Denios Bio.x B200 User manual

Cleaning Table
USERS MANUAL 10/2008
175733_BA_EN_004

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Inhaltsverzeichnis
1. General Instructions..................................................................................................... 2
2. Safety instructions ....................................................................................................... 3
3. Technical data............................................................................................................... 3
4. Product description...................................................................................................... 4
4.1 Layout ............................................................................................................................ 4
4.2 Intended use .................................................................................................................. 5
4.3 How it works................................................................................................................... 5
5. Initial Operation ............................................................................................................ 5
5.1 Electrical connection ...................................................................................................... 5
5.2 Filling with the cleaning fluid .......................................................................................... 5
6. Operation.......................................................................................................................6
7. Maintenance.................................................................................................................. 6
8. Optional Accessories................................................................................................... 7
9. Notes regarding disposal............................................................................................. 8
10. Faults............................................................................................................................. 8
11. Connection Diagram................................................................................................... 10
12. EC Declaration of Conformity.................................................................................... 11
1. General Instructions
This user manual is for the bio.x parts cleaning unit B200. It contains all the information needed regarding
correct startup, trouble-free operation, maintenance, removal from service and disposal. The information
and instructions in this user manual have to be observed and adhered to.
If the instructions are strictly followed in accordance with the user manual, we accept liability within the
scope of our conditions for guarantees.
Without approval from the manufacturer no changes, extensions or modifications may be made to the
product. For changes made without approval from the manufacturer no liability is assumed and the
guarantee expires.
National regulations and safety regulations have to be adhered to.

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2. Safety instructions
This unit can only be used safely if you read this user manual carefully and strictly follow the instruc-
tions it contains. This user manual is an integral part of this unit and must be available to the person-
nel who operate the unit at all times.
Such staff must be familiarised with the user manual with particular attention being paid to prohibitions
and hazard warnings.
The mains supply connection has to be in accordance with the corresponding regulations (VDE 01000 -
Association of German Electricians). For safety reasons the equipment must be only operated, if a Resid-
ual Current protective Device (RCD) with a release current of 30 mA is connected upstream.
This must be checked by a qualified electrician.
In accordance with the German BGV A3 electrical equipment has to be examined in regular inter-
vals.
The equipment must be set up on a suitable stable, level surface.
Detergents which contain highly flammable substances must not be used. Use only detergents ap-
proved by DENIOS for this unit.
3. Technical data
Dimensions 890 x 750 x 1155 mm
Net weight 45 kg
Power consumption max. 660 W
Electrical connection 1/N/PE 230V∼, protection category 1
Pre-fusing 10 A
Work surface height 950 mm
Load capacity 100 kg
Tank LDPE
Maximum fill capacity approx. 90 l
Minimum fill capacity 40 l
Usable work surface 760 x 560 mm
Heater Throughflow heater consumption 600 W
Level switch Minimum fill level (approx. 40 l)
Operating temperature Set at 41°C in the factory
Pump, flow rate 4l/min

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1
2
3
4
5
6
6.1
6.2
7
8.1
8
9.2
9.18.2
8.3
8.4
8.5
9
4. Product description
4.1 Layout
Item Description Mat.
No. Item Description Mat. No.
A ON-OFF switch - 7 Draining device set 175373
B Display level - 8 Technical components set 175340
1 Sump - 8.1 Throughflow heater 174944
2 Stand top - 8.2 Pump 134979
3 Stand top seal 175033 8.3 Aerator 135310
4 600 µm filter screen 135256 8.4 Level switch 174951
5 Coarse filter 135255 8.5
Non-return valve 174959
6 Cleaning unit set 175370 9 Filter set (optional) 172237
6.1
Ball valve 135279
9.1
Filter insert
(central support bracket and
nylon filter)
150043
6.2 Wash brush 135277 9.2 O-ring 150609
A
B

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4.2 Intended use
The bio.x parts cleaning unit is used to clean oil and grease from work pieces in an efficient, environmen-
tally sustainable way using exclusively cleaning fluids authorised by DENIOS.
Other detergents such as degreasers or alkali cleaning agents must not be used!
Solvents, disinfectants, alkali or acidic fluids, carburettor and diesel fuels or turpentine must not be
poured into the appliance.
4.3 How it works
A pump feeds the cleaning fluid through the throughflow heater to the three-way stopcock and the cleaning
brush. In warming-up mode the cleaning fluid returns to the tank via a bypass pipe with a non-return value.
An air pump ensures a good supply of oxygen for the cleaning fluid.
The pump and aerator run continuously.
The throughflow heating is controlled via an integrated sensor.
The pump, air pump and throughflow heater are switched on/off via a 230 V mains switch (A).
5. Initial Operation
After removing the packaging, check the unit casing and operating components for any possible damage
caused in transit. If such damage is found, do not connect the unit to the mains. Report damage immediately
to the carrier who delivered the unit and to DENIOS AG at the service number indicated above. The original
packaging should be kept.
Place the unit in a dry, stable location as required.
The floor must be level. If necessary, level out any uneven surfaces with suitable shimming material.
5.1 Electrical connection
The unit is connected to the customer's mains supply via the power cable and plug.
Mains voltage: The voltage of the power source has to comply with the details on the identification place of
the appliance
Warning: The mains supply must be fitted with a residual current protective device in accordance with
DIN VDE (Association of German Electricians) 0100! (See section 2)
5.2 Filling with the cleaning fluid
The unit can be opened at the side for servicing or to fill the tank with fresh
detergent. To do so, lift up the right-hand side of the unit top and prop it up
using the bar you can find inside.
Two different cleaning fluids can be used in the Part Cleaning Unit B200.
a) Bio-Power cleaning fluid
•Pour 80 l (4 canisters) of Bio-Power cleaning fluid into the tank.
•Connect the unit to the mains. Turn on the appliance with the ON-OFF
switch. The pump, heater and aerator are turned on. The warming-up
process can take up to 5 hours, depending on the initial temperature.
The operating temperature is set at 41º C in the factory and cannot be
changed.
•You can measure the current temperature of the cleaning fluid with a
standard thermometer.
•Once the operating temperature is reached add the additive with the
micro-organisms (1 can x 100 g) to the fluid. The micro-organisms take
24 hours to become active.
The parts cleaning unit is then ready for operation.
Maintenance position of
stand top (aperture angle
a
pp
rox. 50°
)

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b) Cleaning fluid bio.x (ready-for-use solution incl. micro-organisms)
•Pour 80 l (4 canisters) of cleaning fluid bio.x into the tank.
•Connect the unit to the mains. Turn on the appliance with the ON-OFF switch. The pump, heater and
aerator are turned on. The warming-up process can take up to 5 hours, depending on the initial tempera-
ture. The operating temperature is set at 41º C in the factory and cannot be changed.
•You can measure the current temperature of the cleaning fluid with a standard thermometer.
•Once the operating temperature is reached, the parts cleaning unit is then ready for operation.
The two detergents should not be mixed together as far as this is possible.
Other detergents such as degreasers or alkali cleaning agents must not be used.
6. Operation
Place the parts to be cleaned in the cleaning basin.
Do not exceed the maximum load of 100 kg!
Activate the ball valve (6.1.) The parts are cleaned with a wash brush.
Note: When the ball valve is closed the liquid is fed via a bypass pipe into the sump.
The dirty detergent runs back into the tank via the middle plug outlet where special micro-organisms remove
oil and grease contaminants.
7. Maintenance
Warning!
Before starting work on the cleaning table fixtures unplug from the mains!
Test the equipment to ensure the power is off!
The unit can be opened at the side for servicing or to fill the tank with fresh detergent (see point 5.2).
Fill level
Check the fill level regularly so you can refill to make up for any losses through evaporation and removal. The
mark on the back wall of the container shows the maximum fill length. If the minimum fill level (approx .23 cm
below the maximum level) is reached, the pump and the heating system switch off automatically for safety
reasons. The red control display (B) lights up. Please refill enough cleaning fluid so that the optimum fill level
is reached and the maximum mark is not exceeded. The message will disappear once there is enough deter-
gent in the tank.
Additive
More additive should be put in every 6 months to replenish the micro-organisms.
After refilling, the detergent must be left to stand for 24 hours so that the micro-organisms can become active.
It is therefore recommended to refill with the additive before a weekend.
Filter
The washstand is equipped with two filters as standard. A stainless steel perforated filter on the washstand
surface and a synthetic filter for impurities underneath. It is recommended to clean these filters on a daily
basis. To do so, remove the filters from the unit and rinse with water.
Fine filter (9)
The optional fine filter, which can be fitted on the left-hand side of the unit, should be
checked weekly and cleaned if necessary. Release the filter cover by turning it anti-
clockwise. Remove the filter cartridge (9.1) and rinse it thoroughly under running wa-
ter, or replace it with a new cartridge. Reinsert the cartridge and screw the casing
firmly back into place. Ensure the seal is in the correct position.

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Cleaning fluid
The cleaning fluid has to be replaced if
- there is a significant fall in the cleaning performance
- when checking the fill level there are notable sediment deposits on the floor of the tank
Use the draining device (7) to drain the dirty fluid. Then the tank has to be freed from any sediment residue.
Please follow the same process when inserting the new fluid as for the initial operation.
Refill items
Accessories Description Item number
Bio-Power cleaning fluid 20-litre canister 175715
Bio-Power cleaning fluid 200-litre drum 169787
Additive for oil and grease degradation 100g can for 100 l detergent 168625
Set (cleaner and additive) for initial filling
and refills
4 x 20-litre canisters of Bio-Power cleaning fluid
100 g can of additives 173135
Cleaning fluid bio.x 20-litre canister 130032
Cleaning fluid bio.x 200-litre drum 161524
Replacement parts (see also product description page 4)
Description Item number
Filter insert for fine filter (optional)
Central support bracket and nylon filter
150043
8. Optional Accessories
Accessories Description Item number
Residual current device
adapter
Adapter for fuse protection for the appliance
Release current: 30 mA,
Protection category: IP44
177335
Protective gloves
(1 pair)
with extra long gauntlet, internally padded with cotton fabric
Length: 640mm
Size: 10
EN388: 4121
Resistance: good protection against detergents, alkali, oils and
greases
163613
Filter screen type 454
Fineness 80 μm
Can be used as an alternative for filter screen (12) 161047
Perforated metal insert To protect the work surface of the cleaning table
Makes it possible to work without tilting
172239
Dolly For portable use of the parts cleaning unit 172240
Curved wash brush For cleaning curved edges, prevents signs of fatigue when working for a
long time.
172560
Stainless steel brush To remove heavily crusted dirt from insensitive parts 173926
Wet vacuum cleaner
Type SV 6.16 To completely empty the tank, also suitable for sludge 123224
Flexible hose The flexible hose with flat nozzle guarantees simple rinsing of the parts. 135289

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9. Notes regarding disposal
Detergent
The relevant waste code number for a contaminated substance depends on the type of dirt removed and not
on the type of detergent. The applicable waste code number can be found in the European Waste Catalogue.
Contaminated substances can often be disposed of as a water and oil mixture in other hydrous systems.
Unused fluids can be fed into waste water treatment plant while taking into account local regulations regarding
wastewater disposal.
Appliance
According to the electronic and electrical appliance regulations, owners of disused appliances
are legally required to dispose of such items separately. Please help to protect the
environment by not disposing of disused appliances with household waste.
10.Faults
Warning! Before starting work on the cleaning table fixtures, switch off the electrics and unplug from the
mains! Test the equipment to ensure the power is off!
Fault Cause Solution
Detergent cold, heating sys-
tem not working
1. The heater is not connected
properly or is faulty;
2. Fuse faulty
3. Safety temperature limiter has
been triggered
1. Check the electrical connections of the
heater. If necessary replace the heater
2. Replace fuse (11).
3. Check the appliance, remove the
cause for the overheating, press the
button for the safety temperature lim-
iter (10)
Wash pump not working
1. The wash pump is not con-
nected properly or is faulty;
2. Fuse faulty
1. Check the electrical connections of the
wash pump. If necessary replace the
wash pump
2. Replace fuse (13).
Aerator not working
1. The aerator is not connected or
is faulty
2. Fuse faulty
1. Check the electrical connections of the
aerator. If necessary replace the aera-
tor
2. Replace fuse (12).
Level switch not working
1. The level switch is not con-
nected properly
2. The level switch is faulty. Short-
circuit in level switch
1. Check the electrical connection of the
level switch.
2. Replace level switch
Heating system and wash
pump not working. Level
display flashing
Fill level fallen below minimum
level Refill with detergent
Level display flashing, al-
though the appliance is filled
sufficiently
The ball in the float switch is stuck Lift the float switch (8.4) briefly

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10
11
13
12
Note:
To check the fuses the technical components (Item 8) can be removed completely from the appliance after
pulling the hose from the ball valve and loosening the tapping screws.
If you have a more complex fault please contact our service technician.
10 Safety temperature limiter (red actuating button)
11 Fuse for heater (5x20 mm, 5A T)
12 Fuse for aerator (5x20 mm, 0.1A T)
13 Fuse for pump (5x20 mm, 1A T)
Internal view of the upgraded control

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11.Connection Diagram
Float switch
indicator light
Float switch
Main switch
Pum
p
Heate
r
Air
p
um
p
5 x 20 mm
5 A T
5 x 20 mm
0,1 A M
5 x 20 mm
1 A M
power line 230 VAC

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12.EC Declaration of Conformity
EC Declaration of Conformity
For the purpose of the EC Machinery Directive 98/37/EC, Annex II A
Herewith we, the DENIOS AG, Dehmer Straße 58-66, 32549 Bad Oeynhausen, declare that the design
of our product:
Cleaning Table bio.x
complies with the following relevant provisions:
;EC Machinery Directive 98/37/EC
;EC Low Voltage Directive 73/23/EC
;EC Electromagnetic Compatibility Directive 93/68/EC
Applied harmonised standards:
;EN 349
;EN 60 204-1
;EN 12100, -1, -2
to which our declaration refers.
This declaration becomes invalid in the case of incorrect use and product modifications which were not
agreed with the manufacturer.
Bad Oeynhausen 04.03.2008 ..............................................
Theodor Breucker
- - Board of Directors -

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DENIOS AG
Dehmer Straße 58-66
32549 Bad Oeynhausen
Tel.: [phone] – 0
Fax: [phone] – 197
E-Mail: [email protected]
You`ll find your local partner on our InterNet side www.denios.com