Dino lift DINO 210XTB II User manual

OPERATING
INSTRUCTIONS
DINO 160XTB II •180XTB II •
210XTB II
Dealer:Manufacturer:
Dinolift Oy
Raikkolantie 145
FI-32210 LOIMAA
Tel. [phone]
[email protected]
www.dinolift.com

3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Valid from serial number
160XTB II 160097->
180XTB II 40001->
210XTB II 210025->

4
Operating instructions•DINO 160XTB •180XTB •210XTB
CONTENTS
1. TO THE OPERATOR ................................................................................................... 6
1.1. OVERVIEW OF THE UNIT.................................................................................. 7
1.2. INTENDED USE OF THE WORK PLATFORM ................................................... 7
2. TECHNICAL SPECIFICATIONS ................................................................................. 8
2.1. DIMENSION DRAWINGS ................................................................................... 9
2.1.1. 160 XTB II...................................................................................................................... 9
2.1.2. 180 XTB II.................................................................................................................... 10
2.1.3. 210 XTB II.................................................................................................................... 11
2.2. REACH DIAGRAM ............................................................................................ 12
2.2.1. 160 XTB II.................................................................................................................... 12
2.2.2. 180 XTB II.................................................................................................................... 13
2.2.3. 210 XTB II.................................................................................................................... 14
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE ................................................ 15
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY .................................... 16
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ..... 17
3. SAFETY..................................................................................................................... 19
3.1. SAFETY INSTRUCTIONS................................................................................. 19
3.2. SAFETY-RELATED NOTIFICATIONS............................................................... 23
3.3. SAFETY DEVICES............................................................................................ 24
4. BASIC STRUCTURE AND FUNCTIONS .................................................................. 28
4.1. STRUCTURE .................................................................................................... 28
4.2. BASIC FUNCTIONS.......................................................................................... 29
4.3. OPERATING CONTROLS................................................................................. 30
4.3.1. Operating controls in chassis control centre................................................................ 30
4.3.2. Operating controls of drive system ..............................................................................32
4.3.3. Operating controls of outriggers .................................................................................. 32
4.3.4. Operating controls in platform control centre UCB ...................................................... 33
4.3.5. Setup with two control levers (option).......................................................................... 35
5. OPERATING INSTRUCTIONS .................................................................................. 36
5.1. START-UP ......................................................................................................... 36
5.1.1. Worksite inspection...................................................................................................... 36
5.1.2. Positioning the lift......................................................................................................... 37
5.1.3. Starting up ................................................................................................................... 38
5.1.4. Levelling the lift ............................................................................................................ 38
5.2. INSTRUCTIONS FOR WORKING .................................................................... 39
5.2.1. Operating the lift from the chassis control centre LCB ................................................ 39
5.2.2. Operating the lift from the platform control centre UCB............................................... 39

5
5.2.3. Special instructions for winter use ...............................................................................42
5.2.4. Measures to be taken at the end of the working day ................................................... 42
5.3. TRANSPORT .................................................................................................... 43
5.3.1. Preparing the lift for transport ......................................................................................43
5.3.2. Driving with the driving device .....................................................................................44
5.3.3. Towing the lift............................................................................................................... 45
5.4. LIFTING THE DEVICE ...................................................................................... 47
5.5. LONG-TERM STORAGE .................................................................................. 47
5.6. IN CASE OF EMERGENCY.............................................................................. 48
5.6.1. When at risk of losing stability ..................................................................................... 48
5.6.2. In case of overloading.................................................................................................. 48
5.6.3. In case the power supply is interrupted .......................................................................48
5.6.4. In case the emergency descent system is not operational .......................................... 49
6. FAULT FINDING ........................................................................................................ 50
7. SERVICING AND MAINTENANCE ........................................................................... 54
7.1. INSPECTIONS REQUIRED BY AUTHORITIES ............................................... 56
7.2. LUBRICATION PLAN ........................................................................................ 57
8. ROUTINE MAINTENANCE DURING OPERATION .................................................. 58
8.1. DAILY MAINTENANCE TASKS......................................................................... 59
8.1.1. Condition of chassis, boom and work platform ............................................................59
8.1.2. Check the tyres and tyre pressure............................................................................... 59
8.1.3. Check the lights ........................................................................................................... 59
8.1.4. Check the hydraulic oil................................................................................................. 59
8.1.5. Check the hydraulic hoses, pipes and connectors ...................................................... 59
8.1.6. Check the operation of safety limit switches................................................................ 59
8.1.7. Check the emergency descent, emergency stop and sound signal ............................ 60
8.1.8. Signs, labels and machine plates ................................................................................60
8.1.9. Instruction manuals...................................................................................................... 60
8.2. MAINTENANCE OF THE BATTERIES ............................................................. 62
9. CHANGE OF OWNER............................................................................................... 65

6
Operating instructions•DINO 160XTB •180XTB •210XTB
1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
DANGER
WARNING
CAUTION
NOTICE
Read all the instructions in this manual before using the aerial work platform. Make sure that
you have understood all the instructions. The instructions must absolutely be followed during
operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations valid
at the work site.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.

7
1.1. OVERVIEW OF THE UNIT
This unit is a trailer mounted, towable aerial work platform.
It is an aerial work platform, which complies with the EN280 type 1, where travelling is only
allowed with the platform in transport conguration.
For the operation the lift shall be supported by its hydraulic outriggers, extended so that the
wheels of the trailer lift off the ground.
1.2. INTENDED USE OF THE WORK PLATFORM
The aerial work platform is exclusively intended for transferring people and tools and acting
as a work platform within its permissible load-bearing capacity and reach (refer to the
“Technical Specications” table and the “Reach Diagram”).
The intended use also covers:
• Following all the instructions in the Operating Instructions
• Performance of the inspections and maintenance operations.
This aerial work platform is NOT insulated, and does not offer protection against contact with
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the restrictions
given in them,
DANGER
WARNING
CAUTION
NOTICE
The operator must receive instructions and consent from the manufacturer for all
such specic work methods or conditions that the manufacturer has not explicitly
dened in the unit's operation and maintenance instructions.
Nostimen ensisijaisena voimanlähteeenä on sähkömoottorikäyttö. The outriggers and the
boom system are hydraulically powered.
As an option, the lifts can be equipped with a driving device that can be controlled from the
ground.
Consult the chapters “Technical data" and “Structure and functions of the work platform" in
this manual for more detailed information about the lift.

8
Operating instructions•DINO 160XTB •180XTB •210XTB
2. TECHNICAL SPECIFICATIONS
160XTB II 180XTB II 210XTB II
Max. working height 16,0 m 18,0 m 21,0 m
Max. platform height 14,0 m 16,0 m 19,0 m
Max. outreach 9,1 m 11,2 m 11,7 m
Boom rotation continuous
Platform rotation 180°
Turn area refer to the reach diagram
Support width 3,80/4,20 m 3,90/4,30 m 3,90/4,30 m
Transport width 1,80 m 1,95 m 1,95 m
Transport length 6,15 m 6,66 m 7,92 m
Transport height 2,31 m 2,30 m 2,33 m
Weight 2196 kg 2380 kg 2610 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. allowed gradient of ground to the side 2,7° 6,7° 6,7°
Max. allowed gradient of ground lengthwise 4,2° 8,0° 8,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working - 20 °C
Max. support force on the outriggers 16800 N 16800 N 22800 N
Platform size 0,7 x 1,3 m
Gradeability 25%
Power supply
- battery powered 24V/2kW, 4x6V 235Ah
Sound pressure level < 70 dB
Whole-body vibration Not detectable
- mains current, battery charging 230V/50Hz/10A
Socket outlets on the platform 2 x 230V/50Hz/16A

9
2.1. DIMENSION DRAWINGS
2.1.1. 160 XTB II

10
Operating instructions•DINO 160XTB •180XTB •210XTB
2.1.2. 180 XTB II

11
2.1.3. 210 XTB II

12
Operating instructions•DINO 160XTB •180XTB •210XTB
2.2. REACH DIAGRAM
2.2.1. 160 XTB II
1
0
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
m
10 109876543212
0
55
50
45
40
35
30
25
20
15
10
5
0 30252015105510
215 KG
475 LB
DINO 160XT II
ft

13
1
0
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
10 1211109876543212 0
60
55
50
45
40
35
30
25
20
15
10
5
0 403530252015105510
2.2.2. 180 XTB II

14
Operating instructions•DINO 160XTB •180XTB •210XTB
2.2.3. 210 XTB II
215 KG
475 LB
120 KG
265 LB
80 KG
175 LB
DINO 210XT II
m
ft
1
0
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
10 1211109876543212 0
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0 403530252015105510

15
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE
The name of the manufacturer, and the production number and serial number of the machine
have been marked on the nameplate as shown in the picture below.
The nameplate of the lift is located on the
right-hand side of the tow-bar, as shown in
the picture.
The serial number is also engraved in the
lift's chassis, on the upper surface of the
right-hand tow-bar.
The nameplate of the trailer is located on
the tow-bar, on the right-hand side of the
nameplate of the lift, as shown in the picture.
Following data is written on the plate:
EU Type Approval Number (if available)
Serial number
Total weight kg
0Maximum allowed weight on the towing
hitch kg
1 Maximum allowed axle weight kg
2 kg
Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
DINO
54.516
Number of manufacture
Type Manufacturer
Year of manufacture Address of manufacture
Voltage Frequency
Min operating temp. Max wind force
Weight kg Max load 215
Max side force Max inclination of chassis 0,3
Max load of persons Additional load
2 55

16
Operating instructions•DINO 160XTB •180XTB •210XTB
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY
EC-Declaration of Conformity for Machinery
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 180XTB II Access Platform no YGC180XTBF2040055
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and
with national implementing legislation.
Inspection according to 2006/42/EC appendix IX carried out by notied body nr. 0537
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
which has granted the certicate No. VTT 183/524/14
Access platform also fulls the requirements of the following EEC directives:
2006/95/EC, 2000/14/EC, 2004/108/EC
Following harmonized standards have been applied in designing the machine:
SFS-EN 280:2013; SFS-EN 60204-1/A1; SFS-EN-ISO 12100
Person authorized to draw up the Technical File: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
32210 Loimaa, FINLAND
Loimaa 01.09.2015
-----------------------------------------
Antti Tuura
Supervisor

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2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM
TEST CERTIFICATE
DATE:
START-UP TESTS:
Inspection place:
Dinolift Oy Inspector's signature:
BASIC KNOWLEDGE
Manufacturer:
Dinolift OY Place of manufacture: Finland
Address:
Raikkolantie 145
32210 LOIMAA
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATIONS
Machine and type:
DINO 180XTBII Max. platform height 16 m
Number of manufacture
YGC180XTB F2040001 Max. outreach: depend on load: Depend on load
Year of manufacture
2014
Max. lifting capacity:
215 kg Boom rotation: Continuous
Max. person number:
2Support width: 3,8 m
Max. additional load:
55 kg Transport width: 1,95 m
Power supply:
24 VDC Transport length: 6,65 m
Lowest temperature:
-20 °C Transport height: 2,31 m
Weight:
2390 kg Basket size: 0,7 x 1,3 m
Inspection points: (Y = meet standards N = do not meet standards)
Y
N Y N
A. STRENGTH 6. Plate for supports
1. Certificate of material 7. Safety colours
2. Certificate of strength
D. SAFETY REQUIREMENTS
B. STABILITY 1. Indicating device for horizontal
1. Certificate of stability test position
2. Working space diagram 2. Locking device and lockings
3. Stop device for lifting
C. GENERAL REQUIREMENTS 4. Stop for opening of support
1. User's manual 5. Safety distances
2. Place for safekeeping for user's manual 6. Position of working face
3. Machine plate - checking plate 7. Structure of working face
4. Load plate 8. Emergency descent system
5. Warning plate 9. Limit devices
www.dinolift.com
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescope boom Articulated telescope boom
Scissor Fixed mast Telescope mast
Hydraulic turning Hydraulic pushing Mechanical

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Operating instructions•DINO 160XTB •180XTB •210XTB
The initial inspection and test loading of the Dino aerial work platforms is performed by the
manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
The protocols of the start-up and periodic inspections must be kept with the lift or its
immediate proximity for at least ve years.
E. ELECTRIC APPLIANCES G. SAFETY DEVICE
1. Electric appliances 1. Safety limit switch
2. Sound signal
F. CONTROL DEVICES
1. Protections H. LOADING TEST
2. Symbols / directions 1.Dynamic = 237 kg
3. Placings 2. Static = 323 kg
4. Emergency stop 3. Work movements
FAILINGS AND NOTES
Failings have been repaired. Date: Signature:
Dinolift Oy
Raikkolantie 145
FIN-32210 LOIMAA, FINLAND
Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: [email protected]

19
3. SAFETY
All the essential safety instructions and warnings, relevant to transport, use and maintenance
of the lift, are described in this chapter.
DANGER
WARNING
CAUTION
NOTICE
Failure to observe these instructions and safety regulations may cause a severe injury or
even death. Familiarise yourself with all the safety regulations, operating instructions and
signs afxed to the machine, and follow them.
Make sure that you understand all the safety instructions and regulations. Also make sure
that others operating the machine or working on the work platform are familiar with these
instructions.
3.1. SAFETY INSTRUCTIONS
Only specially trained personnel with authorisation in writing, who are well familiarised with
the device, and at least 18-years old, are allowed to operate the unit.
Keep the lift free of any dirt, which may impair safe operation, and impede the inspection of
the structures.
The device must be serviced and inspected regularly.
Only skilled persons, familiar with the service and repair instructions, are allowed to carry out
servicing and repair work.
It is strictly prohibited to use a lift which is out of order.
Never remove or disable any safety devices or covers of the machine.
DANGER
WARNING
CAUTION
NOTICE
The device must neither be altered without the manufacturer’s consent nor be used under
conditions, which do not meet the manufacturer's requirements.
The operator must be given instructions and consent from the manufacturer for all such
specic work methods or conditions that the manufacturer has not explicitly dened.

20
Operating instructions•DINO 160XTB •180XTB •210XTB
TRANSFERS
Observe the maximum allowed gradient when transferring the lift. During transfer in rough
terrain, try to stay above the machine.
Beware of xed or moving obstacles in the terrain or near the lift while driving. Make sure
that you have a clear view of the driving path.
WORK AREA AND PREPARATIONS BEFORE LIFTING WORK
When working in busy areas, the operating range of the lift must be clearly marked by using
either warning lights or fencing.
Also observe road trafc regulations.
Ensure the unobstructed range of movement before operating the outriggers.
The load-bearing capacity and the gradient of the base must be taken into account when
supporting the chassis.
Ensure that the outriggers cannot slide while on a gradient.
Additional support plates of adequate size must be used under the outriggers, when working
on soft ground. Only use such additional support plates, on which the metallic outriggers will
not slide.
While in the support position, ensure that the wheels are off the ground.
Always verify the horizontal position of the machine.
Always ensure that the work area is clear of outsiders. Danger of getting squeezed between
rotating and xed structures.
While operating the boom from the control centre on the turning device, beware of
getting pressed against the outriggers or other structures that do not turn with the
boom.