Dino lift DINO XT II 160 User manual

OPERATING
INSTRUCTIONS
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
Tel. + 358 20 1772 400 | [email protected] | www.dinolift.com
DINO XT II
160 • 180 • 210

3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Valid from serial number
160XT II 17681,17735,17743->
180XT II 30450 ->
210XT II 3824 ->

4
Operating instructions • DINO 160XT II • 180XT II • 210XT II
CONTENTS
1. TO THE OPERATOR .................................................................................................7
1.1. OVERVIEW OF THE UNIT ................................................................................ 8
1.2. INTENDED USE OF THE WORK PLATFORM ................................................ 8
2. TECHNICAL SPECIFICATIONS ............................................................................... 9
2.1. DIMENSION DRAWINGS ............................................................................... 11
2.1.1. 160 XT II ...................................................................................................................... 11
2.1.2. 180 XT II ......................................................................................................................12
2.1.3. 210 XT II ......................................................................................................................13
2.2. REACH DIAGRAM ........................................................................................... 14
2.2.1. 160 XT II ......................................................................................................................14
2.2.2. 180 XT II ......................................................................................................................15
2.2.3. 210 XT II ......................................................................................................................16
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE ............................................ 17
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY ................................ 18
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM 19
3. SAFETY ....................................................................................................................21
3.1. SAFETY INSTRUCTIONS .............................................................................. 21
3.2. SAFETY-RELATED NOTIFICATIONS ............................................................ 25
3.3. SAFETY LABELS ............................................................................................ 27
3.4. SAFETY DEVICES .......................................................................................... 30
4. STRUCTURE AND FUNCTIONS OF THE LIFT .................................................... 34
4.1. STRUCTURE OF THE LIFT ............................................................................ 34
4.2. FUNCTIONS OF THE LIFT ............................................................................. 35
4.3. OPERATING CONTROLS FOR THE FUNCTIONS ...................................... 36
4.3.1. Operating controls in the chassis control centre .......................................................... 36
4.3.2. Operating controls for the outriggers ........................................................................... 37
4.3.3. Optional controls on the chassis ..................................................................................37
4.3.4. Operating controls in the platform control centre UCB ................................................ 38
4.3.5. Setup with two control levers (option) .......................................................................... 39
5. USING THE LIFT ..................................................................................................... 40
5.1. STARTING UP.................................................................................................. 40
5.1.1. Worksite inspection ...................................................................................................... 40
5.1.2. Positioning the lift ......................................................................................................... 41
5.1.3. Starting up ................................................................................................................... 42
5.1.4. Supporting the lift ......................................................................................................... 44

5
5.2. OPERATION..................................................................................................... 45
5.2.1. Operating the lift from the chassis control centre ........................................................ 45
5.2.2. Operating the lift from the platform control centre ....................................................... 46
5.2.3. Special instructions for winter use ............................................................................... 49
5.2.4. Ending the work ........................................................................................................... 49
5.3. TRANSFERRING THE LIFT ........................................................................... 50
5.3.1. Preparing the lift for transport ......................................................................................50
5.3.2. Using the driving device ............................................................................................... 51
5.3.3. Towing the lift ............................................................................................................... 53
5.3.4. Tying down ................................................................................................................... 54
5.3.5. Lifting the device .......................................................................................................... 55
5.4. LONG-TERM STORAGE ................................................................................. 55
6. DINO SKY RACK (OPTION) ................................................................................... 56
6.1. IN CASE OF EMERGENCY ............................................................................ 58
6.1.1. When at risk of losing the stability ...............................................................................58
6.1.2. In case of overloading .................................................................................................. 58
6.1.3. In case of power failure ................................................................................................ 58
6.1.4. In case of malfunction, when even the emergency descent system
is not operational ......................................................................................................... 59
7. INSTRUCTIONS FOR FAULT-FINDING ................................................................60
8. MAINTENANCE SCHEDULE ................................................................................. 64
8.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES .... 66
8.2. LUBRICATION PLAN ...................................................................................... 67
9. ROUTINE MAINTENANCE DURING OPERATION .............................................. 68
9.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS ........ 69
9.1.1. Check the condition of chassis, the boom and the work platform ................................ 69
9.1.2. Check the tyres and tyre pressure ............................................................................... 69
9.1.3. Check the lights ........................................................................................................... 69
9.1.4. Check the hydraulic oil level ........................................................................................ 69
9.1.5. Check the hydraulic hoses, pipes and connectors ......................................................69
9.1.6. Check the operation of the safety limit switches .......................................................... 70
9.1.7. Check the operation of the emergency descent, the emergency stop
and the sound signal .................................................................................................... 70
9.1.8. Decals, stickers and signs ...........................................................................................70
9.1.9. Instruction manuals ...................................................................................................... 70
10. CHANGE OF OWNER ............................................................................................. 73

6
(NVSOXDWƗFLMDVLQVWUXNFLMDV',12;7,,;7,,;7,,
BLANK

7
1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
DANGER
Read all the instructions in this manual before using the aerial work platform. Make sure
that you have understood all the instructions. The instructions must absolutely be followed
during operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations
valid at the work site.
NOTICE
,QIRUPDWLRQWKDWRQO\DSSOLHVWRDVSHFL¿FPRGHOYHUVLRQIHDWXUHRUHTXLSPHQWZLOOKDYH
WKHLGHQWL¿FDWLRQLQFOXGHGLQWKHWLWOH&KHFNWKHDSSOLFDELOLW\RIVXFKLQIRUPDWLRQWR\RXU
machine.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.

8
Operating instructions • DINO 130T II
1.1. OVERVIEW OF THE UNIT
This unit is a trailer mounted, towable aerial work platform.
This aerial work platform complies with the standard EN280 type 1. Moving the lift by means
of the driving device or by towing is possible only when the lift is in the transport position.
)RUWKHRSHUDWLRQWKHW\UHVRIWKHOLIWVKDOOEHUDLVHGRႇWKHJURXQGE\PHDQVRIWKHK\GUDXOLF
outriggers.
The primary power source of the lift is the electric motor. The outriggers and the boom
system are hydraulically powered.
As an option, the lifts can be equipped with a hydraulic driving device.
Consult the chapters “Technical data” and “Structure and functions of the work platform” in
this manual for more detailed information about the lift.
1.2. INTENDED USE OF THE WORK PLATFORM
The aerial work platform is exclusively intended for transferring people and tools to the work
position and acting as a work platform within its permissible load-bearing capacity and reach
UHIHUWRWKH³7HFKQLFDO6SHFL¿FDWLRQV´WDEOHDQGWKH³5HDFK'LDJUDP´
The intended use also covers:
• Following all the instructions in the Operating Instructions
• Performance of the inspections and maintenance operations.
• 2EVHUYDWLRQRIWKHRFFXSDWLRQDOVDIHW\UHJXODWLRQVDQGURDGWUDႈFUHJXODWLRQV
7KLVDHULDOZRUNSODWIRUPLV127LQVXODWHGDQGGRHVQRWRႇHUSURWHFWLRQDJDLQVWFRQWDFWZLWK
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the restrictions
given in them,
NOTICE
The operator must receive instructions and consent from the manufacturer for all
VXFKVSHFL¿FZRUNPHWKRGVRUFRQGLWLRQVWKDWWKHPDQXIDFWXUHUKDVQRWH[SOLFLWO\
GH¿QHGLQWKHXQLWVRSHUDWLRQDQGPDLQWHQDQFHLQVWUXFWLRQV

9
2. TECHNICAL SPECIFICATIONS
160XT II 180XT II 210XT II
Max. working height 16,0 m 18,0 m 21,0 m
Max. platform height 14,0 m 16,0 m 19,0 m
Max. outreach 9,1 m 11,2 m 11,7 m
Boom rotation continuous
Platform rotation 180°
Turn area refer to the reach diagram
Support width 3,80/4,20 m 3,90/4,30 m 3,90/4,30 m
Transport width 1,80 m 1,95 m 1,95 m
Transport length 6,15 m 6,66 m 7,92 m
Transport height 2,30 m 2,30 m 2,33 m
Weight (incl. Honda power unit) 1992 kg 2315 kg 2478 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. allowed gradient of ground to the side 2,2° 6,7° 6,7°
Max. allowed gradient of ground lengthwise 3,8° 8,0° 8,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working - 20 °C
Max. support force on the outriggers 16800 N 16800 N 22800 N
Platform size 0,7 x 1,3 m
Gradeability 25%
Socket outlets on the platform 2 x 230V/50Hz/16A
Power supply 0 0 0
- mains current 230V/50Hz/10A
Sound pressure level < 70 dB
Whole-body vibration Not detectable
- Engine (Honda) GX200
Sound pressure level (UCB/LCB) 73 / 90 dB
Whole-body vibration < 0,5 m/s²
- Engine (Hatz) 1B30-X
Sound pressure level (UCB/LCB) 76 / 94 dB
Whole-body vibration < 0,5 m/s²

10
Operating instructions • DINO 160XT II • 180XT II • 210XT II
Optional engines
Hatz 1B30 EPA / CARB Tier 4 Final
Fuel Diesel
Net power 4,4 kW (6 hp) / 2800 r/min
Oil tank volume 1,1 l
Honda GX200SXE
Fuel Petrol
Net power 4,1 kW (5,5 hp)
Fuel tank volume 3,1 l
Oil volume 0,6 l
Fuel consumption 1,7 l/h

11
2.1. DIMENSION DRAWINGS
2.1.1. 160 XT II

12
Operating instructions • DINO 160XT II • 180XT II • 210XT II
2.1.2. 180 XT II

13
2.1.3. 210 XT II

14
Operating instructions • DINO 160XT II • 180XT II • 210XT II
2.2. REACH DIAGRAM
2.2.1. 160 XT II
1
0
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
m10109876543212 0
55
50
45
40
35
30
25
20
15
10
5
030252015105510
215 KG
475 LB
DINO 160XT II
ft

15
1
0
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
101211109876543212 0
60
55
50
45
40
35
30
25
20
15
10
5
0403530252015105510
2.2.2. 180 XT II

16
Operating instructions • DINO 160XT II • 180XT II • 210XT II
2.2.3. 210 XT II
215 KG
475 LB
120 KG
265 LB
80 KG
175 LB
m
ft
1
0
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
101211109876543212 0
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0403530252015105510

17
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE
The name of the manufacturer, and the production number and serial number of the machine
have been marked on the nameplate as shown in the picture below.
Weight kg Max load
Max load of persons Additional load
Max side force Max inclination of chassis
Voltage Frequency
Min operating temp. Max wind force
Number of manufacture
Year of manufacture Address of manufacture Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
Type Manufacturer
DINO
2
215
55
0.3
54.516
The nameplate of the lift is located on the
right-hand side of the tow-bar, as shown in
the picture.
The serial number is also engraved in the
lift's chassis, on the upper surface of the
right-hand tow-bar.
The nameplate of the trailer is located on
the tow-bar, on the right-hand side of the
nameplate of the lift, as shown in the picture.
Following data is written on the plate:
EU Type Approval Number (if available)
Serial number
Total weight kg
0Maximum allowed weight on the towing
hitch kg
1 Maximum allowed axle weight kg
2kg
Description of the machine marked on the plate MEWP = “Mobile Elevating Work Platform”

18
Operating instructions • DINO 160XT II • 180XT II • 210XT II
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY
(8GHFODUDWLRQRIFRQIRUPLW\IRUPDFKLQH
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 160XT-2 Access Platform no. YGCD160XTM00XXXXX
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended
and with national implementing legislation.
Manufacturer
Dinolift Oy
has assessed the conformity of the machinery with internal checks
(&$QQH[9,,,DQGKDVJUDQWHGDFHUWL¿FDWH1RDCE 160XT/002/19
$FFHVVSODWIRUPDOVRIXO¿OVWKHUHTXLUHPHQWVRIWKHIROORZLQJ((&GLUHFWLYHV
2000/14/EC, 2014/30/EU, (EU) 2016/1628
Measured sound power level Lwa Quaranteed sound power level Lwa
Honda (97+1,5) 98,5 dB 98,5 + 0,5 dB
Hatz (102,5+1,5) 103,5 dB 103,5+0,5 dB
2000/14/EC Conformity assessment procedure followed: Annex V:
Internal control of production.
Following harmonized standards have been applied in designing the machine:
SFS-EN 280+A1:2015; SFS-EN 60204-1/A1; SFS-EN-ISO 12100
Person authorized to draw up the Technical File: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
FI-32210 Loimaa, FINLAND
Loimaa XX.XX.2020
-----------------------------------------
Santtu Siivola
Chief Engineer

19
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM
TEST CERTIFICATE
DATE: 16.9.2014
START-UP TESTS:
Inspection place: 'LQROLIW2\ Inspector's signature: 1074
BASIC KNOWLEDGE
Manufacturer: Dinolift OY Place of manufacture: Finland
Address: 5DLNNRODQWLH
32210 LOIMAA
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATIONS
Machine and type: DINO 180XT II Max. platform height 16 m
Number of manufacture YGCD180XT E2030004 Max. outreach: depend on load: Depend on load
Year of manufacture 2014
Max. lifting capacity: NJ Boom rotation: Continuous
Max. person number: 2Support width: 3,8 m
Max. additional load: NJ Transport width: 1,95 m
Power supply: 230VAC Transport length: 6,65 m
Lowest temperature: -20 °C Transport height: 2,31 m
Weight: NJ Basket size: [P
Inspection points: (Y = meet standards N = do not meet standards)
Y N Y N
A. STRENGTH 6. Plate for supports
1. Certificate of material 7. Safety colours
2. Certificate of strength
D. SAFETY REQUIREMENTS
B. STABILITY 1. Indicating device for horizontal
1. Certificate of stability test position
2. Working space diagram 2. Locking device and lockings
3. Stop device for lifting
C. GENERAL REQUIREMENTS 4. Stop for opening of support
1. User's manual 5. Safety distances
2. Place for safekeeping for user's manual 6. Position of working face
3. Machine plate - checking plate 7. Structure of working face
4. Load plate 8. Emergency descent system
5. Warning plate 9. Limit devices
www.dinolift.com
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescope boom Articulated telescope boom
Scissor Fixed mast Telescope mast
Hydraulic turning Hydraulic pushing Mechanical
7
2
3
2
5
6
6
D
7
7
8
8
9
9

20
Operating instructions • DINO 160XT II • 180XT II • 210XT II
The initial inspection and test loading of the Dino aerial work platforms is performed by the
manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
The protocols of the start-up and periodic inspections must be kept with the lift or its
LPPHGLDWHSUR[LPLW\IRUDWOHDVW¿YH\HDUV
E. ELECTRIC APPLIANCES G. SAFETY DEVICE
1. Electric appliances 1. Safety limit switch
2. Sound signal
F. CONTROL DEVICES
1. Protections H. LOADING TEST
2. Symbols / directions 1. Overload test = 323 kg (150%)
3. Placings 2. Funktional test = 237 kg (110%)
4. Emergency stop
FAILINGS AND NOTES
Failings have been repaired. Date: Signature:
Dinolift Oy
Raikkolantie 145
FIN-32210 LOIMAA, FINLAND
Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: [e-mail]
1
2
H
1
1
2
2