Dino lift DINO 135T User manual

DINO ® 135T
OPERATING INSTRUCTIONS
®
Raikkolantie 145
FI-32210 LOIMAA
T. [phone]
F. [phone]
[email protected]
www.dinolift.com
Manufacturer:
Dealer:

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ORIGINAL OPERATING INSTRUCTIONS
Valid from serial number 13292

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TABLE OF CONTENTS
1EU DECLARATION OF CONFORMITY .............................................................................6
2REACH DIAGRAM ..................................................................................................................7
3DIMENSION DRAWING.........................................................................................................8
4TECHNICAL SPECIFICATION.............................................................................................9
4.1 EXAMPLE OF THE MACHINE’S NAMEPLATE............................................................................9
4.2 GENERAL DESCRIPTION OF THE MACHINE............................................................................10
4.3 DESCRIPTION OF THE MACHINE’S INTENDED USE ................................................................10
5GENERAL SAFETY REGULATIONS ................................................................................11
5.1 !! INSTRUCTIONS FOR SAFE OPERATION! .............................................................................13
6INSPECTIONS ........................................................................................................................14
7WORKSITE INSPECTION ...................................................................................................15
8OPERATION OF SAFETY DEVICES .................................................................................16
9OPERATING CONTROLS....................................................................................................18
9.1 OPERATING CONTROLS ON CHASSIS CONTROL PANEL......................................18
9.2 OPERATING CONTROLS OF DRIVE SYSTEM............................................................19
9.3 OPERATING CONTROLS OF OUTRIGGERS...............................................................19
9.4 OPERATING CONTROLS ON THE PLATFORM..........................................................20
10 MEASURES TO BE TAKEN IF THE LIFT IS AT RISK OF LOSING ITS STABILITY
22
11 START-UP................................................................................................................................23
11.1 OPERATING THE LIFT FROM THE CHASSIS PANEL................................................26
11.2 OPERATING THE LIFT FROM THE PLATFORM PANEL...........................................27
12 EMERGENCY DESCENT SYSTEM....................................................................................33
13 DRIVING DEVICE .................................................................................................................34
14 DRIVING DEVICE .................................................................................................................35
15 SPECIAL INSTRUCTIONS FOR WINTER USE...............................................................36
16 MEASURES TO BE TAKEN AT THE END OF THE WORKING DAY ........................37
17 PREPARING THE LIFT FOR TRANSPORT.....................................................................38
18 CONNECTION TO THE TOWING VEHICLE ..................................................................39
19 INSTRUCTIONS FOR SERVICE AND MAINTENANCE................................................40
19.1 GENERAL SERVICE INSTRUCTIONS..........................................................................40
19.2 SERVICE AND INSPECTION INSTRUCTIONS............................................................41
19.3 LUBRICATION PLAN .....................................................................................................42
19.4 LONG-TERM STORAGE.................................................................................................43
19.5 LOAD HOLDING AND LOAD REGULATION VALVES.............................................44

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19.6 WHEEL BRAKES AND BEARINGS...............................................................................46
19.7 LEVELLING SYSTEM OF THE PLATFORM................................................................48
19.8 REGULAR SERVICING...................................................................................................49
19.8.1 TESTING THE LOAD LIMIT SWITCHES RK4 AND RK 5 ......................................56
19.8.2 ADJUSTMENT OF THE OVERLOAD LIMIT SWITCHES.......................................58
20 INSPECTION INSTRUCTIONS ...........................................................................................62
20.1 FIRST INSPECTION.........................................................................................................63
20.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...........63
20.2 DAILY INSPECTION (START-UP INSPECTION) ........................................................65
20.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION).......................................66
20.4 ANNUAL INSPECTION (REGULAR INSPECTION)....................................................67
20.5 EXTRAORDINARY INSPECTION.................................................................................70
20.6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION.............................71
21 FAULT FINDING....................................................................................................................72
22 GENERAL INFORMATION OF HYDRAULICS...............................................................78
23 ELECTRIC COMPONENTS .................................................................................................80
23.1 CHASSIS CONTROL CENTRE (LCB), RELAYS...........................................................80
23.2 CHASSIS CONTROL CENTRE (LCB), SWITCHES......................................................82
23.3 CHASSIS CONTROL CENTRE (LCB), OTHER ITEMS................................................83
23.4 PLATFORM CONTROL CENTRE (UCB), RELAYS .....................................................84
23.5 PLATFORM CONTROL CENTRE (UCB), SWITCHES.................................................85
23.6 PLATFORM CONTROL CENTRE (UCB), OTHER ITEMS...........................................86
23.7 LIMIT SWITCHES............................................................................................................86
23.8 OTHER MARKINGS........................................................................................................87
24 ADJUSTMENT VALUES OF MOVEMENT SPEEDS.......................................................88
25 ELECTRIC COMPONENTS 135T 13292 > .......................................................................91
26 WIRING DIAGRAM...............................................................................................................94
27 ELECTRIC DIAGRAM 135T 13292 >................................................................................95
28 HYDRAULIC COMPONENTS 13100 >............................................................................109
29 HYDRAULIC DIAGRAM....................................................................................................110

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1 EU Declaration of Conformity
EC-Declaration of Conformity for Machinery
Manufacturer:
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
which has authorised Chief Engineer Mr. Seppo Kopu, Dinolift Oy, Raikkolantie 145,
32210 Loimaa, Finland to draw up the Technical Construction File
declares that
DINO 135T Access Platform no YGC 0D135T X X XXXXXX
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and
with national implementing legislation and also fulfils the requirements of the following
EEC directives: Low Voltage Directive (2006/95/EC), directive (2000/14/EC), and EMC
Directive (2004/108/EC).
Conformity assessment procedure followed: 2000/14/EC, Annex V: Internal control of
production.
Measured sound power level Lwa ( 99,0 + 1,5 ) 100,5 dB
Quaranteed sound power level Lwa 100,5 + 0,5 dB
Notified body no. 0537,
VTT Tuotteet ja tuotanto
P.O.Box 1300
FI-33101 Tampere
has granted the certificate no. VTT 174 / 524 / 09
In designing the machine, the following harmonized standards have been applied:
SFS-EN 280/A1+A2; SFS-EN 60204-1/A1
Loimaa 23.05.2013
(place) (date)
-----------------------------------------
(signature)
Seppo Kopu
Chief Engineer
(name in block letters, position)

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2 REACH DIAGRAM

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3 DIMENSION DRAWING

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4 TECHNICAL SPECIFICATION
Max. working height 13.5 m
Max. platform height 11.5 m
Max. outreach 9.1 m
Boom rotation continuous
Platform rotation 90°
Turn area refer to reach diagram
Support width 3.80 m
Transport width 1.78 m
Transport length 5.91 m
Transport height 2.05 m
Weight 1,560 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working -20 °C
Max. support force on the outriggers 11,300 N
Platform size 0.7 x 1.3 m
Gradeability 25 %
Power supply:
-mains current: 230V / 50Hz / 16A
oSound pressure level Under 70 dB
-internal combustion engine (optional) 4.8 kW (6.5 hp)/ 3600 r/min
oSound pressure level 101 dB
Socket outlets on the platform 230V / 50Hz / 16A
4.1 Example of the machine’s nameplate

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4.2 General description of the machine
The denominations of the machine’s essential parts and concepts, which are used later in these
instructions, are described on this page.
4.3 Description of the machine’s intended use
The Access Platform is exclusively intended for transferring people and tools and acting as a
work platform to the limit of its load-bearing capacity and reach (refer to the table of
Technical Specifications and Reach Diagram).
The intended use also covers:
-Following all the instructions in the Operating Instructions
-Performance of the inspections and maintenance operations
Left
Swing
Counter-
clockwise (to the
left)
drive direction
Work platform
Boom extension 3 Right Swing clockwise
(to the right)
Levelling cylinder of the platform (slave)
Telescope cylinder Boom extension 2
Boom extension 1
Master cylinder Lift cylinder Chassis
Turning
device Boom support
Support outrigger
cylinder
Coupling
Support outrigger Driving device Jockey wheel

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5 GENERAL SAFETY REGULATIONS
Make yourself familiar with these operation instructions before using the lift!
Keep these operating instructions in the place reserved for them.
Make sure that all users of the lift are familiar with these instructions.
Advice the new users and strictly follow all instructions given by the manufacturer.
Make sure you clearly understand all instructions relating to the operational safety of the lift.
Always use chocks under the wheels when disconnecting the lift from the car.
Only specially trained personnel with authorisation in writing from the employer who are
well familiarised with the device and at least 18-years old are allowed to operate the lift
-The max. allowed load on the platform is two (2) persons and at maximum fifty five (55) kg of
additional load, however, the total load must not exceed two hundred fifteen (215) kg.
-The platform may only be operated when the chassis is well supported and the wheels are off the
ground.
-The load-bearing capacity and the gradient of the base must be taken into account when
supporting the chassis.
-Additional support plates of adequate size must be used under the outriggers when working on
soft ground. Only use such additional support plates on which the metallic outriggers will not
slide.
-The weather conditions, such as wind, visibility and rain, must always be taken into account so
that these factors will not adversely affect the safe performance of the lifting operations.
The lift may only be moved in the transport position. No persons or load are allowed on the
platform during the transportation.
The use of the lift is prohibited if
-the temperature drops under -20  or
-the wind speed exceeds 12.5 m/s
PROTECT YOUR HEARING WHILE USING THE POWER UNIT (OPTIONAL) 92 dB
USE THE SAFETY HARNESS!
Connecting points
for the safety
harness.
1 person/lug

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Do not use ladders, steps or other similar equipment on the platform.
Never throw any objects from the platform.
The lift must not be used for transferring goods or persons between different floors or working
levels.
Never disable the operation of any safety device.
Always make sure before lowering the platform that the area on the underside is clear of any
obstructions.
Avoid damaging the platform by lowering it on the ground or bringing it in contact with any
structures.
When working in busy areas the operating range of the lift must be clearly marked either by using
warning lights or fencing.
Also observe the regulations of the Road Traffic Act.
Beware of the live aerial power lines in the area - observe the minimum safety distances:
Voltage Min. distance below (m) Min. distance at the side (m)
100 - 400 V hanging spiral
cable 0,5 0,5
100 - 400 V open-wire cable 2 2
6 - 45 kV 2 3
110 kV 3 5
220 kV 4 5
400 kV 5 5
Keep the lift clean of any dirt which may impair the safe operation and impede the inspection of the
structures
The device must be serviced and inspected regularly.
Only skilled persons who are familiar with the service and reparation instructions are allowed to
carry out the service and reparation work.
It is strictly prohibited to use a lift which is out of order.
The operator must be given instructions and consent from the manufacturer for
all such specific work methods or conditions, which the manufacturer has not
explicitly defined
The device must neither be altered without the manufacturer’s consent nor be
used under conditions which do not meet the requirements set by the
manufacturer.

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5.1 !! Instructions for safe operation!
-Use a safety harness while on the platform.
-Use hearing protectors when operating the power unit (optional) from the chassis panel.
Sound pressure level 92 dB.
-Never load the platform while in the upper position.
-The lift must not be used when the temperature is below -20°C and the wind speed exceeds
12.5 m/s.
-Beware of live power lines within the work area.
-The lift MUST NOT be used as a crane.
-Always ensure the load-bearing capacity of the standing surface.
-Ensure the unobstructed range of movement before operating the outriggers.
-While in the support position, ensure that the wheels are off the ground.
-Always verify the horizontal position of the machine.
-Ensure that the outriggers cannot slide while on a gradient.
-Always ensure that the work area is clear of outsiders. Danger of getting squeezed between
rotating and fixed structures.
-Stepping on or off the platform in motion is prohibited.
-The maximum-allowed gradient during transfers is 5°. During transfer in rough terrain,
try to stay above the machine.
-While operating the boom from the control panel on the turning device, beware of getting
pressed against the outriggers or other structures that do not turn with the boom.
-When the boom is in its lowest positions, make sure it cannot clash during rotation with
structures that do not turn with the boom.
-Before operating, always ensure that the safety devices and the emergency descent system
are in working order.
-Do not take tools/material of large surface area onto the platform. The increase in wind
load may jeopardize the stability of the device.
-Always keep the lift free from dirt, snow and ice.
-Ensure that the lift is inspected and serviced, before use.
-Never use a defective lift.

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-Never use a lift alone. Make sure, there is always someone on the ground, who can call for
help in case of an emergency.
6 INSPECTIONS
A thorough inspection of the lift must be carried out at least once every twelve (12) months.
The inspection shall be carried out by a technically trained person who is familiar with the operation
and structure of the lift.
Draw up a protocol of the inspections and keep it always with the unit stored in the space reserved
for it.
Carry out the inspections on regular basis throughout the service life of the lift.
The inspection must be carried out within twelve (12) months from the first or the previous
inspection.
If the lift is used under extreme conditions, intervals between the inspections shall be reduced.
The overall operating condition of the lift as well as the condition of the safety-related control
devices shall be established in the regular inspections. Particular attention shall be paid to changes
which affect the operational safety.
In connection with the regular inspection, it shall be established to what extent the lessons and
practical experience gained from the previous inspection can be implemented for even better safety.
NOTE! Primarily the national legislation must be followed!
Regular inspections and service measures are described more thoroughly in the chapter "Service-
and maintenance".

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7 WORKSITE INSPECTION
1. General information
-Is the lift suited for the intended job?
-Is the performance of the lift sufficient for the job? (reach, loadability etc.)
-Is the position of the lift safe?
-Is the lighting on the worksite sufficient?
2. Documents
-Are the Operation and Service Instructions for this lift present? (Manufacturer´s instructions)
-Are inspections and servicing carried out in accordance with the instructions and have the
defects affecting the safety been checked as repaired?
(Inspection protocols)
3. Structure (Visual inspection and operational test)
-General condition of the lift
-Operation and protection of the controls
-Emergency stop, signal horn and limit switches
-Electrical appliances and wiring
-Oil leaks
-Load markings and signs
4. Operator
-Is the operator old enough?
-Has the operator received the required training?
5. Special issues on the work site
-Are there any additional regulations relevant to the worksite or the work?

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8 OPERATION OF SAFETY DEVICES
1. Support outriggers
The safety limit switch RK3 prevents the operation of
the outriggers and the driving device when the boom
does not rest on the transport support. The switch is
located on the tow-bar at the transport support.
2. Overload protection switches
The safety limit switches prevent overloading of the lift.
At a predetermined position the overload limit switch
RK4 stops extension of the telescope and lowering of
the boom.
The overload limit switch RK5 backs up if the RK4 for
some reason does not work.
The green light in the platform control centre is lit when
the platform is inside the allowed operating range. The
red light comes on as the RK4 stops the movement.
When the red light is on, the lift can be operated in the
direction where it stays inside the allowed outreach area.
The safety limit switch RK5 backs up the operation of
the RK4 by switching on the buzzer on the platform.
RK4 &
R
K5
RK3

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3. Lifting the boom
All the lift’s support outriggers
must be in the support position
before the boom is lifted. Make
sure that the wheels are off the
ground.
The safety limit switches RK11,
RK12, RK13 ja RK14 are located
on the support outriggers.
4. As the emergency stop button is depressed all movements stop and the power unit is
turned off.
The emergency stop pushbutton must be pulled up before the power unit can be restarted
(buttons 3 and 2)
Ensure the operation of the safety devices - do not lock the chassis panel cover with key while
the lift is in operation.
2
RK11, RK12, RK13, RK14

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9 OPERATING CONTROLS
9.1 OPERATING CONTROLS ON CHASSIS CONTROL PANEL
1. Selector switch
0 - ignition off
1 - outrigger circuit, hydraulic drive
2 -controlling the boom from the platform panel
3 -controlling the boom from the chassis panel
2. Start button
3. Emergency stop -button
4. Signal light for the outrigger limit switches
5. Start button of emergency descent system
6. Telescope in, pushbutton
7. Lever for turning
8. Lever for boom system
9. Lever for telescope movement
10. Voltage meter
29. Stop button
32. Lever for platform inclination
34. Hour meter

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9.2 OPERATING CONTROLS OF DRIVE SYSTEM
28A. Forward - backward
28A + 28L drive to the left
28A + 28R drive to the right
9.3 OPERATING CONTROLS OF OUTRIGGERS
12. Rear outrigger, right
13. Rear outrigger, left
14. Front outrigger, left
15. Front outrigger, right
16. Position indicator of chassis

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9.4 OPERATING CONTROLS ON THE PLATFORM
Close the cover of the chassis control panel before operating the platform controls.
The cover must not be locked while the lift is in operation.
17. Control lever
TELESCOPE
IN
BOOM
TO THE LEFT
BOOM
TO THE RIGHT
TELESCOPE
OUT
BOOM
UP
BOOM
TO THE LEFT
BOOM
TO THE RIGHT
BOOM
DOWN