Digital Equipment DIGITAL Personal Workstation Installation and operation manual

DIGITALPersonalWorkstation
UpgradeGuide
Part Number: EK–DPWST–UP. A01
August 1998
Digital Equipment Corporation
Maynard, Massachusetts

August 1998
Digital Equipment Corporation makes no representations that the use of its products in the manner described in this
publication will not infringe on existing or future patent rights, nor do the descriptions contained in this publication
imply the granting of licenses to make, use, or sell equipment or software in accordance with the description.
Possession, use, or copying of the software described in this publication is authorized only pursuant to a valid
written license from DIGITAL or an authorized sublicensor.
© Digital Equipment Corporation 1998. All rights reserved.
The following are trademarks of Digital Equipment Corporation: DIGITAL, OpenVMS, PATHWORKS, VAX
DOCUMENT, and the DIGITAL logo.
The following are third-party trademarks:
Adobe and PostScript are registered trademarks of Adobe Systems, Incorporated.
Helvetica and Times are registered trademarks of Linotype Co.
QLogic is a trademark of QLogic Corporation.
Microsoft and MS-DOS are registered trademarks and Windows is a trademark of Microsoft Corporation.

iii
Table of Contents
Reference Document............................................................................................v
1 The Upgrade .............................................................................. 1–1
Overview................................................................................................................ 1–1
Kit Components............................................................................................... 1–1
Upgrade Procedures......................................................................................... 1–2
Installation.............................................................................................................. 1–3
Prior to Installation .......................................................................................... 1–3
Begin the Installation....................................................................................... 1–4
Removing the Riser Card................................................................................. 1–5
Remove old fan pipe........................................................................................ 1–6
Install new fan pipe.......................................................................................... 1–7
Reinstall Fan Assembly.................................................................................... 1–7
Install new Riser and cables............................................................................. 1–9
A Operating System Considerations..........................................A–1
Introduction........................................................................................................... A–1
OpenVMS.............................................................................................................. A–1
UNIX..................................................................................................................... A–1
Windows NT ......................................................................................................... A–2
Important steps to perform before upgrading - HAL Code............................... A–2
Important steps after upgrading - Device Drivers ............................................ A–2
Procedure to change the CD-ROM device drivers ........................................... A–2

iv
Figures
Figure 1-1 Unlocking and Removing the System Cover......................................... 1–4
Figure 1-2 Removing the MLB.............................................................................. 1–5
Figure 1-3 Removing Old Fan Pipe........................................................................ 1–6
Figure 1-4 Installing the new Fan Pipe................................................................... 1–7
Figure 1-5 Installing Fan Assembly ....................................................................... 1–8
Figure 1-6 Installing the Memory .........................................................................1–10
Figure 1-7 Installing the New MLB......................................................................1–11
Figure 1-8 Replacing the Speed Button.................................................................1–12
Figure 1-9 Replacing the Cover............................................................................1–13
Tables
Table 1-1 SN-PBXBB Kit List............................................................................... 1–1
Table A–1 Minimum Required Firmware and Software Versions ..........................A–1

v
Preface
Welcome
This guide describes how to upgrade your DIGITAL Personal Workstation with the latest
hardware enhancements by replacing the fan pipe, main logic board (MLB) and riser card.
Audience
Field service and other persons wishing to upgrade a DIGITAL Personal Workstation will
find the information in this document helpful.
Organization of the Information
This guide contains information on upgrading DIGITAL Personal Workstation. The
following topics (see the Table of Contents for a detailed listing) are covered:
• The Upgrade provides step-by-step instructions for replacing the main logic board
(MLB) riser card and performing the upgrade.
• Appendix A - Operating Considerations provides additional information related to the
OpenVMS, UNIX and Windows NT operating systems.
Reference Document
This upgrade document will refer to illustrations in your DIGITAL Personal Workstation
User Guide (part number EK-ALMIG-SI). Please have it available for reference.

vi
Conventions
This guide uses the following conventions:
Example Description
c:\windows Monos
p
aced text indicates file names,
p
ath names, directories, or screen
text. Each operating system has its own specific syntax.
[Enter] Square brackets surrounding text represent a key on the keyboard.
[Ctrl]+[R] A
p
lus si
g
n indicates that
y
ou
p
ress both the ke
y
s shown at the same
time.
)
A pointing hand indicates a reference to additional information.
Abbreviations
This guide uses the following abbreviations:
Abbreviation Meaning
CD Compact disc.
CD-ROM Compact disc read-only memory.
CPU Central processing unit.
DIMM Dual inline memory module.
DMA Direct memory access.
DRAM Dynamic random access memory.
DROM Diagnostic read only memory.
EIDE Enhanced integrated drive electronics.
FDC Floppy disk controller.
flashROM Electrically erasable, rewriteable, nonvolatile memory.
GB A GB suffix to a numerical value indicates size in gigabytes (for
example, 1 GB). A gigabyte equals 1,073,741,824 bytes.
IRQ Interrupt request.
ISA Industry-standard architecture.

vii
Abbreviations (continued)
Abbreviation Meaning
Kb A Kb suffix to a numerical value indicates size in kilobits (for example,
512 Kb). A kilobit equals 1024 bits.
KB A KB suffix to a numerical value indicates size in kilobytes (for
example, 640 KB). A kilobyte equals 1024 bytes.
LED Light-emitting diode.
MAU Media adapter unit.
Mb An Mb suffix to a numerical value indicates size in megabits (for
example, 10 Mb). A megabit equals 1,048,576 bits.
MB A MB suffix to a numerical value indicates size in megabytes (for
example, 550 MB). A megabyte equals 1,048,576 bytes.
MHz Megahertz.
MII Media independent interface.
MLB Main logic board.
ns Nanoseconds.
NVRAM Nonvolatile random access memory.
PCI Peripheral component interconnect.
RISC Reduced instruction set computing.
ROM Read only memory.
SCSI Small computer system interface.
SDRAM Synchronous dynamic random access memory.
ZIF Zero Insertion Force
Special Notices
This guide uses four kinds of notices to emphasize specific information.
WARNING: A WARNING indicates the presence of a hazard that can cause personal
injury.
CAUTION: A CAUTION indicates the presence of a hazard that can damage hardware or
corrupt software.
NOTE: A NOTE gives general information, such as compatibility with other products or
pointers to other information.
HINT: A HINT includes suggestions to make your computing tasks easier.

viii
Additional Information Resources
You may wish to consult the following information resources on your DIGITAL Personal
Workstation which were included in your original your DIGITAL Personal Workstation
documentation kit:
• DIGITAL Personal Workstation User Set Up & Installation Guide (order number EK-
ALMIG-SI. A01) provides detailed user information for the installation, operation, and
maintenance of your DIGITAL Personal Workstation.
For other product-related information, we suggest that you consult our Web site at
http://www.workstation.digital.com/. Your distributor or DIGITAL representative also can
provide you with information on products and services.
Feedback
Our readers' opinions about this guide or any other DIGITAL manual is important to us. If
you have any comments, we'd appreciate your taking the time to send us electronic mail at
[email protected].
Please reference order number EK-DPWST-UP. A01 in your correspondence about this
manual.

DIGITAL Personal Workstation Upgrade Guide 1–1
1
The Upgrade
Overview
This manual describes the upgrade of your DIGITAL Personal Workstation with the latest
hardware enhancements.
Kit Components
Table 1-1 list the parts included in the SN-PBXBB Upgrade Kit for the AA, AB and CA
variations.
For further information, see the DIGITAL Systems and Options Catalog (SOC).
Table 1-1 SN-PBXBB Kit List
Description Part Number Used on Model
Variation
Main Logic Board 500 MHz EV56 54-25222-02 -AA
Main Logic Board 600 MHz EV56 54-25222-03 -BA
Main Logic Board w/o CPU 54-25222-04 -CA
Speed button 500a 74-51176-39 -AA
Speed button 500au 74-51176-50 -AA
Speed button 600a 74-51176-55 -BA
Speed button 600au 74-51176-56 -BA
PC164 Riser 54-25166-01 -AA, -BA, -CA
Fan pipe 600 MHz 74-52419-01 -AA, -BA, -CA

The Upgrade
1–2 DIGITAL Personal Workstation Upgrade Guide
Table 1-1 SN-PBXBB Kit List (continued)
Description Part Number Used on Model
Variation
Wrist grounding strap 12-36175-01 -AA, -BA, -CA
DIGITAL Personal Workstation
Upgrade Guide (this document) EK-DPWST-UP -AA, -BA, -CA
DIGITAL Personal Workstation
User Set Up & Installation Guide EK-ALMIG-SI -AA, -BA, -CA
DPWS A Series Backup Software 75-00413-02 -AA, -BA, -CA
Alpha Workstation NTA
SRL/RX23 (“HAL” Floppy) QB-4FAAB-SA -AA, -BA, -CA
Supplemental WNT Lic/RX23 PKG
(Service Pack 3) QB-5VRAA-WA -AA, -BA, -CA
Washers, Flat Sticky 90-40324-01 -AA, -BA, -CA
Screw, Sems 6-32 Pan Hd 90-09984-00 -AA, -BA, -CA
ATAPI Driver Floppy AK-RC1YA-CA -AA, -BA, -CA
Upgrade Procedures
You will perform the following general steps to upgrade your system.
• Backup all applications and data
• Update the HAL Code (Windows NT systems only)
• Shut down the system
• Remove the present Main Logic Board (MLB)
• Remove Option Cards
• Remove Riser Card
• Remove the present fan pipe
• Attach new fan pipe
• Install the new riser
• Move old CPU chip (-CA Variation only)
• Install the new MLB
• Replace the speed button (-AA and -AB variations only)

The Upgrade
DIGITAL Personal Workstation Upgrade Guide 1–3
• Power on the system and make O/S changes
Installation
________________________ CAUTION___________________________
Do not touch any electronic component unless you are safely grounded. Wear
the grounded wrist strap provided, or touch an exposed metal part of the system
unit chassis. A static discharge from your fingers can result in permanent
damage to electronic components.
____________________________________________________________
Prior to Installation
Before upgrading your DIGITAL Personal Workstation, it is important that you follow
these procedures:
1. Backup all applications and data.
______________Important - Windows NT Systems ________________
For Windows NT systems only: At this point, you must install a new version of “HAL”
code before performing this upgrade.
Turn now to Appendix A, page A-1, and follow the procedure to update the HAL code.
____________________________________________________________
2. Shut down your system and all peripheral devices.
3. Unplug the power cord.
________________________WARNING __________________________
Allow at least 15 seconds for the power supply capacitors to discharge
safely.
____________________________________________________________
4. Remove the system lock, if necessary.

The Upgrade
1–4 DIGITAL Personal Workstation Upgrade Guide
Begin the Installation
1. Locate and loosen the three thumb screws Ê that fasten the system cover to the rear
panel (see Figure 1-1). Place your thumbs on the upper corners of the system cover,
pull back on the cover, and slide the cover back and away from the system enclosure.
Then lift the cover up and away from the system.
MLO-013575
1
Figure 1-1 Unlocking and Removing the System Cover
________________________CAUTION __________________________
To avoid static discharge damage to sensitive components, wear the wrist
grounding strap provided in your kit.
___________________________________________________________

The Upgrade
DIGITAL Personal Workstation Upgrade Guide 1–5
2. Remove the keyboard, mouse, and any other external cables attached to the MLB, and
release the two MLB-retaining clips on top of the MLB. (See Figure 1-2.)
3. Hold onto either end of the MLB as you slide it up and out of the system chassis.
4. Carefully place the MLB onto a static-free, flat surface.
ML014655
Figure 1-2 Removing the MLB
Removing the Riser Card
5. Unplug all cables and option cards.
Because the new riser card comes with an integrated Ultra SCSI controller, the plug-in
disk controller from the old system will be unused.
This extra disk controller may be used for future external storage expansion or the
controller may be discarded.
6. Remove the six screws.
7. Remove riser card.
HINT: Refer to your DIGITAL Personal WorkStation User Guide, EK-ALMIG-SI,
Chapter 4, for illustrations of cable locations and removal.

The Upgrade
1–6 DIGITAL Personal Workstation Upgrade Guide
Remove old fan pipe
8. Remove old fan pipe by separating it from the fan assembly. Refer to Figure 1-3.
There is no need to remove the fan.
ML014652
Figure 1-3 Removing Old Fan Pipe

The Upgrade
DIGITAL Personal Workstation Upgrade Guide 1–7
Install new fan pipe
9. Slide the new fan pipe into place on the fan assembly. Refer to Figure 1-4.
ML014653
Figure 1-4 Installing the new Fan Pipe
Reinstall Fan Assembly
10. With the new fan pipe in place, re-install the fan assembly into the enclosure using the
snap fits. Position in the orientation shown in Figure 1-5. Run the fan cable to the
riser card and connect the cable to the fan connector.

The Upgrade
1–8 DIGITAL Personal Workstation Upgrade Guide
ML014654
Figure 1-5 Installing Fan Assembly
11. Carefully remove the new MLB from its ESD-protected bag and place it onto a static-
free, flat surface.
12. Move memory and Bcache option
a) Install new MLB -AA/-BA Speed Upgrade
b) Move CPU Chip from “old” MLB to “new” MLB. (For -CA option only)
c) Place both modules on a static free flat surface.
d) To remove the CPU and heat sink assembly from the old MLB, unlatch ZIF handle
by depressing down and slightly away from ZIF socket.
e) Raise the ZIF handle to a vertical position.
f) Remove CPU and heat sink, and note the orientation for re-installation.
g) Open ZIF socket on new MLB by unlatching and raising handle as in Step D.
h) Install CPU and heat sink in the new MLB with the same orientation as the old
MLB.
i) Push the handle down until it latches on the side of the ZIF socket.

The Upgrade
DIGITAL Personal Workstation Upgrade Guide 1–9
__________________________ Note_____________________________
Move the DIMMs and Bcache option module onto the new MLB BEFORE
moving CPU chip.
____________________________________________________________
13. Move Memory from old MLB to new MLB.
14. Move Bcache option from old MLB to new MLB.
Install new Riser and cables
It will be helpful during the installation to refer to your DIGITAL Personal
WorkStation User Guide, EK-ALMIG-SI, Chapter 4, for illustrations of cable
locations and connections.
15. Move the plastic module guides from the old riser to the new riser card.
16. Install the six sticky washers on the etch side of new riser card.
17. Install new riser card with new 3/8 inch long screws.
18. Re-connect power, audio, network and storage cables.
19. Install option cards
__________________________ Note_____________________________
Because the new riser card comes with an integrated Ultra SCSI controller, the plug-in
disk controller from the old system will be unused.
This extra disk controller may be used for future external storage expansion or the
controller may be discarded.
____________________________________________________________
20. To add memory modules (DIMMs), refer to Figure 1-6 as you perform the following
steps:
a) Install the DIMM Ë straight into the socket. Position the DIMM so that both the
retaining clips Ê at the socket ends engage. Pay close attention to the keying on
the DIMM and the socket.
b) Repeat for the remaining module.

The Upgrade
1–10 DIGITAL Personal Workstation Upgrade Guide
J1
J2
J3
J4
J5
J6
MLO-013643
1
2
Figure 1-6 Installing the Memory
21. Hold onto either end of the new MLB as you slide it down into the system chassis.
(See Figure 1-7.)
22. Carefully seat the new MLB onto the connectors inside the system chassis.
23. Lock the MLB-retaining clips over the MLB to secure it.
24. Reconnect the keyboard, mouse, and any other external cables you removed to the
new MLB.

The Upgrade
DIGITAL Personal Workstation Upgrade Guide 1–11
ML014014
Figure 1-7 Installing the New MLB
25. To replace the speed button for a speed upgrade, you must first remove the front
bezel. Refer to Figure 1-8 and follow these steps:
a) From the top of the workstation, looking down toward the bottom of the front of
the chassis, view the two tabs from the front bezel that hold the bezel in place and
secure it to the chassis. Find both tabs (one on the left and one on the right).
b) Push both tabs toward the center of the workstation to release the top of the bezel.
c) Gently pull the top of the bezel approximately 1 inch away from the top of the
chassis.
d) Gently, but firmly, pull up on the bezel to unhook the bottom bezel mounts.

The Upgrade
1–12 DIGITAL Personal Workstation Upgrade Guide
ML014000
1
Figure 1-8 Replacing the Speed Button
e) From the inside of the bezel, compress the tabs on the speed button Ê and slide it
through the bezel to the front.
f) To install the new speed button, reverse the procedure above.