trademarks of PORTER-CABLE · DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): BAMMER®,
INNOVATION THAT WORKS®, JETSTREAM®, LASERLOC®, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-
CABLE®, QUICKSAND®, SANDTRAP®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR-EASE®, THE PROFESSION-
AL EDGE®, THE PROFESSIONAL SELECT®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, WHISPER SERIES®, DURATRONIC™, FLEX™,
FRAME SAW™, MICRO-SET™, MORTEN™, NETWORK™, RIPTIDE™, TRU-MATCH™, WOODWORKER’S CHOICE™, THE AMERICAN
WOOD SHOP™ (design) , AUTO-SET™, B.O.S.S.™, BUILDER’S SAW™, CONTRACTOR’S SAW™, DELTA™, DELTACRAFT™, HOME-
CRAFT™, JET-LOCK™, KICKSTAND™, THE LUMBER COMPANY™ (design). MICRO-SET™, Q3™, QUICKSET II™, QUICKSET PLUS™,
SAFEGUARD II™, SANDING CENTER™, SIDEKICK™, UNIFENCE™, UNIGUARD™, UNIRIP™, UNISAW™, VERSA-FEEDER™ , THIN-
LINE™, TPS™, Emc²™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other coun-
tries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tam-
bién pueden estar registradas en otros países.
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
• Delta)
Authorized Service Stations are located in many large cities. Telephone [phone] or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable
· Delta products should be obtained by contacting any Porter-Cable · Delta Distributor, Authorized
Service Center, or Porter-Cable
· Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable · Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable
· Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable
· Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable
· Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable
· Delta más cercano.
ARIZONA
Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: [phone]
Fax: [phone]
CALIFORNIA
Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: [phone]
Fax: [phone]
San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: [phone]
Fax: [phone]
COLORADO
Arvada 80003 (Denver)
8175 Sheridan Blvd., Unit S
Phone: [phone]
Fax: [phone]
FLORIDA
Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: [phone]
Fax: [phone]
Tampa 33609
4538 W. Kennedy Boulevard
Phone: [phone]
Fax: [phone]
GEORGIA
Forest Park 30297 (Atlanta)
5442 Frontage Road,
Suite 112
Phone: [phone]
Fax: [phone]
ILLINOIS
Addison 60101 (Chicago)
400 South Rohlwing Rd.
Phone: [phone]
Fax: [phone]
Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: [phone]
Fax: [phone]
MARYLAND
Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: [phone]
Fax: [phone]
MASSACHUSETTS
Braintree 02185 (Boston)
719 Granite Street
Phone: [phone]
Fax: [phone]
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: [phone]
Fax: [phone]
MICHIGAN
Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: [phone]
Fax: [phone]
MINNESOTA
Minneapolis 55429
5522 Lakeland Avenue North
Phone: [phone]
Fax: [phone]
MISSOURI
North Kansas City 64116
1141 Swift Avenue
P.O. Box 12393
Phone: [phone]
Fax: [phone]
St. Louis 63119
7574 Watson Road
Phone: [phone]
Fax: [phone]
NEW YORK
Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: [phone]
Fax: [phone]
NORTH CAROLINA
Charlotte 28270
9129 Monroe Road, Suite 115
Phone: [phone]
Fax: [phone]
OHIO
Columbus 43214
4560 Indianola Avenue
Phone: [phone]
Fax: [phone]
Cleveland 44125
8001 Sweet Valley Drive
Unit #19
Phone: [phone]
Fax: [phone]
OREGON
Portland 97230
4916 NE 122 nd Ave.
Phone: [phone]
Fax: [phone]
PENNSYLVANIA
Willow Grove 19090
520 North York Road
Phone: [phone]
Fax: [phone]
TEXAS
Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: [phone]
Fax: [phone]
Houston 77055
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: [phone]
Fax: [phone]
WASHINGTON
Auburn 98001(Seattle)
3320 West Valley HWY, North
Building D, Suite 111
Phone: [phone]
Fax: [phone]
Printed in U.S.A.
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
Phone: [phone]
Fax: [phone]
BRITISH COLUMBIA
8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: [phone]
Fax: [phone]
MANITOBA
1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
Phone: [phone]
Fax: [phone]
ONTARIO
505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: [phone]
Fax: [phone]
QUÉBEC
1515 ave.
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: [phone]
Fax: [phone]
1447, Begin
St-Laurent, (Montréal),
Québec
H4R 1V8
Phone: [phone]
Fax: [phone]