Dino lift DINO 160XT II User manual

OPERATING
INSTRUCTIONS
DINO 160XT II •180XT II •210XT II
Dealer:Manufacturer:
Dinolift Oy
Raikkolantie 145
FI-32210 LOIMAA
Tel. [phone]
[email protected]
www.dinolift.com

3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Valid from serial number
160XT II 17280 -
180XT II 30135 -
210XT II 3484 -

4
Operating instructions •DINO 160XT II •180XT II •210XT II
CONTENTS
1. TO THE OPERATOR................................................................................................... 7
1.1. OVERVIEW OF THE UNIT.................................................................................. 8
1.2. INTENDED USE OF THE WORK PLATFORM ................................................... 8
2. TECHNICAL SPECIFICATIONS ................................................................................. 9
2.1. DIMENSION DRAWINGS ................................................................................. 11
2.1.1. 160 XT II ...................................................................................................................... 11
2.1.2. 180 XT II ......................................................................................................................12
2.1.3. 210 XT II ......................................................................................................................13
2.2. REACH DIAGRAM ............................................................................................ 14
2.2.1. 160 XT II ......................................................................................................................14
2.2.2. 180 XT II ......................................................................................................................15
2.2.3. 210 XT II ......................................................................................................................16
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE ................................................ 17
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY .................................... 18
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ..... 19
3. SAFETY..................................................................................................................... 21
3.1. SAFETY INSTRUCTIONS................................................................................. 21
3.2. SAFETY-RELATED NOTIFICATIONS............................................................... 25
3.3. SAFETY LABELS ............................................................................................. 27
3.4. SAFETY DEVICES............................................................................................ 30
4. BASIC STRUCTURE AND FUNCTIONS .................................................................. 34
4.1. STRUCTURE .................................................................................................... 34
4.2. BASIC FUNCTIONS.......................................................................................... 35
4.3. OPERATING CONTROLS................................................................................. 36
4.3.1. Operating controls in chassis control centre LCB........................................................ 36
4.3.2. Operating controls of drive system ..............................................................................37
4.3.3. Operating controls of outriggers ..................................................................................37
4.3.4. Operating controls in platform control centre UCB ...................................................... 38
4.3.5. Setup with two control levers (option).......................................................................... 40
4.4. AUTOMATIC LEVELLING AND ELECTRIC CONTROL OF DRIVING DEVICE –
DCB CENTRE (OPTION) .......................................................................................... 41
5. OPERATING INSTRUCTIONS .................................................................................. 42
5.1. START-UP ......................................................................................................... 42
5.1.1. Worksite inspection...................................................................................................... 42
5.1.2. Positioning the lift......................................................................................................... 43
5.1.3. Connecting the power supply to the lift........................................................................ 44
5.1.4. Starting up ................................................................................................................... 45

5
5.1.5. Levelling the lift ............................................................................................................ 45
5.2. INSTRUCTIONS FOR WORKING .................................................................... 47
5.2.1. Operating the lift from the chassis control centre LCB ................................................ 47
5.2.2. Operating the lift from the platform control centre UCB............................................... 47
5.2.3. Special instructions for winter use ...............................................................................50
5.2.4. Measures to be taken at the end of the working day ................................................... 50
5.3. TRANSPORT .................................................................................................... 51
5.3.1. Preparing the lift for transport ......................................................................................51
5.3.2. Driving with the driving device .....................................................................................52
5.3.3. Towing the lift ............................................................................................................... 53
5.4. LIFTING THE DEVICE ...................................................................................... 55
5.5. LONG-TERM STORAGE .................................................................................. 55
5.6. IN CASE OF EMERGENCY.............................................................................. 56
5.6.1. When at risk of losing the stability ...............................................................................56
5.6.2. In case of overloading.................................................................................................. 56
5.6.3. In case of power failure................................................................................................ 56
5.6.4. In case of malfunction, when even the emergency descent system is not operational57
6. INSTRUCTIONS FOR FAULT-FINDING ................................................................... 58
7. SERVICING AND MAINTENANCE ........................................................................... 62
7.1. INSPECTIONS REQUIRED BY AUTHORITIES ............................................... 64
7.2. LUBRICATION PLAN ........................................................................................ 65
8. ROUTINE MAINTENANCE DURING OPERATION .................................................. 66
8.1. DAILY MAINTENANCE TASKS......................................................................... 67
8.1.1. Condition of chassis, boom and work platform ............................................................67
8.1.2. Check the tyres and tyre pressure............................................................................... 67
8.1.3. Check the lights ........................................................................................................... 67
8.1.4. Check the hydraulic oil................................................................................................. 67
8.1.5. Check the hydraulic hoses, pipes and connectors ...................................................... 67
8.1.6. Check the operation of safety limit switches................................................................ 67
8.1.7. Check the emergency descent, emergency stop and sound signal ............................ 68
8.1.8. Signs, labels and machine plates ................................................................................68
8.1.9. Instruction manuals...................................................................................................... 68
9. CHANGE OF OWNER............................................................................................... 71

6
Operating instructions •DINO 160XT II •180XT II •210XT II
BLANK

7
1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
DANGER
Read all the instructions in this manual before using the aerial work platform. Make sure that
you have understood all the instructions. The instructions must absolutely be followed during
operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations valid
at the work site.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.
NOTICE
USA only
Dealers, installers, owners, users, operators, lessors, lessees and brokers must fulll the
responsibilities stated in the manual of responsibilities according to ANSI92.5 standard for
boom-supported elevating work platforms.

8
Operating instructions •DINO 160XT II •180XT II •210XT II
1.1. OVERVIEW OF THE UNIT
This unit is a trailer mounted, towable aerial work platform.
It is an aerial work platform, which complies with the EN280 type 1, where travelling is only
allowed with the platform in transport conguration.
For the operation the lift shall be supported by its hydraulic outriggers, extended so that the
wheels of the trailer lift off the ground.
1.2. INTENDED USE OF THE WORK PLATFORM
The aerial work platform is exclusively intended for transferring people and tools and acting
as a work platform within its permissible load-bearing capacity and reach (refer to the
“Technical Specications” table and the “Reach Diagram”).
The intended use also covers:
• Following all the instructions in the Operating Instructions
• Performance of the inspections and maintenance operations.
This aerial work platform is NOT insulated, and does not offer protection against contact with
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the restrictions
given in them,
NOTICE
The operator must receive instructions and consent from the manufacturer for all
such specic work methods or conditions that the manufacturer has not explicitly
dened in the unit's operation and maintenance instructions.
The primary power source of the lift is electric motor. The outriggers and the boom system
are hydraulically powered.
As an option, the lifts can be equipped with a driving device that can be controlled from the
ground.
Consult the chapters “Technical data" and “Structure and functions of the work platform" in
this manual for more detailed information about the lift.

9
2. TECHNICAL SPECIFICATIONS
160XT II 180XT II 210XT II
Max. working height 16,0 m 18,0 m 21,0 m
Max. platform height 14,0 m 16,0 m 19,0 m
Max. outreach 9,1 m 11,2 m 11,7 m
Boom rotation continuous
Platform rotation 180°
Turn area refer to the reach diagram
Support width 3,80/4,20 m 3,90/4,30 m 3,90/4,30 m
Transport width 1,80 m 1,95 m 1,95 m
Transport length 6,15 m 6,66 m 7,92 m
Transport height 2,30 m 2,30 m 2,33 m
Weight (incl. Honda power unit) 1992 kg 2315 kg 2478 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. allowed gradient of ground to the side 2,2° 6,7° 6,7°
Max. allowed gradient of ground lengthwise 3,8° 8,0° 8,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working - 20 °C
Max. support force on the outriggers 16800 N 16800 N 22800 N
Platform size 0,7 x 1,3 m
Gradeability 25%
Socket outlets on the platform 2 x 230V/50Hz/16A
Power supply 0 0 0
- mains current 230V/50Hz/10A
Sound pressure level < 70 dB
Whole-body vibration Not detectable

10
Operating instructions •DINO 160XT II •180XT II •210XT II
Optional engines
Subaru EX21
Fuel Petrol
Net power 3,7 kW (4,9 hp) / 3600 r/min
Fuel tank volume 3,6 l
Oil volume 0,6 l
Fuel consumption 1,7 l/h
Sound pressure level Lpa (UCB) < 70 dB
Sound pressure level Lpa (LCB) 87 dB
Whole-body vibration < 0,5 m/s2
Hatz 1B30 EPA / CARB Tier 4 Final
Fuel Diesel
Net power 4,4 kW (6 hv) / 2800 r/min
Oil tank volume 1,1 l
Sound pressure level 101 dB
Whole-body vibration < 0,5 m/s2
Honda GX200SXE
Fuel Petrol
Net power 4.1 kW (5,5 hp)
Fuel tank volume 3,1 l
Oil volume 0,6 l
Fuel consumption 1,7 l/h
Sound pressure level 98 dB
Whole-body vibration < 0,5 m/s2

11
2.1. DIMENSION DRAWINGS
2.1.1. 160 XT II

12
Operating instructions •DINO 160XT II •180XT II •210XT II
2.1.2. 180 XT II

13
2.1.3. 210 XT II

14
Operating instructions •DINO 160XT II •180XT II •210XT II
2.2. REACH DIAGRAM
2.2.1. 160 XT II
1
0
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
m
10 109876543212
0
55
50
45
40
35
30
25
20
15
10
5
0 30252015105510
215 KG
475 LB
DINO 160XT II
ft

15
1
0
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
10 1211109876543212 0
60
55
50
45
40
35
30
25
20
15
10
5
0 403530252015105510
2.2.2. 180 XT II

16
Operating instructions •DINO 160XT II •180XT II •210XT II
2.2.3. 210 XT II
215 KG
475 LB
120 KG
265 LB
80 KG
175 LB
m
ft
1
0
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
10 1211109876543212 0
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0 403530252015105510

17
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE
The name of the manufacturer, and the production number and serial number of the machine
have been marked on the nameplate as shown in the picture below.
Weight kg Max load
Max load of persons Additional load
Max side force Max inclination of chassis
Voltage Frequency
Min operating temp. Max wind force
Number of manufacture
Year of manufacture Address of manufacture
Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
Type Manufacturer
DINO
2
215
55
0.3
54.516
The nameplate of the lift is located on the
right-hand side of the tow-bar, as shown in
the picture.
The serial number is also engraved in the
lift's chassis, on the upper surface of the
right-hand tow-bar.
The nameplate of the trailer is located on
the tow-bar, on the right-hand side of the
nameplate of the lift, as shown in the picture.
Following data is written on the plate:
EU Type Approval Number (if available)
Serial number
Total weight kg
0Maximum allowed weight on the towing
hitch kg
1 Maximum allowed axle weight kg
2 kg

18
Operating instructions •DINO 160XT II •180XT II •210XT II
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY
EU declaration of conformity for machine
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 180XT II Aerial Work Platform, no. YGCD180XTE2030011
complies with the provisions of the Machine Directive 2006/42/EC and its amendments as
well as the national decree (VNA 400/2008), through which they have been brought into
effect.
The inspection in accordance with Annex IX to the directive 2006/42/EC has been
carried out by the notied body no. 0537,
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
has granted the certicate no. VTT 183/524/14
In addition, the aerial work platform also complies with the provisions of the following
European Directives:
2006/95/EC, 2000/14/EC, 2004/108/EC
Measured sound power level Lwa (petrol/diesel) (96+1,5) 97,5 dB / (98,5+1,5) 100 dB
Quaranteed sound power level Lwa (petrol/diesel) 97,5 + 0,5 dB / 100+0,5 dB
2000/14/EC Conformity assessment procedure followed: Annex V: Internal control of
production.
In designing the machine, the following harmonised standards have been applied:
SFS-EN 280:2013, SFS-EN 60204-1/A1, SFS-EN-ISO 12100
The person, who has compiled the technical construction le: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
FI-32210 Loimaa, FINLAND
Loimaa 06.11.2014
-----------------------------------------
Antti Tuura
Foreman

19
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM
TEST CERTIFICATE
DATE: 16.9.2014
START-UP TESTS:
Inspection place:
Dinolift Oy Inspector's signature: 1074
BASIC KNOWLEDGE
Manufacturer:
Dinolift OY Place of manufacture: Finland
Address:
Raikkolantie 145
32210 LOIMAA
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATIONS
Machine and type:
DINO 180XT II Max. platform height 16 m
Number of manufacture
YGCD180XT E2030004 Max. outreach: depend on load: Depend on load
Year of manufacture
2014
Max. lifting capacity:
215 kg Boom rotation: Continuous
Max. person number:
2Support width: 3,8 m
Max. additional load:
55 kg Transport width: 1,95 m
Power supply:
230VAC Transport length: 6,65 m
Lowest temperature:
-20 °C Transport height: 2,31 m
Weight:
2315 kg Basket size: 0,7 x 1,3 m
Inspection points: (Y = meet standards N = do not meet standards)
Y
N Y N
A. STRENGTH 6. Plate for supports
1. Certificate of material 7. Safety colours
2. Certificate of strength
D. SAFETY REQUIREMENTS
B. STABILITY 1. Indicating device for horizontal
1. Certificate of stability test position
2. Working space diagram 2. Locking device and lockings
3. Stop device for lifting
C. GENERAL REQUIREMENTS 4. Stop for opening of support
1. User's manual 5. Safety distances
2. Place for safekeeping for user's manual 6. Position of working face
3. Machine plate - checking plate 7. Structure of working face
4. Load plate 8. Emergency descent system
5. Warning plate 9. Limit devices
www.dinolift.com
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescope boom Articulated telescope boom
Scissor Fixed mast Telescope mast
Hydraulic turning Hydraulic pushing Mechanical

20
Operating instructions •DINO 160XT II •180XT II •210XT II
The initial inspection and test loading of the Dino aerial work platforms is performed by the
manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
The protocols of the start-up and periodic inspections must be kept with the lift or its
immediate proximity for at least ve years.
E. ELECTRIC APPLIANCES G. SAFETY DEVICE
1. Electric appliances 1. Safety limit switch
2. Sound signal
F. CONTROL DEVICES
1. Protections H. LOADING TEST
2. Symbols / directions 1. Overload test = 323 kg (150%)
3. Placings 2. Funktional test = 237 kg (110%)
4. Emergency stop
FAILINGS AND NOTES
Failings have been repaired. Date: Signature:
Dinolift Oy
Raikkolantie 145
FIN-32210 LOIMAA, FINLAND
Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: [e-mail]